CN102069185B - Automatic die flattening method and tool for metallurgical melt - Google Patents
Automatic die flattening method and tool for metallurgical melt Download PDFInfo
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- CN102069185B CN102069185B CN 201110029581 CN201110029581A CN102069185B CN 102069185 B CN102069185 B CN 102069185B CN 201110029581 CN201110029581 CN 201110029581 CN 201110029581 A CN201110029581 A CN 201110029581A CN 102069185 B CN102069185 B CN 102069185B
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Abstract
The invention provides an automatic die flattening method and tool for metallurgical melt. The tool comprises a support connecting part and a die flattening part, wherein the die flattening part is arranged on the support connecting part; the support connecting part is arranged on a mechanical arm of metallurgical melt production equipment; the die flattening part and a power system of the metallurgical melt production equipment are connected; and the mechanical arm is controlled by a control system of the metallurgical melt production equipment to drive the die flattening part to be in a working position, a pool fire extinguishing position, a waste board reclaiming position and a new board grabbing position respectively. The tool has simple structure, is convenient to use and maintain, does not require frequent cleaning, is convenient to change components and parts, and can realize automatic die flattening of high-temperature melt casting instead of manpower, thus meeting the requirement for automatic production of casting, improving the automation level and improving the working efficiency.
Description
Technical field
The present invention relates to a kind of high temperature solution that is applied to metallurgy industry automatic flat-die instrument of casting, automatic flat-die method of particularly a kind of metallurgical solution and instrument thereof.
Background technology
The high-temperature metal liquation has various material in metallurgy industry; When some high-temperature metal liquation 21 is poured in the casting die 20 (referring to Fig. 1); Separate out the situation of impurity because the releasing agent in the casting die contains also to exist in moisture and impurity and the liquation, the molten surface after the casting can produce bubble and impurity very soon.In the casting production process,, take manual work to hold long plank usually artificial flat-die is cleared up, promptly taked to the bubble and the impurity of molten surface in order to guarantee the surfacing of cast cooling forming; Because flat-die position melt temperature is up to 1000 deg.c and follow pernicious gas and the discharging of dust, workman's working environment very severe, along with the raising of casting output, working strength is also very big, and work can cause personal injury under this environment.
Summary of the invention
Technical problem to be solved by this invention provides a kind of automatic flat-die method of metallurgical solution and instrument thereof of the high temperature solution casting that is applied to metallurgy industry, is used to realize the high-temperature metal liquation is cast to the automatic flat-die work behind the mould.
To achieve these goals; The invention provides the automatic flat-die instrument of a kind of metallurgical solution; Wherein, Comprise support and connection parts and flat-die parts, said flat-die parts are installed on the said support and connection parts, and said support and connection parts are installed on the mechanical arm of metallurgical solution production equipment; Said flat-die parts are connected with the dynamical system of said metallurgy solution production equipment, and the control system of said metallurgy solution production equipment controls said mechanical arm and drives that said flat-die parts lay respectively at operating position, pond fire extinguishing position, useless plate reclaims position and new plate crawl position.
The automatic flat-die instrument of above-mentioned metallurgical solution, wherein, said support and connection parts comprise connector and support member; Said connector comprises installing plate; End at said installing plate is provided with flange face, and said flange face is used for being connected with said mechanical arm, and said support member comprises instrument leading rod, leading cover and balancing spring; Said leading cover is installed in the other end downside of said installing plate; Said instrument leading rod is installed in the said leading cover, and said balancing spring is installed in the other end upside of said installing plate and is sleeved on the said instrument leading rod, said instrument leading rod, said leading cover and the coaxial setting of said balancing spring.
The automatic flat-die instrument of above-mentioned metallurgical solution, wherein, said support and connection parts also comprise spacing column, and said spacing column is used to adjust the dynamic balance position of said balancing spring, and said spacing column is installed on the said installing plate.
The automatic flat-die instrument of above-mentioned metallurgical solution; Wherein, Said flat-die parts comprise guiding parts, hold assembly, driver part and flat-die plank; Said guiding parts is connected with said hold assembly and said driver part respectively, and said driver part is connected with said dynamical system, and said hold assembly is used for clamping or decontrols said flat-die plank.
The automatic flat-die instrument of above-mentioned metallurgical solution; Wherein, Said guiding parts comprises the jaw pull bar and is used to limit the directed draw-bar guide sleeve that moves of said jaw pull bar; Said jaw pull bar is slidingly connected in the said draw-bar guide sleeve, and the top of said jaw pull bar is connected with said driver part, and the end of said jaw pull bar is connected with said hold assembly.
The automatic flat-die instrument of above-mentioned metallurgical solution; Wherein, said guiding parts also comprises guide plate, and said guide plate is fixed on the said installing plate; Said guide plate is provided with and the adaptive guide hole of said jaw pull bar, and said jaw pull bar is movably connected in the said guide hole.
The automatic flat-die instrument of above-mentioned metallurgical solution; Wherein, Said hold assembly comprises jaw and jaw installing plate; Said jaw installing plate is connected with the end of said instrument leading rod, and said jaw is connected with said jaw installing plate and said jaw pull bar respectively, and said jaw has a clamped position and a deployed position respectively.
The automatic flat-die instrument of above-mentioned metallurgical solution; Wherein, said jaw is provided with groove with the end that said jaw pull bar is connected, and said jaw is connected through the end of rotating shaft with said jaw pull bar; Said rotating shaft can be slided along said groove, drives said jaw and clamps or open.
The automatic flat-die instrument of above-mentioned metallurgical solution; Wherein, Said driver part comprises push-and-pull cylinder and cylinder mount pad, and said cylinder mount pad is connected the top of said instrument leading rod, and said push-and-pull cylinder is installed on the said cylinder mount pad; Said push-and-pull cylinder is connected with the air valve of said jaw pull bar and said dynamical system respectively, and said air valve is connected with said control system.
The automatic flat-die instrument of above-mentioned metallurgical solution; Wherein, Said draw-bar guide sleeve comprises guide pin bushing under pull bar upper guide bush and the pull bar, and said pull bar upper guide bush is fixed on the said cylinder mount pad, and guide pin bushing is fixed on said instrument leading rod lower end under the said pull bar; Be respectively arranged with and the adaptive pilot hole of said jaw pull bar the coaxial setting of pilot hole of guide pin bushing under the pilot hole of said pull bar upper guide bush and the said pull bar under said pull bar upper guide bush and the said pull bar on the guide pin bushing.
In order to realize above-mentioned purpose better, the present invention also provides a kind of metallurgical solution automatic flat-die method, wherein, comprises the steps:
A, assembling flat-die instrument step, said flat-die instrument is the automatic flat-die instrument of the described metallurgical solution of aforesaid right requirement;
B, flat-die plank grasp step, and said control system control machine tool arm drives said flat-die instrument and moves to the placement location of said flat-die plank and grasp said flat-die plank;
C, automatic flat-die step, said mechanical arm drive said flat-die plank and move on the casting liquid level and said flat-die plank is moved horizontally, and scrape bubble and impurity on the said casting liquid level.
The automatic flat-die method of above-mentioned metallurgical solution wherein, also comprises steps d: flat-die plank cooling step.
The automatic flat-die method of above-mentioned metallurgical solution wherein, also comprises step e: useless plate recycling step.
Technique effect of the present invention is: the present invention is simple in structure, operation and maintenance is convenient, does not need frequently instrument to be cleared up, and part replacement is convenient.Flat-die plank on the instrument can be changed automatically, is adapted at using in the casting production line.This instrument and mechanical arm and the control system integration thereof can effectively be carried out automatic flat-die to the casting liquation, can substitute the artificial automatic flat-die of realizing the high temperature solution casting, satisfy the demand of casting automated production, promote automatization level, increase work efficiency.
Describe the present invention below in conjunction with accompanying drawing and specific embodiment, but not as to qualification of the present invention.
Description of drawings
Fig. 1 is a prior art pyrosol casting die sketch map;
Fig. 2 is the automatic flat-die instrument of a metallurgical solution of the present invention three-dimensional structure diagram;
Fig. 3 is the automatic flat-die tool work of a metallurgical solution of the present invention view;
Fig. 4 is the automatic flat-die instrument of a metallurgical solution of the present invention cutaway view;
Fig. 5 is the automatic flat-die instrument of the metallurgical solution of the present invention position view of putting out a fire in the pond;
Fig. 6 is that the automatic flat-die instrument of metallurgical solution of the present invention reclaims position view at useless plate;
Fig. 7 sketch map that is the automatic flat-die instrument of metallurgical solution of the present invention in new plate crawl position;
Fig. 8 is the automatic flat-die method flow diagram of metallurgical solution of the present invention.
Wherein, Reference numeral
1 support and connection parts, 11 connectors
111 installing plate K1 flange faces
12 support members, 121 tool leading rods
123 balancing springs, 124 spacing columns
K2 column upper surface 125 locking nuts
126 locking nuts and packing ring 2 flat-die parts
21 guiding parts, 211 jaw pull bars
Guide pin bushing under 212 pull bar upper guide bush, 213 pull bars
214 guide plate K4 guide holes
22 hold assemblies, 221 jaws
223 rotating shafts, 224 rotating shafts
23 driver parts, 231 push-and-pull cylinders
232 cylinder mount pads, 24 flat-die planks
3 thermal insulation protective covers, 4 casting dies
5 high temperature metal solutions, 6 tanks
7 plank collection boxes, 8 plank storage bins
M1 mechanical arm a～e step
The specific embodiment
Below in conjunction with accompanying drawing structural principle of the present invention and operation principle are done concrete description:
Referring to Fig. 2, Fig. 3 and Fig. 4, Fig. 2 is the automatic flat-die instrument of a metallurgical solution of the present invention three-dimensional structure diagram, and Fig. 3 is the automatic flat-die tool work of a metallurgical solution of the present invention view, and Fig. 4 is the automatic flat-die instrument of a metallurgical solution of the present invention cutaway view.The automatic flat-die instrument of metallurgical solution of the present invention; The high temperature solution that the is applied to metallurgy industry automatic flat-die instrument of casting; Comprise support and connection parts 1 and flat-die parts 2; Said flat-die parts 2 are installed on the said support and connection parts 1, and said support and connection parts 1 are installed on the mechanical arm M1 of metallurgical solution production equipment, and said flat-die parts 2 are connected with the dynamical system of said metallurgy solution production equipment; Said mechanical arm M1 is connected with the control system of said metallurgy solution production equipment, and said control system controls said mechanical arm M1 and drives said flat-die parts 2 and lay respectively at operating position, fire extinguishing position, pond, useless plate and reclaim position and new plate crawl position.In the present embodiment, said support and connection parts 1 comprise connector 11 and support member 12, and said connector 11 comprises installing plate 111, are provided with flange face K1 at an end of said installing plate 111, and said flange face K1 is used for being connected with said mechanical arm M1.Installing plate 111 is formed other parts of instrument and is assembled as benchmark with this part as the basic part of entire tool assembling.
Said support member 12 comprises instrument leading rod 121, leading cover 122 and balancing spring 123; Said leading cover 122 is installed in the other end downside of said installing plate 111; Said instrument leading rod 121 is installed in the said leading cover 122; Said balancing spring 123 is installed in the other end upside of said installing plate 111 and is sleeved on the said instrument leading rod 121, said instrument leading rod 121, said leading cover 122 and the 123 coaxial settings of said balancing spring.The top that balancing spring 123 is installed in installing plate 111 to be carrying out balance to the gross weight of support member 12 and flat-die parts 2, with the deadweight of offsetting them influence to flat-die.Instrument leading rod 121 can be free to slide along leading cover 122; Leading cover 122 is fixed on the installing plate 111; The endoporus of leading cover 122 and the external diameter of instrument leading rod 121 are matched in clearance, and it is smooth and easy to guarantee that instrument leading rod 121 slides, and gap value can be controlled between 0.2～0.4 millimeter.The upper end fixed installation cylinder mount pad 232 of instrument leading rod 121 is locked through the locking nut 126 of axle head, guarantees to be connected firmly.Balancing spring 123 will calculate the elastic force scope according to instrument overall structure and weight, makes totally dead-weight balanced that its elastic force can be with part, and the upper and lower end face equating assurance of balancing spring 123 fully contacts with correlated parts, stressed even.
Said support and connection parts 1 also comprise spacing column 124, and said spacing column 124 is used to adjust the dynamic balance position of said balancing spring 123, and said spacing column 124 is installed on the said installing plate 111.Spacing column 124 integral body are screw-rod structure, and in the present embodiment, preferred two are installed on the installing plate 111 through the screw connection.Rotary spacing column 124 can be adjusted the height of column upper surface K2 apart from installing plate 111 upper surfaces, and upper surface K2 finally contacts with the lower surface of cylinder mount pad 232, plays position-limiting action, thereby can accomplish the dynamic balance position of balancing spring 123 is adjusted.Can be after the adjustment through locking nut 125 with spacing column 124 locking positionings.Totally two on spacing column 124, leading relatively cover 122 symmetries are installed, and spacing column 124 is according to the equilbrium position adjustment height of balancing spring 123, promptly balances the balance height from the part of gravity peace mould plank 24 balancing spring 123 during from gravity of correlated parts; The height adjustment of two spacing columns 124 is consistent, and with locking nut 125 with its locking.
In the present embodiment; Said flat-die parts 2 comprise guiding parts 21, hold assembly 22, driver part 23 and flat-die plank 24; Said guiding parts 21 is connected with said hold assembly 22 and said driver part 23 respectively; Said driver part 23 is connected with said dynamical system, and said hold assembly 22 is used for clamping or decontrols said flat-die plank 24.Flat-die plank 24 is by jaw 221 clampings, and its lower surface contacts with the liquation upper surface and carries out flat-die through translation.Flat-die plank 24 is unclamped it by part scaling loss rear clip-claw 221 and grasps new flat-die plank.
Wherein, Said guiding parts 21 comprises jaw pull bar 211 and is used to limit the said jaw pull bar 211 directed draw-bar guide sleeves that move; Said jaw pull bar 211 is slidingly connected in the said draw-bar guide sleeve; The top of said jaw pull bar 211 is connected with said driver part 23, and the end of said jaw pull bar 211 is connected with said hold assembly 22.In order to realize guide function better; Said guiding parts 21 also can comprise guide plate 214; Said guide plate 214 is fixed on the said installing plate 111, and said guide plate 214 is provided with the guide hole K4 adaptive with said jaw pull bar 211, and said jaw pull bar 211 is movably connected in the said guide hole K4.In the present embodiment; Said draw-bar guide sleeve comprises guide pin bushing 213 under pull bar upper guide bush 212 and the pull bar; Said pull bar upper guide bush 212 is fixed on the said cylinder mount pad 232; Guide pin bushing 213 is fixed on said instrument leading rod 121 lower ends under the said pull bar, is respectively arranged with and the adaptive pilot hole of said jaw 221 pull bars 211 the coaxial setting of pilot hole of guide pin bushing 213 under the pilot hole of said pull bar upper guide bush 212 and the said pull bar under said pull bar upper guide bush 212 and the said pull bar on the guide pin bushing 213.Pull bar upper guide bush 212 is fixed on the cylinder mount pad 232, with jaw pull bar 211 be matched in clearance, jaw pull bar 211 is freely slided up and down along it.Guide pin bushing 213 is fixed on instrument leading rod 121 lower ends near jaw installing plate 222 positions under the pull bar, under the pull bar guide pin bushing 213 and pull bar upper guide bush 212 over against, jaw pull bar 9 passes two guide pin bushings.Be fixed with guide plate 214 on the installing plate 111, the guide hole K4 on it can make jaw pull bar 9 move up and down along it, and it mainly acts on and can guarantee that overall structure can axially rotation not take place along instrument leading rod 121, play directed effect of moving.Guide hole K4 under pull bar upper guide bush 212, the pull bar on guide pin bushing 213 and the guide plate 214 aligns, and jaw pull bar 211 can smooth and easyly pass, and does not receive other external force.
Said hold assembly 22 comprises jaw 221 and jaw installing plate 222; Said jaw installing plate 222 is connected with the end of said instrument leading rod 121; Said jaw 221 is connected with said jaw installing plate 222 and said jaw pull bar 211 respectively, and said jaw 221 has a clamped position and a deployed position respectively.Jaw installing plate 222 is fixedly connected with the flange of leading rod 12 lower surfaces, and a pair of jaw 221 is equipped with on its top, and they connect through rotating shaft 223, and jaw 221 can rotate along rotating shaft 223.Jaw installing plate 222 is fixed on the flange place of leading rod 12 lower surfaces, and its position is adjusted parallel with cylinder mount pad 232, guarantees that jaw 221 is connected with jaw pull bar 211 to put in place.The cooperation of jaw 221 and rotating shaft 223 is a matched in clearance, and gap value is controlled between 0.1～0.15 millimeter, and jaw 221 can freely be rotated.Said jaw 221 is provided with groove K5 with the end that said jaw pull bar 211 is connected, and said jaw 221 is connected through the end of rotating shaft with said jaw pull bar 211, and said rotating shaft can be slided along said groove K5, drives said jaw 221 and clamps or open.Jaw pull bar 211 lower ends are connected through rotating shaft 224 with jaw 221; Jaw pull bar 211 is during by push-and-pull up and down, and rotating shaft 224 can be slided along the groove K5 on the jaw 221, clamps and opens thereby drive jaw 221; Jaw 221 clamps when upwards drawing, and jaw 221 opens when pushing away downwards.The junction of jaw pull bar 211 and jaw 221, rotating shaft 224 is a matched in clearance with cooperating of groove K5 on the jaw 221, gap value is controlled between 0.1～0.2 millimeter, guarantees that rotating shaft 224 is along groove K5 slip freely.
Said driver part 23 comprises push-and-pull cylinder 231 and cylinder mount pad 232; Said cylinder mount pad 232 is connected the top of said instrument leading rod 121; Said push-and-pull cylinder 231 is installed on the said cylinder mount pad 232; Said push-and-pull cylinder 231 is connected with the air valve of said jaw 221 pull bars 211 and said dynamical system respectively, and said air valve is connected with said control system.The cylinder rod of push-and-pull cylinder 231 is connected with the upper end of jaw pull bar 211; Cylinder is a standardized product; Tracheae on the cylinder is connected with the air valve of the dynamical system of metallurgy solution production equipment, and air valve moves through automatic control, realizes the release of cylinder rod and retracts; Thereby drive the push-and-pull of jaw pull bar 211, realize the automatic clamping of jaw 221 and open.In the present embodiment; Cylinder mount pad 232 assembles through the axis hole tight fit with the multidiameter K3 of instrument leading rod 121 upper ends; The gap value of axis hole is less than 0.1 millimeter, and the middle flat key that adds avoids cylinder mount pad 232 along leading rod 12 axially rotation to take place, and locks with locking nut 126; Be fixed with the standard cylinder on the cylinder mount pad 232, cylinder bore is selected according to the weight of plank, enough makes jaw 221 pick up flat-die plank 24 and operate as normal to guarantee its pulling force.
In the present embodiment; The automatic flat-die instrument of this metallurgical solution also is provided with thermal insulation protective cover 3, and this thermal insulation protective cover 3 is installed in the periphery of support and connection parts 1 and flat-die parts 2, only exposes the lower end working portion; So that the integral body of the automatic flat-die instrument of this metallurgy solution is carried out closed protection; Thermal insulation protective cover 3 inside can be blown clean cold air continuously and formed positive air pressure, and promptly inside is blown pure air air pressure and is a bit larger tham external atmosphere pressure, makes the inner higher-pressure region that forms; Itself and outside environment are separated, and overall function is its inner part and extraneous adverse circumstances to be separated play effects such as thermal insulation, dustproof, anti-pernicious gas corrosion.Thermal insulation protective cover 3 surfaces externally and internallies can spray insulating moulding coating, improve effect of heat insulation.
Referring to Fig. 8, Fig. 8 is the automatic flat-die method flow diagram of metallurgical solution of the present invention.The automatic flat-die method of metallurgical solution of the present invention is characterized in that, comprises the steps:
A, assembling flat-die instrument step are assembled to the flat-die instrument on the metallurgy solution production equipment, and said flat-die instrument is the above-mentioned automatic flat-die instrument of metallurgical solution;
B, flat-die plank grasp step, and said control system control machine tool arm drives said flat-die instrument and moves to the placement location of said flat-die plank and grasp said flat-die plank;
C, automatic flat-die step, said mechanical arm drive said flat-die plank and move on the casting liquid level and said flat-die plank is moved horizontally, and scrape bubble and impurity on the said casting liquid level.
Also comprise steps d: flat-die plank cooling step.
Also comprise step e: useless plate recycling step.
Wherein, step a concrete steps are following:
1) integral body of accomplishing the automatic flat-die instrument of said metallurgical solution is assembled;
2) the above-mentioned automatic flat-die instrument of metallurgical solution is fixed on the mechanical arm M1 through flange face K1;
3) control and the mechanical arm M1 automatic control system of the above-mentioned automatic flat-die instrument of metallurgical solution are integrated, thereby the automatic flat-die instrument of above-mentioned metallurgical solution can be through control work automatically.
In this process, the jaw 221 of the automatic flat-die instrument of described metallurgical solution is in releasing orientation, owing to lack the deadweight of plank, balancing spring 123 is in the elongation state at work initial stage, and spring balancing has fallen other part except that flat-die plank 24.
Step b can specifically comprise the steps:
1) the automatic flat-die instrument of control system control machine tool arm M1 band metallurgical solution moves to the placement location (referring to Fig. 7) of flat-die plank 24;
2) control system makes the air valve action drive the cylinder rod action in the push-and-pull cylinder 231; Make promptly flat-die plank 24 of jaw pull bar 211 pulling jaws 221; This moment is because of having increased the weight of plank; Balancing spring 123 has been in punctured position, and promptly end face K1 finally contacts with the lower surface of cylinder mount pad 232.Spring has balanced the part deadweight of flat-die plank 24 again, and plank integral body is lightened, and plank during flat-die, can swim in liquid surface on liquation like this, accomplishes effective flat-die.
Step c can specifically comprise the steps:
1) mechanical arm M1 drives the automatic flat-die instrument of metallurgical solution and moves to the casting die top, makes flat-die plank 24 relative with the casting liquid level;
2) mechanical arm M1 vertically moves down certain position then, and plank can be floated to till the liquid level, and just plank receives buoyancy of liquid effect meeting and moves up and down along instrument leading rod 121 and do fine position, finally floats on the liquid level;
3) the automatic flat-die instrument of mechanical arm M1 drive metallurgical solution moves horizontally plank, and the bubble on the liquid level is calibrated, and impurity is scraped, and finally accomplishes flat-die work.
Steps d can specifically comprise the steps:
1) control system preestablishes flat-die work duration;
2) after duration was set in arrival, the flat-die plank 24 entering ponds that mechanical arm M1 drives the automatic flat-die instrument of metallurgical solution made flat-die plank 24 fire extinguishing coolings (referring to Fig. 5).
Step e can specifically comprise the steps:
1) control system preestablishes flat-die work number of times;
2) behind the arrival setting work number of times, mechanical arm M1 drives the automatic flat-die instrument of metallurgical solution and moves on to useless plate recovery position (referring to Fig. 6);
3) control system makes the air valve action drive the cylinder rod action in the push-and-pull cylinder 231, makes jaw pull bar 211 promote jaw 221 and decontrols flat-die plank 24, and the plate that will give up is thrown away;
4) mechanical arm M1 drives the placement location that the automatic flat-die instrument of metallurgical solution moves to flat-die plank 24 and grasps flat-die plank (referring to Fig. 7) more then, repeats above-mentioned automatic flat-die step b～e.
Kit can be selected corrosion-resistant metal materials such as stainless steel, has both guaranteed the rigidity of instrument, and the instrument that can prevent again influences the generation corrosion because of environment.
Operation principle of the present invention is following:
At first this flat-die instrument is installed in mechanical arm M1 through flange face K1 and goes up the automatic flat-die use of confession, the control of instrument and the mechanical arm M1 control system integration; Through automatic control, instrument at first grasps flat-die plank 24, and the balancing spring 123 on the instrument balances the deadweight of the corresponding parts of instrument and the part deadweight of flat-die plank 24; Flat-die plank 24 can be floated on the liquid level when touching the casting liquation, thereby can clear up the bubble and the impurity of molten surface, when the liquid level in watering mold has difference in height; The flat-die instrument is because the effect of balancing spring 123 produces the amount of fluctuating automatically; Flat-die plank 24 is floated on the liquid level all the time, and when mechanical arm M1 drive instrument moved horizontally, plank can play the effect of scraped finish along the liquid level translation; Eliminate liquid level bubble and impurity, so the effective flat-die of instrument; Plank can fired by liquation when the instrument flat-die, and through the control of work duration, mechanical arm M1 puts it into fire extinguishing and cooling in the water, and then proceeds flat-die work; The back several times plank of instrument flat-die is by the part scaling loss; Through the control of work number of times; Mechanical arm M1 moves on to the waste material position with instrument, and instrument is thrown away the waste wood plate automatically, and mechanical arm M1 moves on to the new wood Board position with instrument again; Instrument grasps new plank automatically and repeats top flat-die work, and whole flat-die process is accomplished automatically.
Certainly; The present invention also can have other various embodiments; Under the situation that does not deviate from spirit of the present invention and essence thereof; Those of ordinary skill in the art work as can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.
Claims (15)
1. automatic flat-die instrument of metallurgical solution; It is characterized in that; Comprise support and connection parts and flat-die parts; Said flat-die parts are installed on the said support and connection parts, and said support and connection parts are installed on the mechanical arm of metallurgical solution production equipment, and said flat-die parts are connected with the dynamical system of said metallurgy solution production equipment; Said mechanical arm is connected with the control system of said metallurgy solution production equipment, and said control system controls said mechanical arm and drives said flat-die parts and lay respectively at operating position, fire extinguishing position, pond, useless plate and reclaim position and new plate crawl position.
2. the automatic flat-die instrument of metallurgical solution as claimed in claim 1 is characterized in that said support and connection parts comprise connector and support member; Said connector comprises installing plate; End at said installing plate is provided with flange face, and said flange face is used for being connected with said mechanical arm, and said support member comprises instrument leading rod, leading cover and balancing spring; Said leading cover is installed in the other end downside of said installing plate; Said instrument leading rod is installed in the said leading cover, and said balancing spring is installed in the other end upside of said installing plate and is sleeved on the said instrument leading rod, said instrument leading rod, said leading cover and the coaxial setting of said balancing spring.
3. the automatic flat-die instrument of metallurgical solution as claimed in claim 2 is characterized in that said support and connection parts also comprise spacing column, and said spacing column is used to adjust the dynamic balance position of said balancing spring, and said spacing column is installed on the said installing plate.
4. the automatic flat-die instrument of metallurgical solution as claimed in claim 1; It is characterized in that; Said flat-die parts comprise guiding parts, hold assembly, driver part and flat-die plank; Said guiding parts is connected with said hold assembly and said driver part respectively, and said driver part is connected with said dynamical system, and said hold assembly is used for clamping or decontrols said flat-die plank.
5. like claim 2 or the automatic flat-die instrument of 3 described metallurgical solutions; It is characterized in that; Said flat-die parts comprise guiding parts, hold assembly, driver part and flat-die plank; Said guiding parts is connected with said hold assembly and said driver part respectively, and said driver part is connected with said dynamical system, and said hold assembly is used for clamping or decontrols said flat-die plank.
6. the automatic flat-die instrument of metallurgical solution as claimed in claim 4; It is characterized in that; Said guiding parts comprises the jaw pull bar and is used to limit the directed draw-bar guide sleeve that moves of said jaw pull bar; Said jaw pull bar is slidingly connected in the said draw-bar guide sleeve, and the top of said jaw pull bar is connected with said driver part, and the end of said jaw pull bar is connected with said hold assembly.
7. the automatic flat-die instrument of metallurgical solution as claimed in claim 5; It is characterized in that; Said guiding parts comprises the jaw pull bar and is used to limit the directed draw-bar guide sleeve that moves of said jaw pull bar; Said jaw pull bar is slidingly connected in the said draw-bar guide sleeve, and the top of said jaw pull bar is connected with said driver part, and the end of said jaw pull bar is connected with said hold assembly.
8. the automatic flat-die instrument of metallurgical solution as claimed in claim 7; It is characterized in that; Said guiding parts also comprises guide plate; Said guide plate is fixed on the said installing plate, and said guide plate is provided with and the adaptive guide hole of said jaw pull bar, and said jaw pull bar activity cross-under is in said guide hole.
9. the automatic flat-die instrument of metallurgical solution as claimed in claim 7; It is characterized in that; Said hold assembly comprises jaw and jaw installing plate; Said jaw installing plate is connected with the end of said instrument leading rod, and said jaw is connected with said jaw installing plate and said jaw pull bar respectively, and said jaw has a clamped position and a deployed position respectively.
10. the automatic flat-die instrument of metallurgical solution as claimed in claim 9; It is characterized in that; Said jaw is provided with groove with the end that said jaw pull bar is connected; Said jaw is connected through the end of rotating shaft with said jaw pull bar, and said rotating shaft can be slided along said groove, drives said jaw and clamps or open.
11. the automatic flat-die instrument of metallurgical solution as claimed in claim 7; It is characterized in that; Said driver part comprises push-and-pull cylinder and cylinder mount pad, and said cylinder mount pad is connected the top of said instrument leading rod, and said push-and-pull cylinder is installed on the said cylinder mount pad; Said push-and-pull cylinder is connected with the air valve of said jaw pull bar and said dynamical system respectively, and said air valve is connected with said control system.
12. the automatic flat-die instrument of metallurgical solution as claimed in claim 11; It is characterized in that; Said draw-bar guide sleeve comprises guide pin bushing under pull bar upper guide bush and the pull bar, and said pull bar upper guide bush is fixed on the said cylinder mount pad, and guide pin bushing is fixed on said instrument leading rod lower end under the said pull bar; Be respectively arranged with and the adaptive pilot hole of said jaw pull bar the coaxial setting of pilot hole of guide pin bushing under the pilot hole of said pull bar upper guide bush and the said pull bar under said pull bar upper guide bush and the said pull bar on the guide pin bushing.
13. the automatic flat-die method of metallurgical solution is characterized in that, comprises the steps:
A, assembling flat-die instrument step, said flat-die instrument is the automatic flat-die instruments of aforesaid right requirement 1,2,3,5,6,7,8,9,10,11 or 12 described metallurgical solutions;
B, flat-die plank grasp step, and said control system control machine tool arm drives said flat-die instrument and moves to the placement location of said flat-die plank and grasp said flat-die plank;
C, automatic flat-die step, said mechanical arm drive said flat-die plank and move on the casting liquid level and said flat-die plank is moved horizontally, and scrape bubble and impurity on the said casting liquid level.
14. the automatic flat-die method of metallurgical solution as claimed in claim 13 is characterized in that, also comprises steps d: flat-die plank cooling step.
15. like claim 13 or the automatic flat-die method of 14 described metallurgical solutions, it is characterized in that, also comprise step e: useless plate recycling step.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110029581 CN102069185B (en) | 2011-01-27 | 2011-01-27 | Automatic die flattening method and tool for metallurgical melt |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110029581 CN102069185B (en) | 2011-01-27 | 2011-01-27 | Automatic die flattening method and tool for metallurgical melt |
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| Publication Number | Publication Date |
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| CN102069185A CN102069185A (en) | 2011-05-25 |
| CN102069185B true CN102069185B (en) | 2012-12-19 |
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| CN 201110029581 Expired - Fee Related CN102069185B (en) | 2011-01-27 | 2011-01-27 | Automatic die flattening method and tool for metallurgical melt |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1731429A1 (en) * | 1990-01-22 | 1992-05-07 | Усть-Каменогорский Свинцово-Цинковый Комбинат Им.В.И.Ленина | Device for removal of oxide film from surface of melt |
| CN2430235Y (en) * | 2000-06-21 | 2001-05-16 | 攀枝花钢铁(集团)公司设计院 | Slag blocking device in tank of melt iron tank |
| KR20040003181A (en) * | 2002-07-02 | 2004-01-13 | 주식회사 포스코 | Apparatus for removing slag on the saddle of rocking stand of ladle |
| CN2683286Y (en) * | 2004-02-11 | 2005-03-09 | 盛富春 | Suspension high efficiency slag remover |
| CN101745633A (en) * | 2008-12-09 | 2010-06-23 | 沈阳铝镁设计研究院 | Aluminum liquid submerged slag conveyor and slag conveying method |
-
2011
- 2011-01-27 CN CN 201110029581 patent/CN102069185B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1731429A1 (en) * | 1990-01-22 | 1992-05-07 | Усть-Каменогорский Свинцово-Цинковый Комбинат Им.В.И.Ленина | Device for removal of oxide film from surface of melt |
| CN2430235Y (en) * | 2000-06-21 | 2001-05-16 | 攀枝花钢铁(集团)公司设计院 | Slag blocking device in tank of melt iron tank |
| KR20040003181A (en) * | 2002-07-02 | 2004-01-13 | 주식회사 포스코 | Apparatus for removing slag on the saddle of rocking stand of ladle |
| CN2683286Y (en) * | 2004-02-11 | 2005-03-09 | 盛富春 | Suspension high efficiency slag remover |
| CN101745633A (en) * | 2008-12-09 | 2010-06-23 | 沈阳铝镁设计研究院 | Aluminum liquid submerged slag conveyor and slag conveying method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102069185A (en) | 2011-05-25 |
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