CN102080152A - Steel wire heat treatment open-fire heating furnace with column combined type preheater - Google Patents

Steel wire heat treatment open-fire heating furnace with column combined type preheater Download PDF

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Publication number
CN102080152A
CN102080152A CN2010106081023A CN201010608102A CN102080152A CN 102080152 A CN102080152 A CN 102080152A CN 2010106081023 A CN2010106081023 A CN 2010106081023A CN 201010608102 A CN201010608102 A CN 201010608102A CN 102080152 A CN102080152 A CN 102080152A
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cold
cold air
steel wire
pipe
chamber
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CN2010106081023A
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CN102080152B (en
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胡建平
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WUXI XINKE METALLURGICAL EQUIPMENT CO Ltd
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WUXI XINKE METALLURGICAL EQUIPMENT CO Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/34Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery

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  • Heat Treatment Of Strip Materials And Filament Materials (AREA)

Abstract

The invention relates to a steel wire heat treatment open-fire heating furnace with a column combined type preheater. The preheater is arranged in a smoke discharging flue and comprises a hot air tank and a cold air tank, which are communicated through a connecting vent pipe, and the hot air tank and the cold air tank are respectively partitioned into multiple chambers by partition boards. Each chamber of the hot air tank is respectively communicated with each chamber of the corresponding cold air tank through the connecting vent pipe, each chamber of the hot air tank is respectively provided with a hot air pipe, and each hot air pipe is communicated to each section of the open-fire heating furnace. Each chamber of the cold air tank is respectively provided with a cold air pipe, each cold air pipe is communicated with a cold air header pipe, and a cold air valve is arranged on each cold air pipe. In the invention, the air quantity of each working section of the open-fire heating furnace is controlled by adjusting the air quantity entering each cold air pipe of the preheater, and the cold air valve works at normal temperature, is easy to realize automatic control and has high automatic control accuracy. The utilization rate of heat energy is high, the thermal stability of the furnace is good, and produced steel wires have good quality.

Description

The Steel Wire Heat Treatment fired heater that has apportion combined type preheating device
Technical field
The present invention relates to Steel Wire Heat Treatment equipment, specifically a kind of Steel Wire Heat Treatment fired heater that has apportion combined type preheating device.
Background technology
The steel wire fired heater is a kind of equipment that steel wire is heat-treated, and is provided with preheating section, heating zone and soaking zone in burner hearth, and temperature of each section and air-fuel ratio are all inequality, and the traffic direction of steel wire is opposite with the traffic direction of flue gas.In order to recycle the waste heat of the flue gas that fired heater discharges, in smoke-uptake, be provided with preheater.This preheater utilizes the waste heat of flue gas to come preheating to lead to the combustion air of each section in the fired heater burner hearth.
Traditional preheater is provided with a cold-air duct and a hot-blast main, and the hot-blast main is divided into several roads hot blast manifold again and leads to each interior section of fired heater burner hearth.For the air-fuel ratio side reaction coefficient of regulating each section (being air and the ratio of fuel), each hot blast manifold is provided with a whole set of computer automatic controlled system of automatic control side reaction coefficient, and the topworks of this system is electronic hot blast valve.This hot blast valve is owing to expanded by heating, and hot blast valve is stuck easily, malfunctioning, solves stuck problem by the gap of amplifying hot blast valve in the actual production.The hot blast valve low precision in big gap leaks out easily, and particularly when fired heater was in abortion amount production status, the air capacity of soaking zone exceeded standard, and caused the oxide skin of steel wire serious, influenced the quality of steel wire.
Summary of the invention
The present invention is directed to the problems referred to above, a kind of Steel Wire Heat Treatment fired heater that has apportion combined type preheating device is provided, this fired heater can accurately be adjusted the air capacity towards each section, and the wire quality of production is good.
According to technical scheme of the present invention: a kind of Steel Wire Heat Treatment fired heater that has apportion combined type preheating device, in smoke-uptake, be provided with preheater, described preheater comprises by connecting hot bellows and the packaged air conditioner that vent-pipe is communicated with, described hot bellows and described packaged air conditioner are separated into a plurality of chambers by dividing plate respectively, each chamber of described hot bellows is communicated with by the described vent-pipe that is connected respectively with each chamber of corresponding described packaged air conditioner, be respectively arranged with a heating duct on each chamber of described hot bellows, each root heating duct leads to each section of described fired heater respectively, be respectively arranged with a cold-air duct on each chamber of described packaged air conditioner, each root cold-air duct all is communicated to the cold wind house steward, and every described cold-air duct is provided with cold blast valve.
Described cold blast valve links to each other with the robot control system(RCS) of described fired heater.
Described cold wind house steward is connected with blower fan.
Described cold blast valve adopts electric butterfly valve.
Described cold blast valve adopts electronic ratio adjusting valve.
Technique effect of the present invention is: the present invention changes system into hyperchannel apportion combined type preheating device with preheater, the air capacity that enters each cold-air duct of preheater by adjustment is controlled towards the air capacity of each working zone of fired heater, cold blast valve work at normal temperatures, easily realize control automatically, and automatic control precision height; Heat energy utilization rate height of the present invention, the Heat stability is good of stove, the wire quality of production is good.
Description of drawings
Fig. 1 is for using structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the A-A sectional view among Fig. 1.
Embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is further described.
Among Fig. 1 ~ Fig. 3, comprise fired heater 1, smoke-uptake 2, preheater 3, heating duct 4, dividing plate 5, cold-air duct 6, cold blast valve 7, cold wind house steward 8, hot bellows 9, packaged air conditioner 10, connect vent-pipe 11, chimney 12, exhanst gas outlet 13, smoke inlet 14 etc.
As Fig. 1 ~ shown in Figure 3, the present invention is a kind of Steel Wire Heat Treatment fired heater that has apportion combined type preheating device.In the smoke-uptake 2 of fired heater 1, be provided with preheater 3.
This preheater 3 is the march-past preheater, comprises by connecting hot bellows 9 and the packaged air conditioner 10 that vent-pipe 11 is communicated with.Hot bellows 9 and packaged air conditioner 10 are separated into a plurality of chambers by dividing plate 5 respectively.Each chamber of hot bellows 9 is communicated with by being connected vent-pipe 11 respectively with each chamber of corresponding packaged air conditioner 10.Be respectively arranged with a heating duct 4 on each chamber of hot bellows 9, each root heating duct 4 leads to each section of fired heater 1 respectively.Be respectively arranged with a cold-air duct 6 on each chamber of packaged air conditioner 10, each root cold-air duct 6 all is communicated to cold wind house steward 8, and every cold-air duct 6 is provided with cold blast valve 7, and cold wind house steward 8 is connected with blower fan.
Cold blast valve 7 links to each other with a whole set of computer automatic controlled system of the automatic control side reaction coefficient of fired heater 1, is the topworks of this robot control system(RCS).Cold blast valve 7 can adopt electric butterfly valve, also can adopt the valve of other type, such as electronic ratio adjusting valve.
When the present invention worked, high-temperature flue gas entered preheater 3 from smoke inlet 14, added hot tie-in vent-pipe 11, connected to discharge from heating duct 4 after vent-pipe 11 interior freezing airs are heated into hot blast step by step.The heat energy of high-temperature flue gas becomes low-temperature flue gas and discharges from chimney 12 through exhanst gas outlet 13, thereby form a complete heat exchanging process after being connected absorption of air in the vent-pipe 11.
The present invention changes system into hyperchannel apportion combined type preheating device with preheater 3, and the air capacity that enters preheater 3 each cold-air duct 6 by adjustment is controlled the air capacity of leading to each working zone in fired heater 1 burner hearth automatically, thereby adjusts the side reaction coefficient of each section.The present invention is provided with cold blast valve 7 on cold-air duct 6, cold blast valve 7 work easily realize control automatically at normal temperatures, and automatic control precision height; And cold blast valve 7 does not need to be incubated yet, and can reduce cost.Heat energy utilization rate height of the present invention, automatic control precision height, the fired heater Heat stability is good, the wire quality of production is good.

Claims (5)

1. Steel Wire Heat Treatment fired heater that has apportion combined type preheating device, in smoke-uptake (2), be provided with preheater (3), described preheater (3) comprises by connecting hot bellows (9) and the packaged air conditioner (10) that vent-pipe (11) is communicated with, it is characterized in that: described hot bellows (9) and described packaged air conditioner (10) are separated into a plurality of chambers by dividing plate (5) respectively, each chamber of described hot bellows (9) is communicated with by the described vent-pipe (11) that is connected respectively with each chamber of corresponding described packaged air conditioner (10), be respectively arranged with a heating duct (4) on each chamber of described hot bellows (9), each root heating duct (4) leads to each section of described fired heater (1) respectively, be respectively arranged with a cold-air duct (6) on each chamber of described packaged air conditioner (10), each root cold-air duct (6) all is communicated to cold wind house steward (8), and every described cold-air duct (6) is provided with cold blast valve (7).
2. according to the described Steel Wire Heat Treatment fired heater that has apportion combined type preheating device of claim 1, it is characterized in that: described cold wind house steward (8) is connected with blower fan.
3. according to claim 1 or the 2 described Steel Wire Heat Treatment fired heaters that have apportion combined type preheating device, it is characterized in that: described cold blast valve (7) links to each other with the robot control system(RCS) of described fired heater (1).
4. according to the described Steel Wire Heat Treatment fired heater that has apportion combined type preheating device of claim 1, it is characterized in that: described cold blast valve (7) adopts electric butterfly valve.
5. according to the described Steel Wire Heat Treatment fired heater that has apportion combined type preheating device of claim 1, it is characterized in that: described cold blast valve (7) adopts electronic ratio adjusting valve.
CN2010106081023A 2010-12-28 2010-12-28 Steel wire heat treatment open-fire heating furnace with column combined type preheater Active CN102080152B (en)

Priority Applications (1)

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CN2010106081023A CN102080152B (en) 2010-12-28 2010-12-28 Steel wire heat treatment open-fire heating furnace with column combined type preheater

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Application Number Priority Date Filing Date Title
CN2010106081023A CN102080152B (en) 2010-12-28 2010-12-28 Steel wire heat treatment open-fire heating furnace with column combined type preheater

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CN102080152B CN102080152B (en) 2012-06-27

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60169514A (en) * 1984-02-13 1985-09-03 Daido Steel Co Ltd Heat treating furnace
CN201158686Y (en) * 2007-12-28 2008-12-03 鞍钢钢绳有限责任公司 Heat accumulation type steel wire heat treatment furnace
CN201424495Y (en) * 2009-06-29 2010-03-17 张家港市胜达钢绳有限公司 Open-fire heating furnace for steel wire heat treatment
CN201933120U (en) * 2010-12-28 2011-08-17 无锡市新科冶金设备有限公司 Steel-wire heat-processing open-flame heating furnace with column-combined type preheater

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60169514A (en) * 1984-02-13 1985-09-03 Daido Steel Co Ltd Heat treating furnace
CN201158686Y (en) * 2007-12-28 2008-12-03 鞍钢钢绳有限责任公司 Heat accumulation type steel wire heat treatment furnace
CN201424495Y (en) * 2009-06-29 2010-03-17 张家港市胜达钢绳有限公司 Open-fire heating furnace for steel wire heat treatment
CN201933120U (en) * 2010-12-28 2011-08-17 无锡市新科冶金设备有限公司 Steel-wire heat-processing open-flame heating furnace with column-combined type preheater

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
《金属制品》 20060831 邢永晟等 蓄热式燃烧技术在钢丝连续热处理中的应用 第1-4页 1-5 第32卷, 第4期 2 *

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