CN102080267A - Full-automatic ultrasonic lint humidification system - Google Patents
Full-automatic ultrasonic lint humidification system Download PDFInfo
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- CN102080267A CN102080267A CN 201110055104 CN201110055104A CN102080267A CN 102080267 A CN102080267 A CN 102080267A CN 201110055104 CN201110055104 CN 201110055104 CN 201110055104 A CN201110055104 A CN 201110055104A CN 102080267 A CN102080267 A CN 102080267A
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 223
- 229920000742 Cotton Polymers 0.000 claims abstract description 123
- 238000000889 atomisation Methods 0.000 claims abstract description 53
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 238000001514 detection method Methods 0.000 claims abstract description 18
- 230000002457 bidirectional effect Effects 0.000 claims description 123
- 238000012360 testing method Methods 0.000 claims description 51
- 239000003990 capacitor Substances 0.000 claims description 50
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- 101000746134 Homo sapiens DNA endonuclease RBBP8 Proteins 0.000 claims description 14
- 101000969031 Homo sapiens Nuclear protein 1 Proteins 0.000 claims description 14
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- 101100117592 Arabidopsis thaliana DREB1F gene Proteins 0.000 claims description 4
- 101000735473 Homo sapiens Protein mono-ADP-ribosyltransferase TIPARP Proteins 0.000 claims description 4
- 102100034905 Protein mono-ADP-ribosyltransferase TIPARP Human genes 0.000 claims description 4
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000003595 mist Substances 0.000 abstract 3
- 239000000523 sample Substances 0.000 abstract 2
- 238000001914 filtration Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000004891 communication Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 239000008400 supply water Substances 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
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- 239000000463 material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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Abstract
The invention provides a full-automatic ultrasonic lint humidification system, which consists of a frame, a humidifier, a mist exhaust fan, a mist outlet pipeline, an atomization area, a water tank and an electric control part, and is characterized in that: three layers of atomization area are arranged; an overflow pipe is arranged on the outer edge of each layer of atomization pot; a water measuring probe is arranged on a lower-layer overflow pipe; a water level probe, a heating pipe and a temperature sensor are arranged in the water tank; and the electric control part consists of a power circuit, a singlechip circuit, a control display circuit, a detection circuit for water level in the water tank, water temperature in the water tank, moisture regain of seed cotton, the number of cotton ginning machine benches, atomization pot overflow water, and total current for humidification, and a control circuit for a water inlet solenoid valve, atomized water heating, an electric pump for supplying atomized water, the mist exhaust fan, alarm and an ultrasonic atomization module. After the system is powered up, main technical parameters for system operation are detected by detection circuits, and are analyzed and processed by the singlechip, and a corresponding electric control part is started to work to control the system to normally operate. The system has the advantages of high automation degree, low energy consumption and uniform humidification.
Description
Technical field
The invention belongs to the cotton manufacture field, relate to a kind of fully-automatic supersonic gined cotton humidification system.
Technical background
Country is defined as public fixed 8.5% to the Cotton Grade regain at present.Maximum is 10.5%, in process to greater than maximum to dry processing, less than the regulation to add wet process.The air-humidification method of existing use mainly contains steam humidification and high-pressure spray humidification, the steam humidification facility is huge, install complicated, energy consumption is big, the high-pressure spray humidification fogging degree is poor, common drawback is mounted in dropping down on the cotton road between baling press and the gined cotton dust cage, (gined cotton is gathered by many cotton gin productions on the cotton road owing to dropping down because the thickness that drops down bat on the cotton road changes with the variation of cotton ginning output, in the production often not timing stop one or two cotton gins it carried out the foreign material cleaning, inhale flower output outside the venue and do not catch up with cotton ginning output, certain cotton gin breaks down etc.), and atomization quantity can not in time be adjusted with the variation of cotton ginning output, control is difficulty very, so the gined cotton humidification uniformity is poor.
Summary of the invention
It is a kind of simple to operate that the purpose of content of the present invention is to provide, and humidification is even, the fully-automatic supersonic gined cotton humidification system that energy consumption is low.
Fully-automatic supersonic gined cotton humidification system provided by the present invention, it is by frame, humidifier, take out the nebelwind machine, the fog output tube road, the range of atomization, water tank and electrical control division are grouped into, the nebelwind machine of taking out is installed above the humidifier, water tank is installed below, entering water electromagnetic valve is housed on the water tank, water tank upper is equipped with for the atomized water electric pump, the range of atomization is divided into upper strata atomizing basin, middle level atomizing basin, lower floor three ranges of atomization of atomizing basin, the ultrasonic atomization module of even five equilibrium is housed in each layer atomizing basin, the outward flange of each atomizing basin is equipped with overflow pipe, the overflow pipe place of lower floor's atomizing basin is equipped with and surveys the water rapier, the water level rapier is installed on the water tank, following water level rapier, the alarm water level rapier also is equipped with heating tube and temperature sensor in the water tank; Described electric control system is by power circuit, the cistern water level testing circuit, water tank water temperature testing circuit, unginned cotton regain testing circuit, cotton gin workbench amount detection circuit, atomizing basin overflow water testing circuit, humidification total current testing circuit, the entering water electromagnetic valve control circuit, the atomized water heating control circuit, for atomized water electric pump control circuit, take out nebelwind machine control circuit, alarm control circuit, the ultrasonic atomization module control circuit, the control display circuit and by the expansion of single-chip microcomputer and interface also the single chip circuit that constitutes of line output circuit form, described cistern water level testing circuit, water tank water temperature testing circuit, unginned cotton regain testing circuit, cotton gin workbench amount detection circuit, atomizing basin overflow water testing circuit, the output of humidification total current testing circuit connects single-chip microcomputer, the input of interface expansion and line output circuit connects the output of single-chip microcomputer, and the output of interface expansion and line output circuit taps into the water solenoid valve control circuit, the atomized water heating control circuit, for atomized water electric pump control circuit, take out nebelwind machine control circuit, alarm control circuit, the ultrasonic atomization module control circuit, the control display circuit.
Interface expansion and line output circuit are by resistance R 50-resistance R 100 in the described single chip circuit, shift register IC8-shift register IC13 forms, shift register IC8-shift register IC13 cascade, the pin SER of shift register IC8 meets the pin SER of single-chip microcomputer IC1, the pin SRCLK of shift register IC8-shift register IC13 meets the pin SCLK of single-chip microcomputer IC1, the pin RCLK of shift register IC8-shift register IC13 meets the pin SCLR of single-chip microcomputer, the pin E of shift register IC8-shift register IC13 meets the pin EC of single-chip microcomputer IC1, and resistance R 50-resistance R 52 connects the pin E of shift register IC8-shift register IC13 respectively, pin RCLK, pin SRCLK and 5V power supply; Resistance R 53 connects pin SER and the 5V power supply of shift register IC8, resistance R 54-resistance R 58 meets pin O0-O4 of shift register IC8, resistance R 59-resistance R 60 meets pin O6-O7 of shift register IC8, resistance R 61-resistance R 68 meets pin O0-O7 of shift register IC9, resistance R 69-resistance R 76 meets pin O0-O7 of shift register IC10, resistance R 77-resistance R 84 meets pin O0-O7 of shift register IC11, resistance R 85-resistance R 92 meets pin O0-O7 of shift register IC12, and resistance R 93-resistance R 100 meets pin O0-O7 of shift register IC13.
Described cistern water level testing circuit is made up of last water level rapier, following water level rapier, alarm water level rapier, resistance R 13-resistance R 33, follower IC2-follower IC4, amplifier IC2 '-amplifier IC4 ', optocoupler V5-optocoupler V7; Last water level rapier, following water level rapier, the alarm water level rapier is corresponding to respectively connector J7, connector J8, connector J9 connecting resistance R13, resistance R 14, resistance R 20, resistance R 21, resistance R 27, one end of resistance R 28, resistance R 14, resistance R 21, the other end of resistance R 28 meets follower IC2 respectively, follower IC3, the in-phase input end of follower IC4, resistance R 13, resistance R 20, the other end ground connection of resistance R 27, follower IC2, follower IC3, the output of follower IC4 is respectively by resistance R 15, resistance R 22, resistance R 29 meets amplifier IC2 ', amplifier IC3 ', the in-phase input end of amplifier IC4 ', resistance R 16, resistance R 23, one end ground connection of resistance R 30, the other end meets amplifier IC2 ' respectively, amplifier IC3 ', the inverting input of amplifier IC4 ', resistance R 17, resistance R 24, resistance R 31 connects amplifier IC2 ' respectively, amplifier IC3 ', the output of amplifier IC4 ' and inverting input, amplifier IC2 ', amplifier IC3 ', the output of amplifier IC4 ' is respectively by resistance R 18, resistance R 25, resistance R 32 meets optocoupler V5, optocoupler V6, the positive pole of optocoupler V7 luminous tube, optocoupler V5, optocoupler V6, the colelctor electrode of optocoupler V7 receipts light pipe meets the pin DDF1 of single-chip microcomputer IC1 respectively, pin DDF2, pin DDF3.
Described atomizing basin overflow water testing circuit is by surveying the water rapier, resistance R 34-resistance R 40, follower IC5, amplifier IC5 ', optocoupler V8 forms, survey the water rapier by connector J10 connecting resistance R34, resistance R 35, resistance R 34 ground connection, resistance R 35 connects the in-phase input end of follower IC5, the output of follower IC5 connects the in-phase input end of amplifier IC5 ' by resistance R 36, the inverting input of amplifier IC5 ' is by resistance R 37 ground connection, resistance R 38 connects output and the inverting input of amplifier IC5 ', the output of amplifier IC5 ' connects the positive pole of optocoupler V8 luminous tube by resistance R 39, and the colelctor electrode that optocoupler V8 receives light pipe meets single-chip microcomputer IC1 pin GSDD.
Described cotton gin workbench amount detection circuit is made up of near switch, resistance R 5-resistance R 12, capacitor C 3-capacitor C 6, voltage-stabiliser tube DW1-voltage-stabiliser tube DW4, LED 1-LED 4, optocoupler V1-optocoupler V4 near switch-No. 4 cotton ginning mould assembling No. 1 cotton ginning mould assembling; No. 1 cotton ginning mould assembling is passed through the connector J3 positive pole of connecting resistance R5, Zener diode DW1, LED 1 and optocoupler V1 luminous tube successively near switch, the negative pole of one terminating resistor R5 of capacitor C 3 and the tie point of voltage-stabiliser tube DW1, another termination optocoupler V1 luminous tube, the colelctor electrode of optocoupler V1 receipts light pipe meets the pin IN1 of single-chip microcomputer IC1; No. 2 cotton ginning mould assembling are passed through the connector J4 positive pole of connecting resistance R7, Zener diode DW2, LED 2 and optocoupler V2 luminous tube successively near switch, the negative pole of one terminating resistor R7 of capacitor C 4 and the tie point of voltage-stabiliser tube DW2, another termination optocoupler V2 luminous tube, the colelctor electrode of optocoupler V2 receipts light pipe meets the pin IN2 of single-chip microcomputer IC1; No. 3 cotton ginning mould assembling are passed through the connector J3 positive pole of connecting resistance R9, Zener diode DW3, LED 3 and optocoupler V3 luminous tube successively near switch, the negative pole of one terminating resistor R9 of capacitor C 5 and the tie point of voltage-stabiliser tube DW3, another termination optocoupler V3 luminous tube, the colelctor electrode of optocoupler V3 receipts light pipe meets the pin IN3 of single-chip microcomputer IC1; No. 4 cotton ginning mould assembling are passed through the connector J4 positive pole of connecting resistance R11, Zener diode DW4, LED 4 and optocoupler V4 luminous tube successively near switch, one terminating resistor R11 of capacitor C 6 and the tie point of voltage-stabiliser tube DW4, the negative pole of another termination optocoupler V4 luminous tube, the colelctor electrode of optocoupler V4 receipts light pipe meets the pin IN4 of single-chip microcomputer IC1.
Described entering water electromagnetic valve control circuit is made up of photoelectricity bidirectional triode thyristor driver COM1, resistance R 101-resistance R 103, capacitor C 12, bidirectional triode thyristor KS1; The atomized water heating control circuit is made up of photoelectricity bidirectional triode thyristor driver COM2, resistance R 104, resistance R 105, bidirectional triode thyristor KS2; Form by photoelectricity bidirectional triode thyristor driver COM3, resistance R 106-resistance R 108, capacitor C 13, bidirectional triode thyristor KS3 for atomized water electric pump control circuit; Taking out nebelwind machine control circuit is made up of optocoupler COM4, resistance R 109-resistance R 111, capacitor C 14, bidirectional triode thyristor KS4; Photoelectricity bidirectional triode thyristor driver COM1, electricity bidirectional triode thyristor driver COM2, electricity bidirectional triode thyristor driver COM3, the input pin 1 of electricity bidirectional triode thyristor driver COM4 connects the 5V power supply, an output of interface expansion and line output circuit in input pin 2 each order sheet machine circuit, photoelectricity bidirectional triode thyristor driver COM1, electricity bidirectional triode thyristor driver COM2, electricity bidirectional triode thyristor driver COM3, the output pin 4 of electricity bidirectional triode thyristor driver COM4 meets bidirectional triode thyristor KS1 respectively, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, the control utmost point of bidirectional triode thyristor KS4, simultaneously respectively by resistance R 102, resistance R 105, resistance R 107, resistance R 110 meets bidirectional triode thyristor KS1, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, the main terminal of bidirectional triode thyristor KS4, photoelectricity bidirectional triode thyristor driver COM1, photoelectricity bidirectional triode thyristor driver COM2, photoelectricity bidirectional triode thyristor driver COM3, the output pin 6 of photoelectricity bidirectional triode thyristor driver COM4 is respectively by resistance R 101, resistance R 104, resistance R 106, resistance R 109 meets bidirectional triode thyristor KS1, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, another main terminal of bidirectional triode thyristor KS4, resistance R 103 and capacitor C 12, resistance R 108 and capacitor C 13, resistance R 111 be connected on bidirectional triode thyristor KS1 respectively after capacitor C 14 is connected, bidirectional triode thyristor KS3, between two main terminals of bidirectional triode thyristor KS4, bidirectional triode thyristor KS1, bidirectional triode thyristor KS3, the main terminal of bidirectional triode thyristor KS4 is respectively by connector J11, connector J12, connector J13, connector J14 taps into water solenoid valve 16, heating tube 20 in the water tank, water supply electric pump 22, take out nebelwind machine 7.
Described ultrasonic atomization module control circuit is by optocoupler V10-optocoupler V51, dc solid-state relay DSSR1-dc solid-state relay DSSR42, ultrasonic atomization module 23-ultrasonic atomization module 64 is formed, the positive pole of described optocoupler V10-optocoupler V51 luminous tube connects the 5V power supply, 42 outputs of parallel expansion interface circuit in the negative pole difference order sheet machine circuit of optocoupler V10-optocoupler V51 luminous tube, the colelctor electrode that optocoupler V10-optocoupler V51 receives light pipe connects the 12V power supply, the emitter stage that optocoupler V10-optocoupler V51 receives light pipe meets dc solid-state relay DSSR1-dc solid-state relay DSSR42 respectively, and dc solid-state relay DSSR1-dc solid-state relay DSSR42 connects ultrasonic atomization module 23-ultrasonic atomization module 64 by connector J15-connector J56 respectively.
Described alarm control circuit is made up of optocoupler V9, resistance R 112, triode TV1, alarm FD, the BJQ of shift register IC8 the 4th pin in the negative pole connection interface expansion of optocoupler V9 luminous tube and the line output circuit, the colelctor electrode that optocoupler V9 receives light pipe connects the base stage of triode TV1 by resistance R 112, and the colelctor electrode of triode TV1 meets buzzer BD.
Fully-automatic supersonic gined cotton humidification system operation principle provided by the present invention is as follows: after humidification system powered on, electric control system was started working.The cistern water level testing circuit begins to detect cistern water level and testing result is imported single-chip microcomputer, Single Chip Microcomputer (SCM) program detects cistern water level whether in test specification, water level rapier under if cistern water level is lower than, single chip circuit sends control signal to the entering water electromagnetic valve control circuit, automatically start entering water electromagnetic valve, water level is higher than water level rapier single chip circuit and sends control signal to the entering water electromagnetic valve control circuit, stops entering water electromagnetic valve automatically.Single chip circuit starts for the atomized water electric pump to signaling for atomized water electric pump control circuit simultaneously, Deng atomizing water in basin to lower floor when overfall flows out, atomizing basin overflow water testing circuit inputs to single-chip microcomputer with detection signal, and single chip circuit sends control signal to confession atomized water electric pump control circuit makes confession atomized water electric pump stop (having cotton gin work not stop).Cistern water level single-chip microcomputer in test specification starts the atomized water heating control circuit and connects heater automatically, when the water tank water temperature is heated to setting ultrasonic atomization optimum temperature value, water tank water temperature testing circuit flows to single-chip microcomputer with detection signal, and single chip circuit starts atomized water heating control circuit automatic disconnection heater.Simultaneity factor detects the fuzzy algorithmic approach of current signal by working out in advance of transmitter to cotton gin unginned cotton case regain, calculate an atomization quantity that cotton ginning output is required.When cotton gin mould assembling cotton ginning, under the automatic control of program, can start automatically and take out the nebelwind machine and supply the atomized water electric pump, detect the workbench number of cotton gin simultaneously by cotton gin workbench amount detection circuit, by the work of single chip circuit control ultrasonic atomization module control circuit, start the ultrasonic atomization module of respective numbers according to cotton gin mould assembling platform number automatically.The water smoke of ultrasonic wave generation is sent in the cotton pipe of general collection for loose gined cotton absorption by taking out the nebelwind machine.Cotton gin is as all unpacking, and program quits work whole atomizing modules automatically immediately.If water tank in humidification is because other reasons causes lack of water or do not supply water for the atomized water electric pump, and operating current is greater than abnormalities such as normal values, system can point out by display screen, and quits work automatically.Control shows with touch-screen and connects, and adopts the MODBUS communications protocol, can carry out operations such as manual, automatic by touch-screen, also can show technological process and operating current, water temperature, and regain drops into parameters such as module number.This humidifier adopts three layers of atomizing basin, every layer of atomizing basin can be adorned 14 ultrasonic atomization modules, can adorn 42 ultrasonic atomization modules altogether, every ultrasonic atomization module atomization quantity can reach 3 kilograms/hour, this humidification system all drops into atomization quantities and can reach 126 kilograms/hour, so can be used in the streamline that present cotton ginning output varies in size.Fully-automatic supersonic gined cotton humidification system compact conformation provided by the present invention, volume is little, and is easy for installation, adopted advanced singlechip technology and sensor technology, system automation degree height, simple to operate, humidification is even, and energy consumption is low.
Description of drawings
Fig. 1 fully-automatic supersonic gined cotton provided by the present invention humidification system is at the production line scheme of installation;
Fig. 2 fully-automatic supersonic gined cotton provided by the present invention humidification system atomizing principles schematic diagram (main cutaway view);
Fig. 3 fully-automatic supersonic gined cotton provided by the present invention humidification system structural principle schematic diagram (main cutaway view);
Fig. 4-1 fully-automatic supersonic gined cotton provided by the present invention humidification system upper strata atomizing basin structural representation (front view);
Fig. 4-2 fully-automatic supersonic gined cotton provided by the present invention humidification system upper strata atomizing basin structural representation (vertical view);
Fig. 5-1 fully-automatic supersonic gined cotton provided by the present invention humidification system middle level atomizing basin structural representation (front view);
Fig. 5-2 fully-automatic supersonic gined cotton provided by the present invention humidification system middle level atomizing basin structural representation (vertical view);
Fig. 6-1 fully-automatic supersonic gined cotton provided by the present invention humidification system lower floor atomizing basin structural representation (front view);
Fig. 6-2 fully-automatic supersonic gined cotton provided by the present invention humidification system lower floor atomizing basin structure intention (vertical view);
Fig. 7 fully-automatic supersonic gined cotton provided by the present invention humidification system electrical control frame principle figure;
Fig. 8 fully-automatic supersonic gined cotton provided by the present invention humidification system control circuit schematic diagram one;
Fig. 9 fully-automatic supersonic gined cotton provided by the present invention humidification system control circuit schematic diagram two;
Figure 10 fully-automatic supersonic gined cotton provided by the present invention humidification system main program flow chart.
Among Fig. 1-Fig. 6-2,1, cotton press; 2, drop down cotton road; 3, total cotton collecting machine; 4, general collection cotton pipe; 5, humidifier; 6, humidification fog output tube road; 7, take out the nebelwind machine; 8, water tank; 9, upper strata atomizing basin; 10, middle level atomizing basin; 11, lower floor's atomizing basin; 12, the overflow pipe of upper strata basin; 13, the overflow pipe of middle level basin; 14, the overflow pipe of lower floor's basin; 15, the overflow pipe rapier of lower floor's basin; 16, entering water electromagnetic valve; 17, go up the water level rapier; 18, following water level rapier; 19, alarm water level rapier; 20, heating tube; 21, temperature sensor; 22, water supply electric pump; 23-36, upper strata atomizing module; 37-50, middle level atomizing piece; 51-64, lower floor's atomizing module; 65, regain transmitter; 66, No. 1 cotton ginning mould assembling is near switch; 67, No. 2 cotton ginning mould assembling are near switch; 68, No. 3 cotton ginning mould assembling are near switch; 69, No. 4 cotton ginning mould assembling are near switch; 70, unginned cotton separator.
The specific embodiment
Below in conjunction with description of drawings enforcement of the present invention.
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4-1, Fig. 4-2, Fig. 5-1, Fig. 5-2, Fig. 6-1, Fig. 6-2: the present invention has three ranges of atomization respectively by upper strata atomizing basin 9, middle level atomizing basin 10, lower floor's atomizing basin 11 is formed, 14 ultrasonic atomization modules of even equal portions are housed in each atomizing basin, the nebelwind machine 7 of taking out is installed above the humidifier, water tank 8 is installed below, for guaranteeing that each atomizing basin height of water level is in the best spray pattern of ultrasonic wave module work, be separately installed with overflow pipe 12 at each atomizing basin outward flange, overflow pipe 13, overflow pipe 14, upper strata atomizing basin overflows to middle level atomizing basin, middle level atomizing basin overflows to lower floor's atomizing basin, lower floor's atomizing basin overflows to water tank, at overflow pipe 14 places of lower floor's atomizing basin survey water rapier 15 is installed, as long as detection has overflow water to pass through, just can guarantee can lack of water work in three atomizing basins in humidification.Be equipped with on the water tank entering water electromagnetic valve 16, on water level rapier 17, down water level rapier 18, alarm water level rapier 19.Be in operation when water level is lower than water level rapier 18, entering water electromagnetic valve 16 starts, and when water level reached water level rapier 17, entering water electromagnetic valve 16 stopped.If external water source problem or other reasons can not be intake, when water level was lower than alarm water level rapier 19, system sent sound and light alarm, and prompting inspection is handled, and as not intaking in 5 minutes, system guarantees safety with autostop.Heating tube 20, temperature sensor 21 also are housed in the water tank, and main purpose is to guarantee that the ultrasonic atomization module is operated in optimum temperature (20-45 ℃), starts heating tube 20 when water temperature is lower than 20 ℃ automatically, stops heating tube 20 when water temperature is higher than 45 ℃ automatically.At water tank upper water supply electric pump 22 is installed, is mainly three atomizing basins atomized water is provided, as long as just do not stop work work at humidification state water supply electric pump 22.
Referring to Fig. 7, this figure is the full-automatic gined cotton humidifier of a ultrasonic wave provided by the present invention control system frame principle figure, as seen from the figure: this electric automatic control part is by power circuit, the cistern water level testing circuit, water tank water temperature testing circuit, unginned cotton regain testing circuit, cotton gin workbench amount detection circuit, atomizing basin overflow water testing circuit, humidification total current testing circuit, the entering water electromagnetic valve control circuit, the atomized water heating control circuit, for atomized water electric pump control circuit, take out nebelwind machine control circuit, alarm control circuit, the ultrasonic atomization module control circuit, the control display circuit and by the expansion of single-chip microcomputer and interface also the single chip circuit that constitutes of line output circuit form, described cistern water level testing circuit, water tank water temperature testing circuit, unginned cotton regain testing circuit, cotton gin workbench amount detection circuit, atomizing basin overflow water testing circuit, the output of humidification total current testing circuit connects single-chip microcomputer, the input of interface expansion and line output circuit connects the output of single-chip microcomputer, and the output of interface expansion and line output circuit taps into the water solenoid valve control circuit, the atomized water heating control circuit, for atomized water electric pump control circuit, take out nebelwind machine control circuit, alarm control circuit, the ultrasonic atomization module control circuit, the control display circuit.
Referring to Fig. 8, Fig. 9, this two width of cloth figure be with Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 in entering water electromagnetic valve 16, overflow pipe survey water rapier 15, go up water level rapier 17, down water level rapier 18, alarm water level rapier 19, heating tube 20, temperature sensor 21, water supply electric pump 22, upper strata atomizing module 23-36, middle level atomizing module 37-50, the atomizing module 51-64 of lower floor, take out that nebelwind machine 7, cotton gin unginned cotton case regain detect transmitter 65, the cotton ginning mould assembling is used in combination near switch 66-69.Electric automatic control partly is installed in the switch board.
Power circuit is made up of transformer B1, transformer B2, commutation diode D4-D12, filter capacitor C15-C29, supply convertor IC14, diode D3, three terminal regulator IC15, three terminal regulator IC16 in the electric automatic control part.Single chip circuit is formed by single-chip microcomputer IC1, resistance R 49, crystal oscillator X1, capacitor C 9-C11 with by interface expansion and line output circuit that resistance R 50-R100, shift register IC8-IC13 constitute.
The cistern water level testing circuit is by last water level rapier 17, down water level rapier 18, alarm water level rapier 19, resistance R 13-resistance R 33, and follower IC2-follower IC4, amplifier IC2 '-amplifier IC4 ', optocoupler V5-optocoupler V7 forms; Last water level rapier, following water level rapier, the alarm water level rapier is corresponding to respectively connector J7, connector J8, connector J9 connecting resistance R13, resistance R 14, resistance R 20, resistance R 21, resistance R 27, the end of R28, resistance R 14, resistance R 21, the other end of resistance R 28 meets follower IC2 respectively, follower IC3, the in-phase input end of follower IC4, resistance R 13, resistance R 20, the other end ground connection of resistance R 27, follower IC2, follower IC3, the output of follower IC4 is respectively by resistance R 15, resistance R 22, resistance R 29 meets amplifier IC2 ', amplifier IC3 ', the in-phase input end of amplifier IC4 ', resistance R 16, resistance R 23, one end ground connection of resistance R 30, the other end meets amplifier IC2 ' respectively, amplifier IC3 ', the inverting input of amplifier IC4 ', resistance R 17, resistance R 24, resistance R 31 connects amplifier IC2 ' respectively, amplifier IC3 ', the output of amplifier IC4 ' and inverting input, amplifier IC2 ', amplifier IC3 ', the output of amplifier IC4 ' is respectively by resistance R 18, resistance R 25, resistance R 32 meets optocoupler V5, optocoupler V6, the positive pole of optocoupler V7 luminous tube, optocoupler V5, optocoupler V6, the colelctor electrode of optocoupler V7 receipts light pipe meets the pin DDF1 of single-chip microcomputer IC1 respectively, pin DDF2, pin DDF3.
Water tank water temperature testing circuit is made up of cooling-water temperature sensor 21, resistance R 1, and unginned cotton regain testing circuit is made up of resistance R 2-R4, capacitor C 1-C2.
Cotton gin workbench amount detection circuit is made up of near switch, resistance R 5-resistance R 12, capacitor C 3-capacitor C 6, voltage-stabiliser tube DW1-voltage-stabiliser tube DW4, LED 1-LED 4, optocoupler V1-optocoupler V4 near switch-No. 4 cotton ginning mould assembling No. 1 cotton ginning mould assembling; No. 1 cotton ginning mould assembling is passed through the connector J3 positive pole of connecting resistance R5, Zener diode DW1, LED 1 and optocoupler V1 luminous tube successively near switch, the negative pole of one terminating resistor R5 of capacitor C 3 and the tie point of voltage-stabiliser tube DW1, another termination optocoupler V1 luminous tube, the colelctor electrode of optocoupler V1 receipts light pipe meets the pin IN1 of single-chip microcomputer IC1; No. 2 cotton ginning mould assembling are passed through the connector J4 positive pole of connecting resistance R7, Zener diode DW2, LED 2 and optocoupler V2 luminous tube successively near switch, capacitor C 4 one terminating resistor R7 and voltage-stabiliser tube DW2 tie point, the negative pole of another termination optocoupler V2 luminous tube, the colelctor electrode of optocoupler V2 receipts light pipe meets the pin IN2 of single-chip microcomputer IC1; No. 3 cotton ginning mould assembling are passed through the connector J3 positive pole of connecting resistance R9, Zener diode DW3, LED 3 and optocoupler V3 luminous tube successively near switch, capacitor C 5 one terminating resistor R9 and voltage-stabiliser tube DW3 tie point, the negative pole of another termination optocoupler V3 luminous tube, the colelctor electrode of optocoupler V3 receipts light pipe meets the pin IN3 of single-chip microcomputer IC1; No. 4 cotton ginning mould assembling are passed through the connector J4 positive pole of connecting resistance R11, Zener diode DW4, LED 4 and optocoupler V4 luminous tube successively near switch, capacitor C 6 one terminating resistor R11 and voltage-stabiliser tube DW4 tie point, the negative pole of another termination optocoupler V4 luminous tube, the colelctor electrode of optocoupler V4 receipts light pipe meets the pin IN4 of single-chip microcomputer IC1.Atomizing basin overflow water testing circuit is by surveying the water rapier, resistance R 34-resistance R 40, follower IC5, amplifier IC5 ', optocoupler V8 forms, survey the water rapier by connector J10 connecting resistance R34, resistance R 35, resistance R 34 ground connection, resistance R 35 connects the in-phase input end of follower IC5, the output of follower IC5 connects the in-phase input end of amplifier IC5 ' by resistance R 36, the inverting input of amplifier IC5 ' is by resistance R 37 ground connection, resistance R 38 connects output and the inverting input of amplifier IC5 ', the output of amplifier IC5 ' connects the positive pole of optocoupler V8 luminous tube by resistance R 39, and the colelctor electrode that optocoupler V8 receives light pipe meets single-chip microcomputer IC1 pin GSDD.Humidification total current testing circuit is by current transformer AT, semifixed resistor W1, and resistance R 41-R48, diode D1-D2, capacitor C 7-C8, amplifier IC6, amplifier IC6 ' form.
The entering water electromagnetic valve control circuit is made up of photoelectricity bidirectional triode thyristor driver COM1, resistance R 101-resistance R 103, capacitor C 12, bidirectional triode thyristor KS1; The atomized water heating control circuit is made up of photoelectricity bidirectional triode thyristor driver COM2, resistance R 104, resistance R 105, bidirectional triode thyristor KS2; Form by photoelectricity bidirectional triode thyristor driver COM3, resistance R 106-resistance R 108, capacitor C 13, bidirectional triode thyristor KS3 for atomized water electric pump control circuit; Taking out nebelwind machine control circuit is made up of optocoupler COM4, resistance R 109-resistance R 111, capacitor C 14, bidirectional triode thyristor KS4; Photoelectricity bidirectional triode thyristor driver COM1, electricity bidirectional triode thyristor driver COM2, electricity bidirectional triode thyristor driver COM3, the input pin 1 of electricity bidirectional triode thyristor driver COM4 connects the 5V power supply, an output of interface expansion and line output circuit in input pin 2 each order sheet machine circuit, photoelectricity bidirectional triode thyristor driver COM1, electricity bidirectional triode thyristor driver COM2, electricity bidirectional triode thyristor driver COM3, the output pin 4 of electricity bidirectional triode thyristor driver COM4 meets bidirectional triode thyristor KS1 respectively, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, the control utmost point of bidirectional triode thyristor KS4, simultaneously respectively by resistance R 102, resistance R 105, resistance R 107, resistance R 110 meets bidirectional triode thyristor KS1, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, the main terminal of bidirectional triode thyristor KS4, photoelectricity bidirectional triode thyristor driver COM1, photoelectricity bidirectional triode thyristor driver COM2, photoelectricity bidirectional triode thyristor driver COM3, the output pin 6 of photoelectricity bidirectional triode thyristor driver COM4 is respectively by resistance R 101, resistance R 104, resistance R 106, resistance R 109 meets bidirectional triode thyristor KS1, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, another main terminal of bidirectional triode thyristor KS4, resistance R 103 and capacitor C 12, resistance R 108 and capacitor C 13, resistance R 111 be connected on bidirectional triode thyristor KS1 respectively after capacitor C 14 is connected, bidirectional triode thyristor KS3, between two main terminals of bidirectional triode thyristor KS4, bidirectional triode thyristor KS1, bidirectional triode thyristor KS3, the main terminal of bidirectional triode thyristor KS4 is respectively by connector J11, connector J12, connector J13, connector J14 taps into water solenoid valve 16, heating tube 20 in the water tank, water supply electric pump 22, take out nebelwind machine 7.
Alarm control circuit is made up of optocoupler V9, resistance R 112, triode TV1, alarm FD.The colelctor electrode that the BJQ of shift register IC8 the 4th pin in expansion of the negative pole connection interface of optocoupler V9 luminous tube and the line output circuit, optocoupler V9 receive light pipe connects the base stage of triode TV1 by resistance R 112, and the colelctor electrode of triode TV1 meets buzzer FD.
The ultrasonic atomization module control circuit is by optocoupler V10-optocoupler V51, dc solid-state relay DSSR1-dc solid-state relay DSSR42, ultrasonic atomization module 23-ultrasonic atomization module 64 is formed, the positive pole of described optocoupler V10-optocoupler V51 luminous tube connects the 5V power supply, 42 outputs of parallel expansion interface circuit in the negative pole difference order sheet machine circuit of optocoupler V10-optocoupler V51 luminous tube, the colelctor electrode that optocoupler V10-optocoupler V51 receives light pipe connects 12 V power supplys, the emitter stage that optocoupler V10-optocoupler V51 receives light pipe meets dc solid-state relay DSSR1-dc solid-state relay DSSR42 respectively, and dc solid-state relay DSSR1-dc solid-state relay DSSR42 connects ultrasonic atomization module 23-ultrasonic atomization module 64 by connector J15-connector J56 respectively.The control display circuit is made up of 485 communication module IC7 and touch-screen.
Also participate in Figure 10, describe the work of each circuit in the above-mentioned control circuit in detail.
After the switch QS energising, one group of step-down output of transformer B1 is by becoming the 12V smooth dc voltage after diode D4-D7 rectification and the capacitor C 17-C18 filtering, again through three terminal regulator IC15 and capacitor C 19-C20 filtering becoming 9V DC voltage, again through three terminal regulator IC16 and capacitor C 21-C22 filtering becoming 5V DC voltage.Inserting supply convertor IC14, capacitor C 15, C16, diode D3 conversion on 9V voltage again goes out-the 9V DC voltage.The 12V DC voltage detects transmitter for regain and uses ,+9V ,-9V uses for humidification total current testing circuit, 5V voltage supply water warm testing circuit, single-chip microcomputer, interface expansion and line output circuit use.Another group step-down output of transformer B1 is by also becoming the 12V smooth dc voltage after D11 rectification of diode D8-diode and the capacitor C 23-C24 filtering, mainly use for control dc solid-state relay DSSR1-DSSR42, the position testing circuit that supplies water in addition, cotton gin workbench amount detection circuit use.Transformer B2 step-down output is all used for ultrasonic atomization module 23-64 by becoming the 48V smooth dc voltage after D15 rectification of diode D12-diode and the capacitor C 25-C29 filtering.Go up water level rapier 17 in the cistern water level testing circuit, following water level rapier 18, alarm water level rapier 19 respectively with connector J7, connector J8, connector J9 connects (not drawing several water level rapiers in the circuit diagram), after energising under the anhydrous state of water tank, following water level rapier 18, the 12V power supply is state of insulation relatively, resistance is infinitely great, follower IC3 the 3rd pin is 0V, so in the output of computing IC3 ' the 7th pin still is 0V, optocoupler V6 does not have conducting, and single-chip microcomputer pin DDF2 is a high potential, according to inner setting program, the DDFM that makes shift register IC8 the 15th pin is an electronegative potential, make the photoelectricity bidirectional triode thyristor driver COM1 conducting of entering water electromagnetic valve control circuit, trigger bidirectional triode thyristor KS1 conducting simultaneously, entering water electromagnetic valve 16 starts.When water level rises to water level rapier 17, resistance becomes tens kilo-ohms by infinity, be pressed in follower IC2 the 3rd pin in 13 minutes by resistance R a few volt high impedance input voltages are arranged, by amplifier IC2 ' amplification, can drive the output voltage of optocoupler V5 conducting in the output of the 7th pin, single-chip microcomputer pin DDF1 is an electronegative potential after the optocoupler V5 conducting, according to inner setting program, making the DDFM of shift register IC8 the 15th pin in interface expansion and the line output circuit is high potential, photoelectricity bidirectional triode thyristor driver COM1 is ended, bidirectional triode thyristor KS1 ends simultaneously, and entering water electromagnetic valve 16 is closed.Water temperature controling circuit, cooling-water temperature sensor adopts bus digital, by single-chip microcomputer pin SWJC, according to inner setting program, can read real time temperature, according to internal processes upper lower limit value is set, as is lower than 20 ℃, the SWJR of shift register IC8 the 1st pin is an electronegative potential, make photoelectricity bidirectional triode thyristor driver COM2 conducting in the atomized water heating control circuit, trigger bidirectional triode thyristor KS2 conducting simultaneously, the heater energising is when the water temperature heating is higher than 45 ℃, the SWJR of shift register IC8 the 1st pin is a high potential, photoelectricity bidirectional triode thyristor driver COM2 is ended, and bidirectional triode thyristor KS2 ends simultaneously, the heater outage.Unginned cotton regain testing circuit, the 4-20MA electric current of sending here from cotton ginning unginned cotton case regain detection transmitter becomes the 1-5V DC voltage by resistance R 2, through entering single-chip microcomputer pin AD1 after resistance R 3, resistance R 4, capacitor C 1, capacitor C 2 filtering, by the inner AD conversion of single-chip microcomputer, become corresponding atomization quantity controlling value.The cotton gin workbench is counted testing circuit, cotton ginning production line cotton ginning board number is equipped with≤4 at present, this humidifier is provided with 4 input ports, with detect cotton gin mould assembling signal near switch, as No. 1 cotton gin mould assembling work, No. 1 cotton ginning mould assembling is near switch 66 conductings, and 12V voltage makes optocoupler V1 conducting by resistance R 5, voltage-stabiliser tube DW1, LED 1, single-chip microcomputer pin IN1 is an electronegative potential, and single-chip microcomputer pin IN1 can become high potential again as unpacking.Work as No. 2 cotton gin mould assembling, No. 2 cotton ginning mould assembling are near switch 67 conductings, 12V voltage makes optocoupler V2 conducting by resistance R 7, voltage-stabiliser tube DW2, LED 2, and single-chip microcomputer pin IN2 is an electronegative potential, and single-chip microcomputer pin IN2 can become high potential again as unpacking.Work as No. 3 cotton gin mould assembling, No. 3 cotton ginning mould assembling are near switch 68 conductings, 12V voltage makes optocoupler V3 conducting by resistance R 9, voltage-stabiliser tube DW3, LED 3, and single-chip microcomputer pin IN3 is an electronegative potential, and single-chip microcomputer pin IN3 can become high potential again as unpacking.Work as No. 4 cotton gin mould assembling, No. 4 cotton ginning mould assembling are near switch 69 conductings, 12V voltage makes optocoupler V4 conducting by resistance R 11, voltage-stabiliser tube DW4, LED 4, and single-chip microcomputer pin IN4 is an electronegative potential, and single-chip microcomputer pin IN4 can become high potential again as unpacking.Atomization quantity control is by regain, and some parameters such as cotton gin mould assembling quantity and cotton gin output obtain by fuzzy algorithmic approach.Whether concrete humidification: at first detecting has the mould assembling signal if being, if any the mould assembling signal, it is electronegative potential that the inner setting program of single-chip microcomputer makes the GSDB of shift register IC8 the 2nd pin in interface expansion and the line output circuit, make photoelectricity bidirectional triode thyristor driver COM3 conducting, trigger bidirectional triode thyristor KS3 conducting simultaneously, water supply electric pump 22 starts.When lower floor's basin overflow pipe detection has water to overflow, lower floor's basin overflow pipe rapier 15 relative 12V power supplys, resistance becomes tens kilo-ohms by infinity, be pressed in follower IC5 the 3rd pin in 34 minutes by resistance R a few volt high impedance input voltages are arranged, by amplifier IC5 ' amplification, export the output voltage that can drive optocoupler V8 conducting at the 7th pin, single-chip microcomputer pin GSDD is an electronegative potential after the optocoupler V8 conducting, and expression is supplied water normal.It is electronegative potential that inner setting program of while makes the CWFG of shift register IC8 the 3rd pin, makes photoelectricity bidirectional triode thyristor driver COM4 conducting, triggers bidirectional triode thyristor KS4 conducting simultaneously, takes out nebelwind machine 7 and starts.Pass through simultaneously regain, some parameter utilization fuzzy algorithmic approaches such as cotton gin mould assembling quantity and cotton gin output, make the output pin MKOUT1-MKOUT42 of shift register IC8-IC13 become corresponding electronegative potential, be coupled by optocoupler V10-V51 and trigger dc solid-state relay DSSR1-DSSR42, control corresponding ultrasonic atomization module 23-64 again, thereby reach automatic control humidification atomization quantity.The alarm control circuit of forming by optocoupler V9, resistance R 112, triode TV1, alarm FD, when the 15 relative 12V power supplys of overflow pipe rapier in humidification are resistance for infinity, it is undesired that expression is supplied water, optocoupler V8 ends, single-chip microcomputer pin GSDD becomes high potential, and it is electronegative potential that inner setting program makes the BJQ of shift register IC8 the 4th pin, makes optocoupler V9 conducting, triode TV1 conducting simultaneously, alarm FD starts.As not resuming water supply in ten seconds, humidification system will quit work.If water level is lower than alarm water level rapier 19 in humidification, alarm water level rapier 19 relative 12V power supplys are state of insulation, resistance is infinitely great, and follower IC4 the 3rd pin is 0V, still is 0V so export at amplifier IC4 ' the 7th pin, optocoupler V7 does not have conducting, single-chip microcomputer pin DDF3 is a high potential, and it is electronegative potential that the inner setting program of single-chip microcomputer makes the BJQ of shift register IC8 the 4th pin, makes optocoupler V9 conducting, triode TV1 conducting simultaneously, alarm FD starts.As can not recover water inlet in 5 minutes, humidification system will quit work.Ultrasonic atomization module running current produces a constant pressure drop by current transformer TA on resistance W1 in humidification, export corresponding DC voltage and enter single-chip microcomputer pin AD2 at amplifier IC6 ' the 7th pin by amplifier IC6 and diode D1, diode D2 rectification and capacitor C 7, capacitor C 8 filtering, by the inner AD conversion of single-chip microcomputer, calculate the respective electrical flow valuve according to current transformer ratio.When moving, system calculates required current value automatically according to each module running current and work at present input module number; required current value timing and real work electric current are compared; when comparing difference in program is provided with normal range (NR); the expression operating current is normal; when comparing difference outside program is provided with normal range (NR); but in program was provided with the shutdown scope, alarm FD started.When difference relatively reaches program the shutdown value is set, humidification system will quit work immediately.Control shows by communication interface 485 module I C7 the 6th, 7 pin corresponding A, B output and is connected with touch-screen, adopts the MODBUS communications protocol, can carry out operations such as manual, automatic by touch-screen, also can show technological process and operating current, water temperature, regain drops into parameters such as module number.The present invention has adopted advanced singlechip technology and sensor technology, system automation degree height, and simple to operate, humidification is even, and energy consumption is low.
Claims (8)
1. fully-automatic supersonic gined cotton humidification system, it is by frame, humidifier, take out the nebelwind machine, the fog output tube road, the range of atomization, water tank and electrical control division are grouped into, the nebelwind machine of taking out is installed above the humidifier, water tank is installed below, entering water electromagnetic valve is housed on the water tank, water tank upper is equipped with for the atomized water electric pump, it is characterized in that: the range of atomization is divided into upper strata atomizing basin, middle level atomizing basin, lower floor three ranges of atomization of atomizing basin, the ultrasonic atomization module of even five equilibrium is housed in each layer atomizing basin, the outward flange of each atomizing basin is equipped with overflow pipe, the overflow pipe place of lower floor's atomizing basin is equipped with and surveys the water rapier, the water level rapier is installed on the water tank, following water level rapier, the alarm water level rapier also is equipped with heating tube and temperature sensor in the water tank; Described electric control system is by power circuit, the cistern water level testing circuit, water tank water temperature testing circuit, unginned cotton regain testing circuit, cotton gin workbench amount detection circuit, atomizing basin overflow water testing circuit, humidification total current testing circuit, the entering water electromagnetic valve control circuit, the atomized water heating control circuit, for atomized water electric pump control circuit, take out nebelwind machine control circuit, alarm control circuit, the ultrasonic atomization module control circuit, the control display circuit and by the expansion of single-chip microcomputer and interface also the single chip circuit that constitutes of line output circuit form, described cistern water level testing circuit, water tank water temperature testing circuit, unginned cotton regain testing circuit, cotton gin workbench amount detection circuit, atomizing basin overflow water testing circuit, the output of humidification total current testing circuit connects single-chip microcomputer, the input of interface expansion and line output circuit connects the output of single-chip microcomputer, and the output of interface expansion and line output circuit taps into the water solenoid valve control circuit, the atomized water heating control circuit, for atomized water electric pump control circuit, take out nebelwind machine control circuit, alarm control circuit, the ultrasonic atomization module control circuit, the control display circuit.
2. fully-automatic supersonic gined cotton humidification system according to claim 1, it is characterized in that: interface expansion and line output circuit are by resistance R 50-resistance R 100 in the described single chip circuit, shift register IC8-shift register IC13 forms, shift register IC8-shift register IC13 cascade, the pin SER of shift register IC8 meets the pin SER of single-chip microcomputer IC1, the pin SRCLK of shift register IC8-shift register IC13 meets the pin SCLK of single-chip microcomputer IC1, the pin RCLK of shift register IC8-shift register IC13 meets the pin SCLR of single-chip microcomputer, the pin E of shift register IC8-shift register IC13 meets the pin EC of single-chip microcomputer IC1, and resistance R 50-resistance R 52 connects the pin E of shift register IC8-shift register IC13 respectively, pin RCLK, pin SRCLK and 5V power supply; Resistance R 53 connects pin SER and the 5V power supply of shift register IC8, resistance R 54-resistance R 58 meets pin O0-O4 of shift register IC8, resistance R 59-resistance R 60 meets pin O6-O7 of shift register IC8, resistance R 61-resistance R 68 meets pin O0-O7 of shift register IC9, resistance R 69-resistance R 76 meets pin O0-O7 of shift register IC10, resistance R 77-resistance R 84 meets pin O0-O7 of shift register IC11, resistance R 85-resistance R 92 meets pin O0-O7 of shift register IC12, and resistance R 93-resistance R 100 meets pin O0-O7 of shift register IC13.
3. fully-automatic supersonic gined cotton humidification system according to claim 1 is characterized in that: described cistern water level testing circuit is made up of last water level rapier, following water level rapier, alarm water level rapier, resistance R 13-resistance R 33, follower IC2-follower IC4, amplifier IC2 '-amplifier IC4 ', optocoupler V5-optocoupler V7; Last water level rapier, following water level rapier, the alarm water level rapier is corresponding to respectively connector J7, connector J8, connector J9 connecting resistance R13, resistance R 14, resistance R 20, resistance R 21, resistance R 27, one end of resistance R 28, resistance R 14, resistance R 21, the other end of resistance R 28 meets follower IC2 respectively, follower IC3, the in-phase input end of follower IC4, resistance R 13, resistance R 20, the other end ground connection of resistance R 27, follower IC2, follower IC3, the output of follower IC4 is respectively by resistance R 15, resistance R 22, resistance R 29 meets amplifier IC2 ', amplifier IC3 ', the in-phase input end of amplifier IC4 ', resistance R 16, resistance R 23, one end ground connection of resistance R 30, the other end meets amplifier IC2 ' respectively, amplifier IC3 ', the inverting input of amplifier IC4 ', resistance R 17, resistance R 24, resistance R 31 connects amplifier IC2 ' respectively, amplifier IC3 ', the output of amplifier IC4 ' and inverting input, amplifier IC2 ', amplifier IC3 ', the output of amplifier IC4 ' is respectively by resistance R 18, resistance R 25, resistance R 32 meets optocoupler V5, optocoupler V6, the positive pole of optocoupler V7 luminous tube, optocoupler V5, optocoupler V6, the colelctor electrode of optocoupler V7 receipts light pipe meets the pin DDF1 of single-chip microcomputer IC1 respectively, pin DDF2, pin DDF3.
4. fully-automatic supersonic gined cotton humidification system according to claim 1, it is characterized in that: described atomizing basin overflow water testing circuit is by surveying the water rapier, resistance R 34-resistance R 40, follower IC5, amplifier IC5 ', optocoupler V8 forms, survey the water rapier by connector J10 connecting resistance R34, resistance R 35, resistance R 34 ground connection, resistance R 35 connects the in-phase input end of follower IC5, the output of follower IC5 connects the in-phase input end of amplifier IC5 ' by resistance R 36, the inverting input of amplifier IC5 ' is by resistance R 37 ground connection, resistance R 38 connects output and the inverting input of amplifier IC5 ', the output of amplifier IC5 ' connects the positive pole of optocoupler V8 luminous tube by resistance R 39, and the colelctor electrode that optocoupler V8 receives light pipe meets single-chip microcomputer IC1 pin GSDD.
5. fully-automatic supersonic gined cotton humidification system according to claim 1 is characterized in that: described cotton gin workbench amount detection circuit is made up of near switch, resistance R 5-resistance R 12, capacitor C 3-capacitor C 6, voltage-stabiliser tube DW1-voltage-stabiliser tube DW4, LED 1-LED 4, optocoupler V1-optocoupler V4 near switch-No. 4 cotton ginning mould assembling No. 1 cotton ginning mould assembling; No. 1 cotton ginning mould assembling is passed through the connector J3 positive pole of connecting resistance R5, Zener diode DW1, LED 1 and optocoupler V1 luminous tube successively near switch, the negative pole of one terminating resistor R5 of capacitor C 3 and the tie point of voltage-stabiliser tube DW1, another termination optocoupler V1 luminous tube, the colelctor electrode of optocoupler V1 receipts light pipe meets the pin IN1 of single-chip microcomputer IC1; No. 2 cotton ginning mould assembling are passed through the connector J4 positive pole of connecting resistance R7, Zener diode DW2, LED 2 and optocoupler V2 luminous tube successively near switch, the negative pole of one terminating resistor R7 of capacitor C 4 and the tie point of voltage-stabiliser tube DW2, another termination optocoupler V2 luminous tube, the colelctor electrode of optocoupler V2 receipts light pipe meets the pin IN2 of single-chip microcomputer IC1; No. 3 cotton ginning mould assembling are passed through the connector J3 positive pole of connecting resistance R9, Zener diode DW3, LED 3 and optocoupler V3 luminous tube successively near switch, the negative pole of one terminating resistor R9 of capacitor C 5 and the tie point of voltage-stabiliser tube DW3, another termination optocoupler V3 luminous tube, the colelctor electrode of optocoupler V3 receipts light pipe meets the pin IN3 of single-chip microcomputer IC1; No. 4 cotton ginning mould assembling are passed through the connector J4 positive pole of connecting resistance R11, Zener diode DW4, LED 4 and optocoupler V4 luminous tube successively near switch, one terminating resistor R11 of capacitor C 6 and the tie point of voltage-stabiliser tube DW4, the negative pole of another termination optocoupler V4 luminous tube, the colelctor electrode of optocoupler V4 receipts light pipe meets the pin IN4 of single-chip microcomputer IC1.
6. fully-automatic supersonic gined cotton humidification system according to claim 1 is characterized in that: described entering water electromagnetic valve control circuit is made up of photoelectricity bidirectional triode thyristor driver COM1, resistance R 101-resistance R 103, capacitor C 12, bidirectional triode thyristor KS1; The atomized water heating control circuit is made up of photoelectricity bidirectional triode thyristor driver COM2, resistance R 104, resistance R 105, bidirectional triode thyristor KS2; Form by photoelectricity bidirectional triode thyristor driver COM3, resistance R 106-resistance R 108, capacitor C 13, bidirectional triode thyristor KS3 for atomized water electric pump control circuit; Taking out nebelwind machine control circuit is made up of optocoupler COM4, resistance R 109-resistance R 111, capacitor C 14, bidirectional triode thyristor KS4; Photoelectricity bidirectional triode thyristor driver COM1, electricity bidirectional triode thyristor driver COM2, electricity bidirectional triode thyristor driver COM3, the input pin 1 of electricity bidirectional triode thyristor driver COM4 connects the 5V power supply, an output of interface expansion and line output circuit in input pin 2 each order sheet machine circuit, photoelectricity bidirectional triode thyristor driver COM1, electricity bidirectional triode thyristor driver COM2, electricity bidirectional triode thyristor driver COM3, the output pin 4 of electricity bidirectional triode thyristor driver COM4 meets bidirectional triode thyristor KS1 respectively, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, the control utmost point of bidirectional triode thyristor KS4, simultaneously respectively by resistance R 102, resistance R 105, resistance R 107, resistance R 110 meets bidirectional triode thyristor KS1, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, the main terminal of bidirectional triode thyristor KS4, photoelectricity bidirectional triode thyristor driver COM1, photoelectricity bidirectional triode thyristor driver COM2, photoelectricity bidirectional triode thyristor driver COM3, the output pin 6 of photoelectricity bidirectional triode thyristor driver COM4 is respectively by resistance R 101, resistance R 104, resistance R 106, resistance R 109 meets bidirectional triode thyristor KS1, bidirectional triode thyristor KS2, bidirectional triode thyristor KS3, another main terminal of bidirectional triode thyristor KS4, resistance R 103 and capacitor C 12, resistance R 108 and capacitor C 13, resistance R 111 be connected on bidirectional triode thyristor KS1 respectively after capacitor C 14 is connected, bidirectional triode thyristor KS3, between two main terminals of bidirectional triode thyristor KS4, bidirectional triode thyristor KS1, bidirectional triode thyristor KS3, the main terminal of bidirectional triode thyristor KS4 is respectively by connector J11, connector J12, connector J13, connector J14 taps into water solenoid valve 16, heating tube 20 in the water tank, water supply electric pump 22, take out nebelwind machine 7.
7. fully-automatic supersonic gined cotton humidification system according to claim 1, it is characterized in that: described ultrasonic atomization module control circuit is by optocoupler V10-optocoupler V51, dc solid-state relay DSSR1-dc solid-state relay DSSR42, ultrasonic atomization module 23-ultrasonic atomization module 64 is formed, the positive pole of described optocoupler V10-optocoupler V51 luminous tube connects the 5V power supply, 42 outputs of parallel expansion interface circuit in the negative pole difference order sheet machine circuit of optocoupler V10-optocoupler V51 luminous tube, the colelctor electrode that optocoupler V10-optocoupler V51 receives light pipe connects the 12V power supply, the emitter stage that optocoupler V10-optocoupler V51 receives light pipe meets dc solid-state relay DSSR1-dc solid-state relay DSSR42 respectively, and dc solid-state relay DSSR1-dc solid-state relay DSSR42 connects ultrasonic atomization module 23-ultrasonic atomization module 64 by connector J15-connector J56 respectively.
8. fully-automatic supersonic gined cotton humidification system according to claim 1, it is characterized in that: described alarm control circuit is made up of optocoupler V9, resistance R 112, triode TV1, alarm FD, the BJQ of shift register IC8 the 4th pin in the negative pole connection interface expansion of optocoupler V9 luminous tube and the line output circuit, the colelctor electrode that optocoupler V9 receives light pipe connects the base stage of triode TV1 by resistance R 112, and the colelctor electrode of triode TV1 meets buzzer BD.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110055104.9A CN102080267B (en) | 2011-03-09 | 2011-03-09 | Full-automatic ultrasonic lint humidification system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110055104.9A CN102080267B (en) | 2011-03-09 | 2011-03-09 | Full-automatic ultrasonic lint humidification system |
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| Publication Number | Publication Date |
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| CN102080267A true CN102080267A (en) | 2011-06-01 |
| CN102080267B CN102080267B (en) | 2014-04-02 |
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| CN201110055104.9A Expired - Fee Related CN102080267B (en) | 2011-03-09 | 2011-03-09 | Full-automatic ultrasonic lint humidification system |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103434846A (en) * | 2013-09-04 | 2013-12-11 | 北京中棉工程技术有限公司 | Frequency conversion electric control system for pneumatic cottonseed conveying |
| CN103510194A (en) * | 2013-09-23 | 2014-01-15 | 江苏海大印染机械有限公司 | Steam humidifying device |
| CN103885372A (en) * | 2012-12-24 | 2014-06-25 | 中国移动通信集团河北有限公司 | Switch power supply rectifier module monitoring and early warning method and system |
| CN104197457A (en) * | 2014-07-15 | 2014-12-10 | 杭州丰熹科技有限公司 | Humidifying device |
| CN105755550A (en) * | 2016-05-17 | 2016-07-13 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Seed cotton wetting device |
| CN106765256A (en) * | 2017-03-15 | 2017-05-31 | 山西省农业科学院作物科学研究所 | A kind of smoke removing device based on ultrasonic atomizatio |
| CN106940059A (en) * | 2017-04-24 | 2017-07-11 | 深圳沃海森科技有限公司 | The humidifier of constant humidity plate can be changed automatically |
| CN106949588A (en) * | 2017-04-20 | 2017-07-14 | 深圳沃海森科技有限公司 | Realize superfine moisture particle humidifier |
| CN111420837A (en) * | 2020-04-10 | 2020-07-17 | 武汉安立杰工程技术有限公司 | High-precision electric heating humidifier for automobile engine test |
| CN118004574A (en) * | 2024-04-10 | 2024-05-10 | 苏州好博医疗器械股份有限公司 | Storage device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103885372A (en) * | 2012-12-24 | 2014-06-25 | 中国移动通信集团河北有限公司 | Switch power supply rectifier module monitoring and early warning method and system |
| CN103434846A (en) * | 2013-09-04 | 2013-12-11 | 北京中棉工程技术有限公司 | Frequency conversion electric control system for pneumatic cottonseed conveying |
| CN103434846B (en) * | 2013-09-04 | 2015-09-16 | 北京中棉工程技术有限公司 | A kind of cottonseed Geldart-D particle frequency conversion electrical control system |
| CN103510194A (en) * | 2013-09-23 | 2014-01-15 | 江苏海大印染机械有限公司 | Steam humidifying device |
| CN104197457A (en) * | 2014-07-15 | 2014-12-10 | 杭州丰熹科技有限公司 | Humidifying device |
| CN104197457B (en) * | 2014-07-15 | 2018-07-27 | 丰曦（上海）生物技术有限公司 | Humidifier |
| CN105755550A (en) * | 2016-05-17 | 2016-07-13 | 中华全国供销合作总社郑州棉麻工程技术设计研究所 | Seed cotton wetting device |
| CN106765256A (en) * | 2017-03-15 | 2017-05-31 | 山西省农业科学院作物科学研究所 | A kind of smoke removing device based on ultrasonic atomizatio |
| CN106949588A (en) * | 2017-04-20 | 2017-07-14 | 深圳沃海森科技有限公司 | Realize superfine moisture particle humidifier |
| CN106940059A (en) * | 2017-04-24 | 2017-07-11 | 深圳沃海森科技有限公司 | The humidifier of constant humidity plate can be changed automatically |
| CN111420837A (en) * | 2020-04-10 | 2020-07-17 | 武汉安立杰工程技术有限公司 | High-precision electric heating humidifier for automobile engine test |
| CN118004574A (en) * | 2024-04-10 | 2024-05-10 | 苏州好博医疗器械股份有限公司 | Storage device |
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