CN102078991A - Intelligent exchange method and intelligent exchange device for working solution of electric spark linear cutting machine - Google Patents

Intelligent exchange method and intelligent exchange device for working solution of electric spark linear cutting machine Download PDF

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Publication number
CN102078991A
CN102078991A CN 201010617167 CN201010617167A CN102078991A CN 102078991 A CN102078991 A CN 102078991A CN 201010617167 CN201010617167 CN 201010617167 CN 201010617167 A CN201010617167 A CN 201010617167A CN 102078991 A CN102078991 A CN 102078991A
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liquid
working solution
roughing
liquid bath
fine finishining
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CN102078991B (en
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李克君
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ZIGONG JIATE CNC MACHINERY MANUFACTURING Co Ltd
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ZIGONG JIATE CNC MACHINERY MANUFACTURING Co Ltd
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Abstract

The invention discloses an intelligent exchange method and intelligent exchange device for a working solution of an electric spark linear cutting machine. The intelligent exchange device comprises a machine working table liquid tank, an upper wire arm liquid supply pipe, a lower wire arm liquid supply pipe, a rough machining liquid tank, a finish machining liquid tank, a feed liquid two-position three-way electromagnetic directional valve and a return liquid two-position three-way electromagnetic directional valve, wherein two liquid inlets of the feed liquid two-position three-way electromagnetic directional valve are connected with the rough machining liquid tank or finish machining liquid tank through respective connection pipelines and single-phase electric pumps respectively, and a working liquid port is connected with the upper and lower wire arm liquid supply pipes; the working liquid port of the return liquid two-position three-way electromagnetic directional valve, is communicated with the bottom of the machine working table liquid tank through a pipeline which is provided with a conductivity sensor; two liquid outlets of the two-position three-way electromagnetic directional valve correspond to the rough machining liquid tank or finish machining liquid tank through respective return liquid pipelines respectively; and two single-phase electric pumps, two two-position three-way electromagnetic directional valves and the conductivity sensor are all connected with a digital signal processor. According to the invention, the performance of the working liquid can be ensured to be stable and unchanged for a remarkably long time, the technological requirements of fine machining are met, and the machining cost of a user is reduced.

Description

The intelligent switching method and the device of electric spark linear cutting machine working solution
Technical field
The present invention relates to a kind of intelligent switching method and device that is used for the electric spark linear cutting machine working solution.
Background technology
Electric spark linear cutting machine adds man-hour in discharge, what all adopt is the compound working solution of water+additive, its effect one is as discharge medium, the 2nd, the discharge process is cooled off, and a wire cutting machine tool all must configuration one overlap working solution supply-collection EGR thus; In the process, workpiece is produced many galvanic corrosion products by galvanic corrosion and sneaks in the working solution, and galvanic corrosion is a quite complicated process, wherein existing electrolytic ionization, also the process of melt and dissolved, gasification, carbonization is arranged, simultaneously also with chemical reaction process; Working solution as discharge medium, its performance stable most important, and the decay of working solution performance is directly proportional with discharge energy and time, carry out that the first cutter rough lumber adds man-hour since discharge energy big (average current is 4 ~ 5A), this moment, the performance degradation of working solution was the fastest, refine adds man-hour because discharge energy is very little by (0.2 ~ 0.4A) when carrying out, and the processing removal amount is also considerably less (so thickness is also considerably less at 0.005 ~ 0.05mm) the galvanic corrosion thing that is produced usually, therefore the performance to working solution exerts an influence hardly in considerable time, yet, because same working solution feedway is generally adopted in the rough lumber and the refine of wire cutting machine tool at present, so caused performance degradation by rough lumber, the working solution that destroys just directly influences the precision of refine processing when being used for refine, and working solution is changed frequent, though also there is the working solution feedway that water tank with strainer is divided into two zones, but the working solution of all processing all extracts the same area after filtering, although the working solution of present most of manufacturer all filters by refill again, but the performance degradation to additive in the working solution itself (can only filtration fraction galvanic corrosion thing) still of no avail, and, if filtering accuracy is too high, when filtering the galvanic corrosion thing, also additive can be filtered out, this more is unfavorable for the stable of working solution performance, can't guarantee that the stable performance of working solution is constant in considerable time, can not refine add the technological requirement in man-hour.
Summary of the invention
The objective of the invention is to above-mentioned deficiency at prior art, a kind of intelligent switching method and device of electric spark linear cutting machine working solution are provided, it can guarantee that in considerable time the stable performance of refine processing working solution is constant, thereby satisfy the technological requirement that refine adds man-hour, improve machining accuracy, and avoided the inaccuracy of artificial judgement, and saved resource, reduced user's processing cost.
For achieving the above object, the intelligent switch of electric spark linear cutting machine working solution of the present invention, comprise platen liquid bath, upper and lower silk arm feed pipe, it is characterized in that also comprising roughing liquid bath, fine finishining liquid bath, a feed liquor two-position three way solenoid directional control valve, one time liquid two-position three way solenoid directional control valve, wherein the connecting line of two inlets of feed liquor two-position three way solenoid directional control valve by separately links to each other with roughing liquid bath or fine finishining liquid bath respectively with single-phase electric pump, and its working solution mouth links to each other with upper and lower arm feed pipe; The working solution mouth that returns liquid two-position three way solenoid directional control valve communicates by the bottom of pipeline with the platen liquid bath, and on this pipeline, be provided with conductivity sensor, two liquid outlets of this two-position three way solenoid directional control valve are corresponding with roughing liquid bath or fine finishining liquid bath respectively by liquid back pipe road separately, and two single-phase electric pumps, two two-position three way solenoid directional control valves all link to each other with digital signal processor with conductivity sensor.
The present invention is used for the intelligent switching method of the electric spark linear cutting machine working solution of said apparatus, it is characterized in that may further comprise the steps: 1) one electrical conductivity preset upper limit value and default lower limit are set by digital signal processor, and set: when the electrical conductivity that detects working fluid when conductivity sensor was lower than default lower limit, digital signal processor sent cue; Preset upper limit value is as the critical value of judging fine finishining liquid and roughing liquid, and default lower limit is as the critical value of judging whether roughing liquid lost efficacy; 2) during normal roughing, guarantee to use all the time working solution in the roughing liquid bath by the corresponding single-phase electric pump of digital signal processor (DSP) control, two two-position three way solenoid directional control valves, the electrical conductivity that this moment, conductivity sensor detected working solution in the pipeline is lower than preset upper limit value and is higher than default lower limit; 3) when changing fine finishining over to, switch single-phase electric pump and allow feed liquor two-position three way solenoid directional control valve exchange station by digital signal processor, the interior working solution of fine finishining liquid bath begins to migrate, when the electrical conductivity of working solution is higher than preset upper limit value in conductivity sensor detects pipeline, show that intrasystem roughing liquid drains fully, used fine finishining liquid this moment, allow back liquid two-position three way solenoid directional control valve exchange station by digital signal processor, make fine finishining liquid flow back to the fine finishining liquid bath; When 4) changing roughing over to again, switch single-phase electric pump and allow feed liquor two-position three way solenoid directional control valve exchange station by digital signal processor, the interior working solution of roughing liquid bath begins to migrate, the electrical conductivity of working solution is lower than preset upper limit value and is higher than when presetting lower limit in conductivity sensor detects pipeline, show and sneaked into roughing liquid in the system, allow back liquid two-position three way solenoid directional control valve exchange station by digital signal processor this moment, makes working solution flow back to the roughing liquid bath; Along with rising to a certain degree of process time, during roughing, when the electrical conductivity that detects roughing liquid when conductivity sensor is lower than default lower limit (because of the decay of roughing liquid, inefficacy is faster than fine finishining liquid, only need decay) by this default lower limit monitoring roughing liquid, digital signal processor sends the signal prompt user automatically by pre-set programs, require to change working solution, the user handled and cleaned clean roughing liquid bath to the working solution in the roughing liquid bath this moment, convert new liquid, to digital signal processor input liquid bath transformation directive, roughing liquid promptly is transformed to by former fine finishining liquid bath feed flow (when exceeding standard because of roughing liquid electrical conductivity automatically, former fine finishining liquid electrical conductivity still changes not quite, can guarantee to be used for roughing fully), fine finishining liquid then is transformed to by newly converting the liquid bath feed flow, so circulation, promptly realize the intelligence exchange of roughing liquid and fine finishining liquid, guaranteed in considerable time thick, the stable performance of fine finishining liquid is constant, thereby satisfy the technological requirement that refine adds man-hour, improved machining accuracy, judge the necessity that working solution is changed by conductivity sensor simultaneously, avoided the inaccuracy of artificial judgement, thick simultaneously, the fine finishining liquid bath splits and can prolong the service life of working solution, save resource, reduced user's processing cost.
Further improvement as the present invention's intelligence switch also is provided with the conductivity sensor that links to each other with digital signal processor in the fine finishining liquid bath; Corresponding, intelligent switching method of the present invention, set by digital signal processor: when the electrical conductivity that detects fine finishining liquid when antifouling conductivity sensor was lower than preset upper limit value, digital signal processor sent alarm signal; Whether the performance that can monitor the fine finishining liquid in the fine finishining liquid bath is lower than requirement, avoids incident to pollute fine finishining liquid, guarantees that refine processing carries out fully normally.
Further improvement as the present invention's intelligence switch is equipped with filter and overflow valve on the connecting line of the two single-phase electric pumps inlet corresponding with feed liquor two-position three way solenoid directional control valve; Can improve the degree of purity of working solution, and the control flow;
As the further improvement of the present invention intelligence switch, be equipped with screen pack at the oral area of each single-phase electric pump feed liquor connecting line; Can further improve the degree of purity of working solution.
Further improvement as the present invention intelligence switch is equipped with filter cylinder on the madial wall of roughing liquid bath and fine finishining liquid bath, the two liquid back pipe roads of returning liquid two-position three way solenoid directional control valve are corresponding with separately filter cylinder respectively; Can further improve the degree of purity of working solution.
As the further improvement of the present invention's intelligence switch, on upper and lower silk arm feed pipe, be equipped with control valve; Can control the liquid supply rate of working solution.
In sum, the present invention can guarantee that the stable performance of working solution in considerable time is constant, thereby satisfies the technological requirement that refine adds man-hour, and has avoided the inaccuracy of artificial judgement, has saved resource, has reduced user's processing cost.
Description of drawings
Fig. 1 is the structural representation of the intelligent switch embodiment of electric spark linear cutting machine working solution of the present invention.
The specific embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing.
As shown in Figure 1, the intelligent switch of this electric spark linear cutting machine working solution, comprise platen liquid bath 1, last silk arm feed pipe 2, following silk arm feed pipe 3, roughing liquid bath 4, fine finishining liquid bath 5, a feed liquor two-position three way solenoid directional control valve 6, one is returned liquid two-position three way solenoid directional control valve 7, last, be equipped with control valve 8 on the following silk arm feed pipe 2 and 3, wherein the connecting line 9 of two inlets of feed liquor two-position three way solenoid directional control valve 6 by separately links to each other with roughing liquid bath 4 or fine finishining liquid bath 5 respectively with single-phase electric pump 10 or 17, and on this connecting line 9, be equipped with filter 11 and overflow valve 12, its working solution mouth and last, following silk arm feed pipe 2 links to each other with 3, is equipped with screen pack 13 at the oral area of the feed liquor connecting line 9 of each single-phase electric pump 10; The working solution mouth that returns liquid two-position three way solenoid directional control valve 7 communicates by the bottom of pipeline with platen liquid bath 1, and on this pipeline, be provided with conductivity detector 14, two liquid outlets of this two-position three way solenoid directional control valve 7 are connected with liquid back pipe road 15 separately, on the madial wall of roughing liquid bath 4 and fine finishining liquid bath 5, be equipped with filter cylinder 16, two liquid back pipe roads 15 are corresponding with separately filter cylinder 16 respectively, also are provided with antifouling conductivity sensor 18 in fine finishining liquid bath 5; Two single-phase electric pumps 10, two two-position three way solenoid directional control valves 6 and 7, conductivity detector 14, antifouling conductivity sensors 18 all link to each other with the digital signal processor (not shown).
The intelligent switching method that is used for the electric spark linear cutting machine working solution of said apparatus, may further comprise the steps: 1) one electrical conductivity preset upper limit value and default lower limit are set by digital signal processor, and set: when the electrical conductivity that detects working fluid when conductivity sensor 14 was lower than default lower limit, digital signal processor sent cue; Preset upper limit value is as the critical value of judging fine finishining liquid and roughing liquid, and default lower limit is as the critical value of judging whether roughing liquid lost efficacy; 2) during normal roughing, guarantee to use all the time working solution in the roughing liquid bath 4 by the corresponding single-phase electric pump of digital signal processor (DSP) control 10, two two-position three way solenoid directional control valves 6,7, the electrical conductivity that this moment, conductivity sensor 14 detected working solution in the pipeline is lower than preset upper limit value and is higher than default lower limit; 3) when changing fine finishining over to, switch to single-phase electric pump 17 and allow feed liquor two-position three way solenoid directional control valve 6 exchange stations by digital signal processor, working solution in the fine finishining liquid bath 5 begins to migrate, when conductivity sensor 14 detects that the electrical conductivity of working solution is higher than preset upper limit value in the pipeline, show that intrasystem roughing liquid drains fully, used fine finishining liquid this moment, allow back liquid two-position three way solenoid directional control valve 7 exchange stations by digital signal processor again, make fine finishining liquid flow back to fine finishining liquid bath 5; When 4) changing roughing over to again, switch to single-phase electric pump 10 and allow feed liquor two-position three way solenoid directional control valve 6 exchange stations by digital signal processor, working solution in the roughing liquid bath 4 begins to migrate, when conductivity sensor 14 detects in the pipeline that the electrical conductivity of working solution is lower than preset upper limit value and when being higher than default lower limit, show and sneaked into roughing liquid in the system, allow back liquid two-position three way solenoid directional control valve 7 exchange stations by digital signal processor this moment, makes working solution flow back to roughing liquid bath 4; Along with rising to a certain degree of process time, during roughing, when detecting 14 electrical conductivity to roughing liquid, conductivity sensor is lower than when presetting lower limit (because of the decay of roughing liquid, inefficacy is faster than fine finishining liquid, only need decay) by this default lower limit monitoring roughing liquid, digital signal processor sends the signal prompt user automatically by pre-set programs, require to change working solution, the user handled and cleaned clean roughing liquid bath to the working solution in the roughing liquid bath 4 this moment, convert new liquid, to digital signal processor input liquid bath transformation directive, roughing liquid promptly is transformed to by former fine finishining liquid bath feed flow (when exceeding standard because of roughing liquid electrical conductivity automatically, former fine finishining liquid electrical conductivity still changes not quite, can guarantee to be used for roughing fully), fine finishining liquid then is transformed to by newly converting the liquid bath feed flow, so circulation, promptly realize the intelligence exchange of roughing liquid and fine finishining liquid, guaranteed in considerable time thick, the stable performance of fine finishining liquid is constant, thereby satisfy the technological requirement that refine adds man-hour, improved machining accuracy, judge the necessity that working solution is changed by conductivity sensor simultaneously, avoided the inaccuracy of artificial judgement, thick simultaneously, the fine finishining liquid bath splits and can prolong the service life of working solution, save resource, reduced user's processing cost; When the electrical conductivity that detects fine finishining liquid when antifouling conductivity sensor 18 is lower than preset upper limit value, digital signal processor sends alarm signal, prompting user fine finishining liquid is polluted by incident, needs in time to change fine finishining liquid, guarantees that refine processing carries out fully normally; Filter 11, screen pack 13, filter cylinder 16 can further improve the degree of purity of working solution.

Claims (8)

1. the intelligent switch of an electric spark linear cutting machine working solution, comprise platen liquid bath, upper and lower silk arm feed pipe, it is characterized in that also comprising roughing liquid bath, fine finishining liquid bath, a feed liquor two-position three way solenoid directional control valve, one time liquid two-position three way solenoid directional control valve, wherein the connecting line of two inlets of feed liquor two-position three way solenoid directional control valve by separately links to each other with roughing liquid bath or fine finishining liquid bath respectively with single-phase electric pump, and its working solution mouth links to each other with upper and lower arm feed pipe; The working solution mouth that returns liquid two-position three way solenoid directional control valve communicates by the bottom of pipeline with the platen liquid bath, and on this pipeline, be provided with conductivity sensor, two liquid outlets of this two-position three way solenoid directional control valve are corresponding with roughing liquid bath or fine finishining liquid bath respectively by liquid back pipe road separately, and two single-phase electric pumps, two two-position three way solenoid directional control valves all link to each other with digital signal processor with conductivity sensor.
2. the intelligent switch of electric spark linear cutting machine working solution as claimed in claim 1 is characterized in that also being provided with the antifouling conductivity sensor that links to each other with digital signal processor in the fine finishining liquid bath.
3. the intelligent switch of electric spark linear cutting machine working solution as claimed in claim 1 or 2 is characterized in that being equipped with filter and overflow valve on the connecting line of the two single-phase electric pumps inlet corresponding with feed liquor two-position three way solenoid directional control valve.
4. the intelligent switch of electric spark linear cutting machine working solution as claimed in claim 3 is characterized in that being equipped with screen pack at the oral area of each single-phase electric pump feed liquor connecting line.
5. the intelligent switch of electric spark linear cutting machine working solution as claimed in claim 4, it is characterized in that being equipped with filter cylinder on the madial wall of roughing liquid bath and fine finishining liquid bath, the two liquid back pipe roads of returning liquid two-position three way solenoid directional control valve are corresponding with separately filter cylinder respectively.
6. the intelligent switch of electric spark linear cutting machine working solution as claimed in claim 5 is characterized in that being equipped with control valve on upper and lower silk arm feed pipe.
7. intelligent switching method that is used for the electric spark linear cutting machine working solution of claim 1, it is characterized in that may further comprise the steps: 1) one electrical conductivity preset upper limit value and default lower limit are set by digital signal processor, and set: when the electrical conductivity that detects working fluid when conductivity sensor was lower than default lower limit, digital signal processor sent cue; Preset upper limit value is as the critical value of judging fine finishining liquid and roughing liquid, and default lower limit is as the critical value of judging whether roughing liquid lost efficacy; 2) during normal roughing, single-phase electric pump by the DSP CONTROL correspondence, two two-position three way solenoid directional control valves guarantee to use all the time the working solution in the roughing liquid bath, and the electrical conductivity that this moment, conductivity sensor detected working solution in the pipeline is lower than preset upper limit value and is higher than default lower limit; 3) when changing fine finishining over to, switch single-phase electric pump and allow feed liquor two-position three way solenoid directional control valve exchange station by digital signal processor, the interior working solution of fine finishining liquid bath begins to migrate, when the electrical conductivity of working solution is higher than preset upper limit value in conductivity sensor detects pipeline, show that intrasystem roughing liquid drains fully, used fine finishining liquid this moment, allow back liquid two-position three way solenoid directional control valve exchange station by digital signal processor, make fine finishining liquid flow back to the fine finishining liquid bath; When 4) changing roughing over to again, switch single-phase electric pump and allow feed liquor two-position three way solenoid directional control valve exchange station by digital signal processor, the interior working solution of roughing liquid bath begins to migrate, the electrical conductivity of working solution is lower than preset upper limit value and is higher than when presetting lower limit in conductivity sensor detects pipeline, show and sneaked into roughing liquid in the system, allow back liquid two-position three way solenoid directional control valve exchange station by digital signal processor this moment, makes working solution flow back to the roughing liquid bath; Along with rising to a certain degree of process time, during roughing, when the electrical conductivity that detects roughing liquid when conductivity sensor is lower than default lower limit, digital signal processor sends the signal prompt user automatically by pre-set programs, require to change working solution, the user handled and cleaned clean roughing liquid bath to the working solution in the roughing liquid bath this moment, convert new liquid, to digital signal processor input liquid bath transformation directive, roughing liquid promptly is transformed to automatically by former fine finishining liquid bath feed flow, fine finishining liquid then is transformed to by newly converting the liquid bath feed flow, and so circulation promptly realizes the intelligence exchange of roughing liquid and fine finishining liquid.
8. the intelligent switching method of electric spark linear cutting machine working solution as claimed in claim 7, it is characterized in that in the fine finishining liquid bath, being provided with the antifouling conductivity sensor that links to each other with digital signal processor, set by digital signal processor: when the electrical conductivity that detects fine finishining liquid when antifouling conductivity sensor was lower than preset upper limit value, digital signal processor sent alarm signal.
CN 201010617167 2010-12-31 2010-12-31 Intelligent exchange method and intelligent exchange device for working solution of electric spark linear cutting machine Expired - Fee Related CN102078991B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104858515A (en) * 2015-06-18 2015-08-26 湖南劲龙电机有限公司 Working solution distribution method and device of wire cut electrical discharge machine tool
CN105215489A (en) * 2015-09-11 2016-01-06 苏州市宝玛数控设备有限公司 A kind of bi-directional symmetrical wire cutting machine
CN105880764A (en) * 2014-12-29 2016-08-24 北京工商大学 Metal rubber filtering system for high speed electrical discharge wire-cutting machine tool
CN109514015A (en) * 2017-09-20 2019-03-26 发那科株式会社 It processes liquid processing device and processes the control method of liquid processing device
CN112872519A (en) * 2021-02-23 2021-06-01 桑明焱 Liquid spraying device for medium-speed wire cutting and medium-speed wire cutting machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1334161A (en) * 2001-09-04 2002-02-06 深圳大学 Cyclic treating system of working liquid for electrospark machining
CN1336859A (en) * 1999-11-17 2002-02-20 沙迪克株式会社 Liquid feeder for electrodischarge machining
CN101829818A (en) * 2010-04-14 2010-09-15 东莞盈拓科技实业有限公司 Fluid storage tank for automatically switching machining fluids

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1336859A (en) * 1999-11-17 2002-02-20 沙迪克株式会社 Liquid feeder for electrodischarge machining
CN1334161A (en) * 2001-09-04 2002-02-06 深圳大学 Cyclic treating system of working liquid for electrospark machining
CN101829818A (en) * 2010-04-14 2010-09-15 东莞盈拓科技实业有限公司 Fluid storage tank for automatically switching machining fluids

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105880764A (en) * 2014-12-29 2016-08-24 北京工商大学 Metal rubber filtering system for high speed electrical discharge wire-cutting machine tool
CN104858515A (en) * 2015-06-18 2015-08-26 湖南劲龙电机有限公司 Working solution distribution method and device of wire cut electrical discharge machine tool
CN104858515B (en) * 2015-06-18 2017-06-30 湖南劲龙电机有限公司 The collocation method and its device of a kind of working solution of electric spark linear cutting machine
CN105215489A (en) * 2015-09-11 2016-01-06 苏州市宝玛数控设备有限公司 A kind of bi-directional symmetrical wire cutting machine
CN109514015A (en) * 2017-09-20 2019-03-26 发那科株式会社 It processes liquid processing device and processes the control method of liquid processing device
US10737340B2 (en) 2017-09-20 2020-08-11 Fanuc Corporation Dielectric working fluid processor and control method of dielectric working fluid processor
CN112872519A (en) * 2021-02-23 2021-06-01 桑明焱 Liquid spraying device for medium-speed wire cutting and medium-speed wire cutting machine

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