CN102070348A - Refinishing paint for front furnace foundry ladle of foundry furnace - Google Patents
Refinishing paint for front furnace foundry ladle of foundry furnace Download PDFInfo
- Publication number
- CN102070348A CN102070348A CN 201010271397 CN201010271397A CN102070348A CN 102070348 A CN102070348 A CN 102070348A CN 201010271397 CN201010271397 CN 201010271397 CN 201010271397 A CN201010271397 A CN 201010271397A CN 102070348 A CN102070348 A CN 102070348A
- Authority
- CN
- China
- Prior art keywords
- charcoal ash
- parts
- foundry
- powder
- paint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003973 paint Substances 0.000 title claims abstract description 20
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 36
- 239000003610 charcoal Substances 0.000 claims abstract description 36
- 239000000843 powder Substances 0.000 claims abstract description 28
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 24
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 12
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 12
- 241000487918 Acacia argyrodendron Species 0.000 claims description 22
- 235000011222 chang cao shi Nutrition 0.000 claims description 22
- 239000002184 metal Substances 0.000 claims description 18
- 238000000576 coating method Methods 0.000 claims description 15
- 239000011248 coating agent Substances 0.000 claims description 13
- 235000013312 flour Nutrition 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 7
- 150000004645 aluminates Chemical class 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
Landscapes
- Mold Materials And Core Materials (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
The invention relates to a refinishing paint for a front furnace foundry ladle of a foundry furnace, comprising the following components in parts by weight: 10-20 parts of magnesia powder, 70-80 parts of black charcoal ash, 5-15 parts of white charcoal ash, and the balance of water; the paint further comprises high-alumina powder, and the mass percent of the high-alumina in the paint is 5-10%; the black charcoal ash comprises the following components in parts by weight: 50-70 parts of graphite powder, 20-40 parts of silica powder, and 5-15 parts of diatomite. The refinishing paint has relatively low production cost, relatively wide application range, fine refinishing effect and relatively high tenacity.
Description
Technical field
The present invention relates to a kind of coating, relate in particular to a kind of repair paint of foundry furnace forehearth hot metal ladle, specifically be applicable to repairing foundry furnace forehearth hot metal ladle.
Background technology
Foundry furnace generally is used for the continuous casting of foundry goods, but because it can heat up the strong gap operation of ability, low, the good sealing effect of assembly expenses, thereby its not only castability is good, and casting efficient height is so obtained widespread use.But because foundry furnace is in hot environment for a long time; but also often contact with the casting liquation; thereby the situation of breaking appears in its local location regular meeting; at this moment, if foundry furnace is carried out integral replacing, not only cost is bigger; and complex operation; lose time, therefore, fracture site is repaired a kind of good selection of can yet be regarded as.
The Chinese patent publication number is CN101279854A, and the patent of invention that open day is on October 8th, 2008 discloses a kind of coil insulation safe furnace lining material, is 100% by total mass, and each component is a fused corundom 73~85%, aluminate cement 8~15%, Al
2O
3Micro mist 6~9%, bonding clay 1~3%, wherein the quality-class proportioning of fused corundom is: 1~3mm granularity fused corundom accounts for 18~22% of total mass ratio, and 0.044~1mm granularity fused corundom accounts for 35~43% of total mass ratio, and all the other are<0.044mm granularity fused corundom.This invention also discloses the preparation method of above-mentioned furnace lining material, at first according to each group of aforementioned proportion weighing; Again with fused corundom, bonding clay and the Al of weighing
2O
3Micro mist is done to mix and is stirred, and obtains Preblend; In the last Preblend with load weighted aluminate cement adding gained again, do to mix and stir, add the water wet mixing again and stir into paste promptly.Though should invent refractoriness height, the good insulation preformance of related material, also can carry out sectional repair, but because it can only be used for the repairing of self, and can not be used to adopt the repairing of the foundry furnace that other material makes, thereby its range of application is narrower, and, its moiety price is more expensive, and production cost is higher, in addition, the repair efficiency of this invention is more coarse, toughness is lower, does not fit into the repairing to hot metal ladle.
Summary of the invention
The objective of the invention is to overcome the range of application that exists in the prior art is narrower, production cost is higher, repair efficiency is coarse, toughness is lower defective and problem, the repair paint of the foundry furnace forehearth hot metal ladle that a kind of range of application is wide, production cost is lower, repair efficiency is meticulous, toughness is higher is provided.
For realizing above purpose, technical solution of the present invention is: a kind of repair paint of foundry furnace forehearth hot metal ladle, and its moiety and weight part ratio thereof are: magnesia powder 10-20, black wood charcoal ash 70-80, hard charcoal ash 5-15, all the other are water.
Described system component and weight part ratio thereof are: magnesia powder 15, and black wood charcoal ash 75, hard charcoal ash 10, all the other are water.
Also comprise high alumina matter powder in the described coating, the mass percent that this high alumina matter powder accounts for coating is 5-10%.
The moiety of described black wood charcoal ash and weight part ratio thereof are: Graphite Powder 99 50-70, silica flour 20-40, diatomite 5-15.
The moiety of described black wood charcoal ash and weight part ratio thereof are: Graphite Powder 99 60, silica flour 30, diatomite 10.
Compared with prior art, beneficial effect of the present invention is:
1, because the moiety and the weight part ratio thereof of the repair paint of a kind of foundry furnace forehearth of the present invention hot metal ladle are: magnesia powder 10-20, black wood charcoal ash 70-80, hard charcoal ash 5-15, all the other are water, this design can improve refractoriness of the present invention and cohesiveness, especially the black wood charcoal ash can improve sophistication of the present invention, make its repair efficiency meticulousr, previous designs has enlarged range of application of the present invention, make it not be subjected to the restriction of the former materials used of foundry furnace, and then be convenient to the fracture site on the various foundry furnaces is repaired, be particularly useful for repairing to foundry furnace forehearth hot metal ladle.Therefore not only repair efficiency is meticulous in the present invention, and range of application is wider.
2, because the main raw material(s) of the repair paint of a kind of foundry furnace forehearth of the present invention hot metal ladle is magnesia powder, black wood charcoal ash, hard charcoal ash and water, those material ratios are easier to obtain, and it is cheap, even the preferred material in black wood charcoal ash and the coating, as Graphite Powder 99, silica flour, diatomite, high alumina matter powder etc., also all be cheap starting material, not only can reduce production costs, and Graphite Powder 99, silica flour, diatomite can strengthen the fine and smooth effect of repairing, high alumina matter powder can improve repairing physical strength, strengthen toughness.Therefore not only production cost is lower, range of application is wider in the present invention, and repair efficiency is meticulous, toughness is higher.
Embodiment
The present invention is further detailed explanation below in conjunction with embodiment
A kind of repair paint of foundry furnace forehearth hot metal ladle, its moiety and weight part ratio thereof are: magnesia powder 10-20, black wood charcoal ash 70-80, hard charcoal ash 5-15, all the other are water.
The moiety of preferred coatings and weight part ratio thereof are: magnesia powder 15, and black wood charcoal ash 75, hard charcoal ash 10, all the other are water.
Also comprise high alumina matter powder in the preferred coatings, the mass percent that this high alumina matter powder accounts for coating is 5-10%.
The moiety and the weight part ratio thereof of preferred black wood charcoal ash are: Graphite Powder 99 50-70, and silica flour 20-40, diatomite 5-15, the moiety and the weight part ratio thereof of further preferred black wood charcoal ash are: Graphite Powder 99 60, silica flour 30, diatomite 10.
Embodiment 1:
A kind of repair paint of foundry furnace forehearth hot metal ladle, its moiety and weight part ratio thereof are: magnesia powder 20, black wood charcoal ash 70, hard charcoal ash 5, all the other are water; Also comprise high alumina matter powder in the coating, the mass percent that this high alumina matter powder accounts for coating is 5%; The moiety of black wood charcoal ash and weight part ratio thereof are: Graphite Powder 99 50, silica flour 40, diatomite 15.
Embodiment 2:
A kind of repair paint of foundry furnace forehearth hot metal ladle, its moiety and weight part ratio thereof are: magnesia powder 10, black wood charcoal ash 80, hard charcoal ash 15, all the other are water; Also comprise high alumina matter powder in the coating, the mass percent that this high alumina matter powder accounts for coating is 10%; The moiety of black wood charcoal ash and weight part ratio thereof are: Graphite Powder 99 70, silica flour 20, diatomite 5.
Embodiment 3:
A kind of repair paint of foundry furnace forehearth hot metal ladle, its moiety and weight part ratio thereof are: magnesia powder 15, black wood charcoal ash 75, hard charcoal ash 10, all the other are water; Also comprise high alumina matter powder in the coating, the mass percent that this high alumina matter powder accounts for coating is 8%; The moiety of black wood charcoal ash and weight part ratio thereof are: Graphite Powder 99 60, silica flour 30, diatomite 10.
Therefore not only production cost is lower in the present invention, range of application is wider, and repair efficiency is meticulous, toughness is higher.
The above only is a better embodiment of the present invention; protection scope of the present invention is not exceeded with above-mentioned embodiment; as long as the equivalence that those of ordinary skills do according to disclosed content is modified or changed, all should include in the protection domain of putting down in writing in claims.
Claims (5)
1. the repair paint of a foundry furnace forehearth hot metal ladle, it is characterized in that: described system component and weight part ratio thereof are: magnesia powder 10-20, black wood charcoal ash 70-80, hard charcoal ash 5-15, all the other are water.
2. the repair paint of a kind of foundry furnace forehearth hot metal ladle according to claim 1 is characterized in that: described system component and weight part ratio thereof are: magnesia powder 15, and black wood charcoal ash 75, hard charcoal ash 10, all the other are water.
3. the repair paint of a kind of foundry furnace forehearth hot metal ladle according to claim 1 and 2 is characterized in that: also comprise high alumina matter powder in the described coating, the mass percent that this high alumina matter powder accounts for coating is 5-10%.
4. the repair paint of a kind of foundry furnace forehearth hot metal ladle according to claim 3 is characterized in that: the moiety of described black wood charcoal ash and weight part ratio thereof are: Graphite Powder 99 50-70, silica flour 20-40, diatomite 5-15.
5. the repair paint of a kind of foundry furnace forehearth hot metal ladle according to claim 4 is characterized in that: the moiety of described black wood charcoal ash and weight part ratio thereof are: Graphite Powder 99 60, silica flour 30, diatomite 10.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201010271397 CN102070348B (en) | 2010-09-03 | 2010-09-03 | Refinishing paint for front furnace foundry ladle of foundry furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201010271397 CN102070348B (en) | 2010-09-03 | 2010-09-03 | Refinishing paint for front furnace foundry ladle of foundry furnace |
Publications (2)
Publication Number | Publication Date |
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CN102070348A true CN102070348A (en) | 2011-05-25 |
CN102070348B CN102070348B (en) | 2013-04-03 |
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Family Applications (1)
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CN 201010271397 Expired - Fee Related CN102070348B (en) | 2010-09-03 | 2010-09-03 | Refinishing paint for front furnace foundry ladle of foundry furnace |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103600058A (en) * | 2013-11-28 | 2014-02-26 | 吴江市液铸液压件铸造有限公司 | Nodulizing ladle repair process |
CN104259383A (en) * | 2014-10-08 | 2015-01-07 | 吴江市液铸液压件铸造有限公司 | Sand core repairing coating |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1033985A (en) * | 1987-12-31 | 1989-07-19 | 冶金部洛阳耐火材料研究所 | The carbon containing unshape refractory |
CN1837150A (en) * | 2006-03-30 | 2006-09-27 | 陈来祥 | Thermal-state dry-coating repairing mix for metallurgical furnace liner and its production method and using method |
CN101462161A (en) * | 2009-01-09 | 2009-06-24 | 柳亚军 | Ladle |
CN101503302A (en) * | 2009-03-06 | 2009-08-12 | 武汉科技大学 | Carboneous fire-resistant material for furnace brick lining and preparation thereof |
CN101811172A (en) * | 2009-02-25 | 2010-08-25 | 江苏卡明模具有限公司 | Preparation method of high temperature resistant dope for lost foam |
-
2010
- 2010-09-03 CN CN 201010271397 patent/CN102070348B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1033985A (en) * | 1987-12-31 | 1989-07-19 | 冶金部洛阳耐火材料研究所 | The carbon containing unshape refractory |
CN1837150A (en) * | 2006-03-30 | 2006-09-27 | 陈来祥 | Thermal-state dry-coating repairing mix for metallurgical furnace liner and its production method and using method |
CN101462161A (en) * | 2009-01-09 | 2009-06-24 | 柳亚军 | Ladle |
CN101811172A (en) * | 2009-02-25 | 2010-08-25 | 江苏卡明模具有限公司 | Preparation method of high temperature resistant dope for lost foam |
CN101503302A (en) * | 2009-03-06 | 2009-08-12 | 武汉科技大学 | Carboneous fire-resistant material for furnace brick lining and preparation thereof |
Non-Patent Citations (2)
Title |
---|
《机械工人.热加工》 19871231 谢万和等 一种预防残渣粘包的方法 , 第4期 * |
《耐火材料》 20041231 段大福 炭质材料对连铸保护渣烧结性能的影响 第38卷, 第5期 * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103600058A (en) * | 2013-11-28 | 2014-02-26 | 吴江市液铸液压件铸造有限公司 | Nodulizing ladle repair process |
CN103600058B (en) * | 2013-11-28 | 2015-12-02 | 吴江市液铸液压件铸造有限公司 | Job contract skill is guaranteed the repair free of charge in a kind of nodularization |
CN104259383A (en) * | 2014-10-08 | 2015-01-07 | 吴江市液铸液压件铸造有限公司 | Sand core repairing coating |
CN104259383B (en) * | 2014-10-08 | 2016-03-23 | 吴江市液铸液压件铸造有限公司 | A kind of core repair paint |
Also Published As
Publication number | Publication date |
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CN102070348B (en) | 2013-04-03 |
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Granted publication date: 20130403 |