CN102063108B - Enamelled wire quality on-line monitoring system - Google Patents
Enamelled wire quality on-line monitoring system Download PDFInfo
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- CN102063108B CN102063108B CN2010105627497A CN201010562749A CN102063108B CN 102063108 B CN102063108 B CN 102063108B CN 2010105627497 A CN2010105627497 A CN 2010105627497A CN 201010562749 A CN201010562749 A CN 201010562749A CN 102063108 B CN102063108 B CN 102063108B
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- guide wheel
- detection sensor
- detector control
- line
- defect detection
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to an enamelled wire quality on-line monitoring system which comprises a detector control box, a plurality of line detectors and a computer, wherein the detector control box is respectively connected with the computer and the line detectors through lines; each line detector comprises a shell, a surface defect detection sensor and a centering guide wheel, the bottom of the shell is provided with an installing guide rail, the middle of the upper end of the shell is provided with the surface defect detection sensor, two sides of the surface defect detection sensor are provided with the centering guide wheels; and two ends of the shell are respectively provided with a front guide wheel and a rear guide wheel, and a detector control system is arranged inside the shell. The invention has the advantages of improving product quality, reducing defective goods, saving raw materials, and being reasonable in structure and complete in functions as well as visual and convenient for use.
Description
Technical field
The present invention relates to a kind of quality of enamelled wire on-line monitoring system.
Background technology
At home, our Production of Enamel Wires enterprise is detected enameled wire, generally uses the detection method of some off-lines, and checkout facility also rests on the comparatively elementary stage.Such as domestic the enameled wire coat continuity is detected the low-voltage electrolysis liquid method of employing, Japanese salt water law, traditional pinch-roller type high direct voltage film integrity experimental technique etc.Laser tube method that the enameled wire wire diameter is measured etc.Although these methods are widely used at home, all there are some drawbacks and limitation, more be not suitable for the online detection of Production of Enamel Wires process.The mercury that uses such as the low-pressure mercury method is poisonous; Japan's salt water law must make enameled wire pass through certain density solution, and detectability is limited, and traditional high direct voltage film integrity test method, once on American-European and Japanese enamelling machine, used as online detection means, it need to allow enameled wire and the spill with high direct voltage take turns close contact, this can only be could well measure in the slower and uniform situation of the speed of travel of enameled wire, and find that this method produces loss and superseded gradually to paint film easily, it also is not suitable for being applied to the higher situation of Production of Enamel Wires speed simultaneously.
Summary of the invention
The purpose of this invention is to provide a kind of quality of enamelled wire on-line monitoring system, improve the quality of products, reduce waster, save starting material, rational in infrastructure, multiple functional, use intuitive and convenient, overcome the deficiency of above-mentioned aspect in the existing product.
The objective of the invention is to be achieved through the following technical solutions:
A kind of quality of enamelled wire on-line monitoring system, comprise detector control box, line sniffing device and computing machine, described detector control box is respectively by connection computing machine and some line sniffing devices, the line sniffing device comprises housing, surface defect detection sensor and centering guide wheel, housing bottom is provided with mounting guide rail, the housing upper center is provided with the surface defect detection sensor, the both sides of surface defect detection sensor are provided with the centering guide wheel, the two ends of described housing are respectively equipped with front jocket wheel and rear guide wheel, and enclosure interior is provided with the detector control system.
Described detector control system comprises logic controller, signal amplifier and analog to digital converter, described logic controller is connection mode number converter, MUX, digital to analog converter, crystal oscillator, configuration device and two acceleration sensors respectively, logic controller connects computing machine by communication device, computing machine connecting communication card, described MUX is connection mode number converter and signal amplifier respectively, signal amplifier respectively with two acceleration sensors be connected an end of resistance R and be connected, the other end of withstand voltage resistance R connects enameled wire; Described digital to analog converter connects high voltage output module, and high voltage output module connects enameled wire, then ground connection.
Beneficial effect of the present invention is: improves the quality of products, reduces waster, save starting material, and rational in infrastructure, multiple functional, use intuitive and convenient.
Description of drawings
The below is described in further detail the present invention with reference to the accompanying drawings.
Fig. 1 is the one-piece construction synoptic diagram of the described quality of enamelled wire on-line monitoring system of the embodiment of the invention;
Fig. 2 is the vertical view of circuit detector in the described quality of enamelled wire on-line monitoring system of the embodiment of the invention;
Fig. 3 is the structural representation of detector control system in the described quality of enamelled wire on-line monitoring system of the embodiment of the invention.
Among the figure:
1, detector control box; 2, line sniffing device; 3, computing machine; 4, housing; 5, surface defect detection sensor; 6, centering guide wheel; 7, mounting guide rail; 8, front jocket wheel; 9, rear guide wheel; 10, enameled wire; 11, logic controller; 12, signal amplifier; 13, analog to digital converter; 14, MUX; 15, digital to analog converter; 16, crystal oscillator; 17, configuration device; 18, acceleration sensor; 19, communication device; 20, address card; 21, high voltage output module.
Embodiment
As Figure 1-3, the described a kind of quality of enamelled wire on-line monitoring system of the embodiment of the invention, comprise detector control box 1, line sniffing device 2 and computing machine 3, described detector control box 1 is respectively by connection computing machine 3 and some line sniffing devices 2, line sniffing device 2 comprises housing 4, surface defect detection sensor 5 and centering guide wheel 6, enclosure interior is provided with the detector control system, described detector control system comprises logic controller 11, signal amplifier 12 and analog to digital converter 13, described logic controller 11 is connection mode number converter 13 respectively, MUX 14, digital to analog converter 15, crystal oscillator 16, configuration device 17 and two acceleration sensors 18, logic controller 11 connects computing machine 3 by communication device 19, computing machine 3 connecting communication cards 20, described MUX 14 is connection mode number converter 13 and signal amplifier 12 respectively, signal amplifier 12 respectively with two acceleration sensors 18 be connected an end of resistance R and be connected, the other end of withstand voltage resistance R connects enameled wire 10; Described digital to analog converter 15 connects high voltage output module 21, and high voltage output module 21 connects enameled wire 10, then ground connection; Housing 4 bottoms are provided with mounting guide rail 7, housing 4 upper center are provided with surface defect detection sensor 5, the both sides of surface defect detection sensor 5 are provided with centering guide wheel 6, the two ends of described housing 4 are respectively equipped with front jocket wheel 8 and rear guide wheel 9, stablize the turnover circuit detector 2 of non-jitter by these two guide wheels assurance enameled wires 10, enameled wire 10 penetrates front jocket wheel 8 in a horizontal manner, and front jocket wheel 8 plays stable circuit effect; Pass the rear centering guide wheel 6 that enters detector with the inclination angles less than 15 degree from front jocket wheel 8, centering guide wheel 6 is used for enameled wire is fixed on the position that can survey, entry-line detector 2 inner sensing devices, pass in two higfh-tension ceramics intermediate plates internally and enter rear guide wheel 9, finish last winding process from entering the admission machine device after rear guide wheel 9 passes.
Claims (1)
1. quality of enamelled wire on-line monitoring system, comprise detector control box (1), some line sniffing devices (2) and computing machine (3), it is characterized in that: described detector control box (1) is respectively by connection computing machine (3) and some line sniffing devices (2); Line sniffing device (2) comprises housing (4), surface defect detection sensor (5) and centering guide wheel (6), its middle shell (4) bottom is provided with mounting guide rail (7), housing (4) upper center is provided with surface defect detection sensor (5), the both sides of surface defect detection sensor (5) are provided with centering guide wheel (6), the two ends of housing (4) are respectively equipped with front jocket wheel (8) and rear guide wheel (9), housing (4) inside is provided with the detector control system, described detector control system comprises logic controller (11), signal amplifier (12) and analog to digital converter (13), described logic controller (11) is connection mode number converter (13) respectively, MUX (14), digital to analog converter (15), crystal oscillator (16), configuration device (17) and two acceleration sensors (18), wherein logic controller (11) connects computing machine (20) by communication device (19), computing machine (20) connecting communication card (21), described MUX (14) is connection mode number converter (13) and signal amplifier (12) respectively, signal amplifier (12) respectively with two acceleration sensors (18) be connected an end of resistance R and be connected, the other end of withstand voltage resistance R connects enameled wire (10); Described digital to analog converter (15) connects high voltage output module (22), and high voltage output module (22) connects enameled wire (10), then ground connection; Enameled wire (10) penetrates front jocket wheel (8) in a horizontal manner, front jocket wheel (8) plays stable circuit effect, pass rear to enter centering guide wheel (6) less than 15 inclination angles of spending from front jocket wheel (8), centering guide wheel (6) is used for enameled wire is fixed on the position that can survey, the inner sensing device of entry-line detector (2), pass in two higfh-tension ceramics intermediate plates internally and enter rear guide wheel (9), finish last winding process from entering the admission machine device after rear guide wheel (9) passes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105627497A CN102063108B (en) | 2010-11-29 | 2010-11-29 | Enamelled wire quality on-line monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105627497A CN102063108B (en) | 2010-11-29 | 2010-11-29 | Enamelled wire quality on-line monitoring system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102063108A CN102063108A (en) | 2011-05-18 |
| CN102063108B true CN102063108B (en) | 2013-01-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105627497A Expired - Fee Related CN102063108B (en) | 2010-11-29 | 2010-11-29 | Enamelled wire quality on-line monitoring system |
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| CN (1) | CN102063108B (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102854868A (en) * | 2012-09-25 | 2013-01-02 | 珠海市一致电工有限公司 | Monitoring system for enameled wire production |
| CN103278195B (en) * | 2013-05-21 | 2016-08-10 | 安徽威奇电工材料有限公司 | Production of Enamel Wires online monitoring system and control method thereof |
| CN103744003B (en) * | 2013-12-23 | 2016-10-19 | 广东威奇电工材料有限公司 | Automatically enamel-covered wire continuous detection apparatus and the method for detection enamel-covered wire breakdown voltage |
| CN104965007A (en) * | 2015-06-28 | 2015-10-07 | 无锡锡洲电磁线有限公司 | Transposed conductor film continuity on-line detecting device |
| CN110095148B (en) * | 2019-04-04 | 2021-05-11 | 浙江技鸣电工器材有限公司 | Enameled wire monitoring device for electromagnetic wire production and using method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1056598A (en) * | 1990-05-17 | 1991-11-27 | 广州花县芙蓉电线厂 | Enamelled wire pin hole and voltage-resistant automatic detector |
| CN2482697Y (en) * | 2001-04-28 | 2002-03-20 | 梁月明 | Enamel-covered wire on-line detecting apparatus |
| CN101881723A (en) * | 2009-05-08 | 2010-11-10 | 合肥星辰电线电缆股份有限公司 | Enameled wire surface quality test device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002206973A (en) * | 2001-01-09 | 2002-07-26 | Auto Network Gijutsu Kenkyusho:Kk | Load sensor, obstacle detector and load detector |
-
2010
- 2010-11-29 CN CN2010105627497A patent/CN102063108B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1056598A (en) * | 1990-05-17 | 1991-11-27 | 广州花县芙蓉电线厂 | Enamelled wire pin hole and voltage-resistant automatic detector |
| CN2482697Y (en) * | 2001-04-28 | 2002-03-20 | 梁月明 | Enamel-covered wire on-line detecting apparatus |
| CN101881723A (en) * | 2009-05-08 | 2010-11-10 | 合肥星辰电线电缆股份有限公司 | Enameled wire surface quality test device |
Non-Patent Citations (1)
| Title |
|---|
| 唐苏湘.漆包线漆膜连续性在线监测系统.《中国优秀博硕士学位论文全文数据库(硕士)信息科技辑》.2003,(第2期),第10-66页. * |
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| CN102063108A (en) | 2011-05-18 |
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Granted publication date: 20130102 Termination date: 20181129 |