CN102069708B - Gear shifting mechanism and manufacturing method thereof - Google Patents
Gear shifting mechanism and manufacturing method thereof Download PDFInfo
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- CN102069708B CN102069708B CN201010576291.0A CN201010576291A CN102069708B CN 102069708 B CN102069708 B CN 102069708B CN 201010576291 A CN201010576291 A CN 201010576291A CN 102069708 B CN102069708 B CN 102069708B
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- joystick
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- rod
- handle assembly
- gear
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 claims description 16
- 230000003292 diminished effect Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
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Abstract
The invention provides a gear shifting mechanism which can effectively ensure the alignment property of gear display, and a manufacturing method thereof. The gear shifting mechanism comprises a base, and a gear support, a gear selecting arm and an operating lever which are arranged on the base, and the operating lever is connected with the gear selecting arm to control the gear. The key point is as follows: the operating lever is equipped with a step which protrudes from an operating lever body; and a handle assembly is arranged on the operating lever in a thread fit manner, and a bottom end of the handle assembly abuts against a top end of the step. In the invention, the depth of the handle assembly screwed in the operating lever is limited by the step so as to limit rotation cycles of the handle assembly, so that the gear display which is shaped like a Chinese character 'Wang' on the handle can be aligned, thus the interior of the handle and threads on the operating lever cannot be damaged by excessive operating force in the case of manual operation, and installation quality and durability of the gear shifting mechanism are ensured. The gear shifting mechanism has the advantage that the operating lever is more accurately matched with the handle assembly by means of the step arranged on the operating lever, thus improving the alignment property of the gear display.
Description
Technical field
The invention belongs to auto parts and components and manufacture field, specially refer to gearshift and the manufacture method thereof of automobile.
Background technology
The joystick of orthodox car manual gear shift mechanism and the fit system of handle assembly have plug-in type and screw connected two kinds, plug-in type can effectively ensure gear show to positivity, but enough large gearshifts of the mating part diameter that is only suitable for handle and gearshift joystick, and cost is higher, therefore application is extensive not; Screw connected technology is comparatively ripe at present, cost is lower, but there is a shortcoming in it: in the time of joystick and handle assembling, all to observe by workman, adjust by hand that gear shows to positivity, skill level to positivity and workman's operation is closely related, and subjectivity is very strong, and centering quality is not easy to ensure; In addition, at handle and joystick in the process of assembling, sometimes workman's actuating force is excessive, handle rotational angle exceedes design angle, make the gear demonstration of handle depart from aligned position, cause handle inner structure to be destroyed by the screw thread of joystick or self tapping section, and align for gear is shown, workman can only be again to the opposite sense cycle handle of previous assembly direction, gear is shown to be aligned, will make like this handle be connected with joystick to occur loosening, so that user is afterwards repeatedly when gear shift operation, the gear on handle shows that being prone to gear does not align phenomenon.
Summary of the invention
The object of the invention is to propose a kind ofly can effectively ensure that gear shows gearshift and the manufacture method thereof to positivity.
Gearshift of the present invention comprises base and is installed on gear support, shift selection arm, the joystick on base, described joystick is connected to control gear with shift selection arm, key is that described joystick is provided with a step that protrudes from the joystick body of rod, on joystick, by screw thread fit, a handle assembly is installed, the bottom of described handle assembly and the top of described step offset.
Limit the degree of depth of handle assembly screw-in joystick by step, can limit the rotating cycle of handle assembly, thereby the anglec of rotation of restriction handle assembly, make the gear of " king " font on handle show and can align, workman is in the time of operation like this, just can not destroy because actuating force is excessive screw thread on handle inside and joystick, ensure the durability of installation quality and gearshift.
Further, the present invention proposes the structure of above-mentioned step, for example: the step of described joystick is that the joystick body of rod processes, the external diameter of described step is greater than the diameter of the joystick body of rod of step below, on the joystick body of rod of step top, is processed with the screw thread that diameter is less than outer diameter of step.When mounted, in the time that the bottom of handle assembly and step end face offset, step will stop handle assembly to continue to move downward, and represents that handle has been in place.
Pad is preferably also installed on above-mentioned step, and the internal diameter of described pad is less than the external diameter of described step.Because only processing step on the joystick body of rod, can make the diameter of the joystick body of rod of step and its below be more or less the same (both diameters have big difference and can increase difficulty of processing), easily cause the DeGrain of step, utilize pad can expand the external diameter of step, ensure the position that step can limit handle assembly, but also the pad that can utilize different-thickness is adjusted the degree of depth of handle assembly screw-in joystick, meets the requirement of the gearshift of different size.
Further, the present invention proposes the better step of another kind of structure, its structure is as follows: the step of described joystick is the pad being installed on the joystick body of rod, the internal diameter of described pad is less than the diameter of the joystick body of rod of pad below, on the joystick body of rod of pad top, is processed with the screw thread that diameter is greater than pad internal diameter and is less than pad external diameter.Utilize screw thread and step pad can be fixed on the joystick body of rod, prevent that pad from dropping in the process of installing or transport.
The manufacture method of above-mentioned gearshift comprises the steps:
A: will process a step on the joystick body of rod, and pad is inserted in to the joystick body of rod and is supported on step, the internal diameter of described pad is less than the diameter of the joystick body of rod of pad below;
B: will process the screw thread that diameter is greater than pad internal diameter on the joystick body of rod of pad top;
C: handle assembly is installed on the joystick body of rod, and the bottom of handle assembly and the end face of pad are offseted;
D: joystick, handle assembly, gear support, shift selection arm are installed on base.
In described A step, by the joystick body of rod utilize lathe vertically car fall the part on body of rod top, the diameter on body of rod top is diminished, thereby it is step-like that the body of rod is formed.
In described B step, flat dies is placed on to joystick top, with the fixing joystick of fixture, rubs required screw thread with flat dies.
Gearshift of the present invention, by step or pad are set on joystick, can make the cooperation of joystick and handle assembly more accurate, improve gear show to positivity.
Brief description of the drawings
Fig. 1 is the structural representation (not comprising handle assembly) of gearshift of the present invention;
Fig. 2 is the joystick of gearshift of the present invention and the fit structure schematic diagram of handle assembly.
Detailed description of the invention
Describe the present invention in detail below in conjunction with specific embodiments and the drawings.
Embodiment 1:
As shown in Figure 1, 2, the gearshift of the present embodiment comprises base 1 and is installed on gear support 2, shift selection arm 3, the joystick 4 on base 1, joystick 4 is connected to control gear with shift selection arm 3, a pad 5 is installed on joystick 4, the internal diameter of pad 5 is less than the diameter of joystick 4 bodies of rod of pad below, is processed with the screw thread that diameter is greater than pad internal diameter and is less than pad external diameter on the joystick body of rod of pad 5 tops; On joystick 4, by screw thread fit, a handle assembly 6 is installed, the end face of the bottom of handle assembly 6 and pad 5 offsets.
The manufacture method of above-mentioned gearshift comprises the steps:
A: by joystick 4 bodies of rod utilize lathe vertically car fall the part on body of rod top, the diameter on body of rod top is diminished, thereby it is step-like that the body of rod is formed, and pad 5 is inserted in to joystick 4 bodies of rod and is supported on step, the internal diameter of described pad 5 is less than the diameter of joystick 4 bodies of rod of pad below;
B: flat dies is placed on to joystick 4 tops, with the fixing joystick 4 of fixture, rubs the screw thread that diameter is greater than pad 5 internal diameters with flat dies on joystick 4 bodies of rod;
C: handle assembly 6 is installed on joystick 4 bodies of rod, and the bottom of handle assembly 4 and the end face of pad 5 are offseted;
D: joystick 4, handle assembly 6, gear support 2, shift selection arm 3 are installed on base 1.
Specifically, as shown in Figure 2, look for a pad 5, its internal diameter B is 11mm, and external diameter is 21mm.The axial car of upper end edge of the joystick 4 that is first 12mm by diameter D falls a part, and making joystick 4 form base diameter is 12mm, and then the step that upper diameter is 11mm is inserted in pad 5 joystick 4 bodies of rod and is supported on step; Flat dies is placed on to joystick 4 tops, with the fixing joystick 4 of fixture, with the flat dies screw thread that diameter F is 12mm on joystick 4 bodies of rod.Because the internal diameter of pad 5 is 11mm, be less than the diameter of thread 12mm of joystick 4 upper ends, therefore pad can not be extracted from joystick upper end; In addition, the internal diameter of pad 5 is less than the diameter D (D is 12mm) of its below joystick, and therefore pad 5 can not be slipped to joystick 4 lower ends; Pad 5 is just fixed on the step of joystick 4 like this.
As can be seen from Figure 2, after the screw thread of handle assembly 6 and joystick 4 coordinates completely, due on the pad 5 on handle assembly 6 bottom end faces and joystick fitted, handle assembly 6 cannot continue to be rotated down in rational operating effort again, and now " king " word gear of handle assembly 6 demonstration has aligned; Even without aligning, also only need to finely tune, like this from engineering size ensured handle gear demonstration to positivity.
By Hypermesh software, the intensity of joystick is analyzed, after handle assembly 6 and joystick 4 assemble, from the downward 20mm of handle vertex, apply the moment (checking the standard of handle and joystick Joint strenght in enterprise's mark) of 4000Nmm along joystick 4 axis, and joystick 4 screw thread ends are applied to full constraint; Its stress value is significantly less than the stress value of conventional joystick, and the intensity ratio conventional joystick intensity of joystick of the present invention is higher.So the present invention not only makes joystick effective location, simultaneously also improve the intensity of the part that joystick coordinates with handle.
Claims (3)
1. the manufacture method of a gearshift, this gearshift comprises base and is installed on gear support, shift selection arm, the joystick on base, described joystick is connected to control gear with shift selection arm, it is characterized in that described joystick is provided with a step that protrudes from the joystick body of rod, on joystick, by screw thread fit, a handle assembly is installed, the bottom of described handle assembly and the top of described step offset; The step of described joystick is the pad being installed on the joystick body of rod, and the internal diameter of described pad is less than the diameter of the joystick body of rod of pad below, on the joystick body of rod of pad top, is processed with the screw thread that diameter is greater than pad internal diameter and is less than pad external diameter; The method for making of above-mentioned gearshift comprises the steps:
A: will process a step on the joystick body of rod, and pad is inserted in to the joystick body of rod and is supported on step, the internal diameter of described pad is less than the diameter of the joystick body of rod of pad below;
B: will process the screw thread that diameter is greater than pad internal diameter on the joystick body of rod of pad top;
C: handle assembly is installed on the joystick body of rod, and the bottom of handle assembly and the end face of pad are offseted;
D: joystick, handle assembly, gear support, shift selection arm are installed on base.
2. the manufacture method of gearshift according to claim 1, is characterized in that in described A step, by the joystick body of rod utilize lathe vertically car fall the part on body of rod top, the diameter on body of rod top is diminished, thereby it is step-like that the body of rod is formed.
3. the manufacture method of gearshift according to claim 1, is characterized in that in described B step, and flat dies is placed on to joystick top, with the fixing joystick of fixture, rubs required screw thread with flat dies.
Priority Applications (1)
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CN201010576291.0A CN102069708B (en) | 2010-12-02 | 2010-12-02 | Gear shifting mechanism and manufacturing method thereof |
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CN201010576291.0A CN102069708B (en) | 2010-12-02 | 2010-12-02 | Gear shifting mechanism and manufacturing method thereof |
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CN102069708A CN102069708A (en) | 2011-05-25 |
CN102069708B true CN102069708B (en) | 2014-06-11 |
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CN201010576291.0A Active CN102069708B (en) | 2010-12-02 | 2010-12-02 | Gear shifting mechanism and manufacturing method thereof |
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Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102628513B (en) * | 2012-04-20 | 2015-04-22 | 上汽通用五菱汽车股份有限公司 | Automobile gear signal generation device and automobile therewith |
CN108953583B (en) * | 2017-05-18 | 2024-04-05 | 明阳科技(苏州)股份有限公司 | Control lever and manufacturing method thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000203296A (en) * | 1999-01-14 | 2000-07-25 | Suzuki Motor Corp | Structure of shift knob |
CN2416620Y (en) * | 2000-01-05 | 2001-01-24 | 王爱星 | Convenient and reliable electric connector socket |
CN201856641U (en) * | 2010-11-04 | 2011-06-08 | 奇瑞汽车股份有限公司 | Connecting structure for shift lever and handle |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS605518U (en) * | 1983-06-20 | 1985-01-16 | セイレイ工業株式会社 | Shift knob shape |
CN201433990Y (en) * | 2009-07-21 | 2010-03-31 | 任旭辉 | Limit bolt |
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2010
- 2010-12-02 CN CN201010576291.0A patent/CN102069708B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2000203296A (en) * | 1999-01-14 | 2000-07-25 | Suzuki Motor Corp | Structure of shift knob |
CN2416620Y (en) * | 2000-01-05 | 2001-01-24 | 王爱星 | Convenient and reliable electric connector socket |
CN201856641U (en) * | 2010-11-04 | 2011-06-08 | 奇瑞汽车股份有限公司 | Connecting structure for shift lever and handle |
Non-Patent Citations (1)
Title |
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JP昭60-5518U 1985.01.16 |
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