A kind of without frame honeycomb shelf board structure and manufacture method thereof
Technical field
The present invention relates to decorate the shelf board structure that glove is used, especially a kind of process structure is simple, light weight, flatness are good without frame honeycomb shelf board structure and manufacture method thereof.
Background technology
the existing shelf board structure that is arranged on body of wall, as extremely shown in Figure 2 in Fig. 1, generally comprise the ironware bracing frame 1 that is fixedly mounted on body of wall, extend the stay pipe 3 that is provided with support shelf 2 on bracing frame 1, shelf 2 is by being embedded in inner pipe box 4 grafting integrant shelf board structures as interior in stay pipe 3, reach interior decoration and put the effect of decorating small articles, it is Modern Decorative structure commonly used, shelf 2 is by upper, lower body 201, 202 and be arranged on, lower body 201, intermediate plate core between 202 forms, on, lower body 201, 202 is the normal thin plate body structure, the intermediate plate core is buried pipe box 4 underground and is connected with stay pipe 3, and the intermediate plate core comprises the wooden frame 5 that consists of along contour shape and is arranged on wooden frame 5 inner stuffings 6 and fillet 7, shelf 2 manufacture methods of this structure are, first appearance profile according to shelf 2, establish wooden frame 5 with the nail nail in advance, be filled with again filler 6 and fillet 7 in wooden frame 5, then on wooden frame 5, the lower end connects with nail, lower body 201, 202, at last, along the wooden frame 5 bonding edge bands 8 of side periphery, its structure, complex process, own wt is large, consumption of wood is many, burst size of methanal is large, owing to adopting the structure of first following closely wooden frame, its shape is subject to great restriction, it is every a shape that arranges, all must follow closely in advance and establish wooden frame corresponding to this shape 5, and can not choose at random bonding on, the panel material of lower body, because on it, lower body must be used nail and wooden frame 5, so must possess certain thickness, so integral thickness is large, be generally 30mm-40mm thick, edge band 8 is fully exposed is bonded in wooden frame 5 outsides, easily peel off, and wooden frame 5 is with upper, lower body 202, also must adopt the nail form to connect after bonding between 203, so after whole shelf is completed, also must varnish with lacquer to cover the screw ailhead, its technique is complicated, because this structural timber consumption is large, the core wooden frame of this structure particularly, easily climate changes and the generation distortion, affect the integral smoothness of shelf, phenomenon easily deforms.
Summary of the invention
The object of the invention is to overcome above-mentioned the deficiencies in the prior art part, and provide a kind of simple and reasonable for structure, environmental protection, light weight, flatness is good, and is not yielding, can by simple cutting technique arrange according to actual needs various shapes without frame honeycomb shelf board structure.
the object of the present invention is achieved like this: a kind of without frame honeycomb shelf board structure, comprise the bracing frame that can be fixed on body of wall or plate body, bracing frame is comprised of connecting plate and stay pipe, at least extend on connecting plate and be provided with two stay pipes, be set with shelf on stay pipe, it is characterized in that, described shelf is by honeycomb paper core and be connected on honeycomb paper core, lower surface upper, lower body forms, on correspondence, honeycomb paper core periphery between lower body offers mounting groove along profile, be bonded with the edge sealing lath on mounting groove, this edge sealing lath outer face and upper, the lower body lateral surface is in same level, corresponding stay pipe has at least two sleeves to pass the edge sealing lath to be embedded in honeycomb paper core, shelf be connected to by sleeve set consist of on the stay pipe of bracing frame whole.the shelf board structure of this structure, utilize cellular board intensity high, not yielding, light weight, the characteristics such as fire prevention, it is simple in structure, rationally, break through traditional frame structure that has, employing can adopt traditional numerical control cutting machine that whole sheet material is cut without closed-in construction as required, cut complete after, the edge sealing lath used of bonding traditional decoration again on the honeycomb ceramics of side open, its technique is simple, and need not the fixtures such as any screw, so remove the use of paint from, environmental protection, the timber materials are little, integral thickness is thin, reduce deformation coefficient, various difformities can arbitrarily be set, effectively improve product and use flexibility, for Decoration provides more more options.
Purpose of the present invention can also adopt following technical measures to solve: described upper and lower plate body can be fiberboard, melamine plate or refractory slab or other various common decoration panels, and flexibility is large.
Described honeycomb paper core is replaceable is Aluminum Honeycomb Cores, but implements as best take the paper honeycomb refill.
Described upper and lower plate body can be arranged to rectangle, semicircle, ellipse, with polygon or the various polygon of arc, honeycomb paper core according to upper and lower plate shape correspondence be arranged on upper and lower between.
Described shelf thickness is 20mm-25mm, and is thicker arranging as required, as thick in 30mm-50mm.
A kind ofly realize above-mentioned manufacture method without frame honeycomb shelf, comprise the following steps:
1. make the technique of honeycomb plate body according to routine, adopt the thick sheet material of 0.5mm-2mm as upper and lower plate body (202), (203), bonding with the upper and lower end face of the honeycomb paper core that is arranged on the intermediate layer (201), consist of the honeycomb board blank standby, pre-set the sleeve (4) that coordinates with stay pipe (102), standby;
2. to the honeycomb board blank, according to default specification and shape, adopt the numerical control cutting machine excision forming;
3. default sleeve (4) is arranged on step 2. in the honeycomb paper core (201) of the honeycomb board blank of well cutting shape;
4. to honeycomb paper core (201) periphery between upper and lower plate body (202), (203) along the profile processing of slotting, make honeycomb paper core (201) periphery form mounting groove (201-a) along profile, then adopt edge sealing lath (3) to bury underground and be bonded in mounting groove (201-a), consist of without frame honeycomb shelf (2);
5. last, will be arranged on bracing frame (1) without frame honeycomb shelf (2) and consist of without frame honeycomb shelf board structure.
Described step mounting groove (201-a) 4. extends to upper and lower plate body (202), (203), makes the upper and lower plate body (202) of corresponding mounting groove (201-a), (203) form groove.
The invention has the beneficial effects as follows: (1), of the present invention without frame honeycomb shelf board structure and manufacture method thereof, utilize cellular board intensity high, not yielding, flatness is high, the characteristics such as fire prevention, it is simple and reasonable for structure, breaks through traditional frame structure that has, this can adopt traditional numerical control cutting machine that whole sheet material is cut without closed-in construction as required, cut complete after, the edge sealing lath used of bonding traditional decoration again on the honeycomb ceramics of side open, its technique is simple.
(2), of the present invention without frame honeycomb shelf board structure and manufacture method thereof, need not the fixtures such as any nail, so remove the use of paint from, environmental protection, the timber materials are little, reduce the release of the harmful substances such as formaldehyde, reduce deformation coefficient, integral thickness is thin, light weight, and various difformities can arbitrarily be set, effectively improve product and use flexibility, for Decoration provides more more options.
(3), of the present invention without frame honeycomb shelf board structure and manufacture method thereof, edge band is bonding to be embedded on mounting groove, and side plate bar outer face and upper and lower plate body lateral surface be in same level, makes the shelf globality stronger, incrust separation.
Description of drawings
Fig. 1 is the structural representation of prior art.
Fig. 2 is another structural representation of prior art.
Fig. 3 is structural representation of the present invention.
Fig. 4 is another structural representation of the present invention.
Fig. 5 is process chart of the present invention.
Fig. 6 be in the present invention shelf as the structural representation of another embodiment.
Fig. 7 be in the present invention shelf as the structural representation of another embodiment.
The specific embodiment
The present invention is further described below in conjunction with drawings and Examples.
as shown in Figs. 3-4, a kind of without frame honeycomb shelf board structure, comprise the bracing frame 1 that can be fixed on body of wall or plate body, bracing frame 1 is comprised of connecting plate 101 and stay pipe 102, at least extend on connecting plate 101 and be provided with two stay pipes 102, be set with shelf 2 on stay pipe 102, it is characterized in that, described shelf 2 is by honeycomb paper core 201 and be connected on honeycomb paper core 201, lower surface upper, lower body 202, 203 form, on correspondence, lower body 202, honeycomb paper core 201 peripheries between 203 offer mounting groove 201-a along profile, be bonded with edge sealing lath 3 on mounting groove 201-a, this edge sealing lath 3 outer faces 301 are with upper, lower body 202, 203 lateral surface 202-a, 203-a is in same level, corresponding stay pipe 102 has at least two sleeves 4 to pass edge sealing lath 3 to be embedded in honeycomb paper core 201, shelf 2 is set with by sleeve 4 and consists of integral body on the stay pipe 102 that is connected to bracing frame 1.
Purpose of the present invention can also adopt following specific embodiments:
Described honeycomb paper core 201 is replaceable is Aluminum Honeycomb Cores, can select according to practical service environment, and as to decorate as emphasis, that places the lightweight object can select honeycomb paper core, can select the larger Aluminum Honeycomb Cores of support intensity as what needs were placed weight.
Described upper and lower plate body 202,203 can be arranged to rectangle, semicircle, ellipse, be had stronger ornamental abnormity with the polygon of arc or other, honeycomb paper core 201 according to upper and lower plate body 202,203 shape correspondences be arranged on upper and lower between.
A kind ofly realize above-mentioned manufacture method without frame honeycomb shelf, as shown in Figure 5, comprise the following steps:
1. make the technique of honeycomb plate body according to routine, adopt the thick sheet material of 0.5mm-2mm as upper and lower plate body 202,203, can be fiberboard, melamine plate, refractory slab or other various common decoration panels, bonding with the upper and lower end face of honeycomb paper core 201 that is arranged on the intermediate layer, consist of the honeycomb board blank standby, pre-set the sleeve 4 that coordinates with stay pipe 102, standby;
2. to the honeycomb board blank, according to default specification and shape, adopt the numerical control cutting machine excision forming, the present embodiment is set forth with cuboid;
3. default sleeve 4 is arranged in the honeycomb paper core 201 of step cuboid honeycomb board blank 2.;
Because honeycomb paper core 201 is made by paper material, sleeve 4 is easy to just intert be fixed therein, and is easy to operate, effectively enhances productivity.
4. to honeycomb paper core 201 peripheries between upper and lower plate body 202,203 along the profile processing of slotting, make honeycomb paper core 201 peripheries form along profile the mounting groove 201-a that edge sealing is used, then adopt ornamental edge sealing lath 3 to bury underground and be bonded in mounting groove 201-a by glue, formation is without frame honeycomb shelf 2, and shelf 2 thickness can be thick for 20mm-25mm;
In this step, the mounting groove 201-a of sleeve 4 opening one sides can bonding edge sealing lath 3, because the connecting plate 101 on this side and bracing frame 1 offsets, and near body of wall, does not expose, and does not affect the shelf outward appearance;
In this step, side plate bar 3 outer faces 301 and upper and lower plate body 202,203 lateral surface 202-a, 203-a are in same level, make shelf 2 globalities stronger, incrust separation.
5. last, will be arranged on bracing frame 1 without frame honeycomb shelf 2 and consist of without frame honeycomb shelf board structure, sleeve 4 coordinates with stay pipe 102 sleeves.
Described step mounting groove 201-a 4. extends to upper and lower plate body 202,203, makes the upper and lower plate body 202,203 of corresponding mounting groove 201-a form upper and lower groove 202-b, 203-b.
Bracing frame 1 is installed, and to be first usage level instrument draw horizontal line on body of wall or the plate body used as body of wall, ironware or wooden part bracing frame 1 are arranged on body of wall or plate body along horizontal line by connecting plate 101 material selection screw or other securing members different according to body of wall, make it that enough bearing capacities be arranged, the load-bearing scope is 5-20KG, then the shelf 2 of making is inserted on stay pipe 102, namely complete installation.
Another embodiment as shelf in the present invention 2, shelf without closed-in construction can adopt traditional numerical control cutting machine or other machines that carries out Numerical control cutting according to the computer predetermined pattern that whole sheet material is cut as required, various difformities can arbitrarily be set, as extremely shown in Figure 7 in Fig. 6, its internal structure and manufacture method are identical with above-mentioned embodiment, difference only is global shape, below no longer repeats to set forth.
Above-described specific embodiment only is preferred embodiment of the present invention, and the equivalent arrangements of such as doing according to the present patent application the scope of the claims all should be technology of the present invention and contains.