A kind of grouting admixture
Technical field
The present invention relates to a kind of material of construction, refer to a kind of grouting admixture and preparation method thereof especially.
Background technology
Grouting material quality is one of important factor that guarantees structure durability, and it requires high flowability and micro-expansibility.In the concrete works of bonded prestress; The quality of grouting quality, with security that directly has influence on structure and safety, the local defect of duct slurry can cause the deterioration and the damage of girder construction; Or even lose functions of use, to the operation and the safe adverse influence that causes of construction work.
That cement-based grouting material has is easy to use, intensity is high, good endurance, characteristics such as nuisanceless, that cost is low, the source is wide.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of have low bleeding, microdilatancy and high performance grouting admixture and preparation method thereof.
For solving the problems of the technologies described above, technical solution of the present invention is:
A kind of grouting admixture, process by following weight percentages:
Diminishing component: 5-10% expansion component: 36-60%
Reduce component: 5-10% water-retaining component: 0.015-0.03%
Slow setting component: 0.2-2% filling components: 20-40%
Emollient component: 0.01-0.05% surely steeps component: 0.005-0.01%
Regulate component: 0.01-0.02% resistance rust component: 0.1-2%
Described diminishing component is one or both in polyethers poly carboxylic acid or the polyester poly carboxylic acid.
Described expansion component is that lime swelling agent, Natural manganese dioxide are one or more in swelling agent or the sulplo-aluminate class swelling agent, and the alkalinity of swelling agent is less than 0.75% of swelling agent total mass.
The described component of reducing is in alkamine economization agent, polyoxyethylene economization agent or the alkyl Ammonia economization agent one or more.
Described water-retaining component be a kind of in a kind of and Xylo-Mucine, hydroxyethylmethyl-cellulose, Vltra tears or the Z 150PH in hydroxypropyl two starch phosphate fat or the phosphorylation Staragel 90V according to equal quality than compound product.
Described slow setting component is one or more in sucrose, Sunmorl N 60S, Sodium hexametaphosphate 99, Hydrocerol A or the polyalcohols.
Described filling components is one or more in flyash, blast-furnace slag, terra alba, wilkinite, silica flour, dicalcium powder or the kaolin.
Described emollient component is the thixotroping lubricant, and this thixotroping lubricant is a smectite silicate, chemical name be chemical name be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O, crystal belong to monoclinic waterbearing stratum platy layer silicate, through 100~200 ℃ of processed, grind the product that the back obtains again.
Described steady bubble component is one or both in polyoxyethylenated alcohol sodium sulfate (AES) or the α-sodium olefin sulfonate (AOS).
Described adjusting component is hexanediamine tetramethyl fork phosphonic acids.
Described resistance rust component is one or more in amine rust inhibitor, carboxylic acid and its esters rust inhibitor, sulfonic acid and its esters rust inhibitor, Sodium Benzoate rust inhibitor or the sodium oxalate rust inhibitor.
By above-mentioned each each component of part by weight weighing, various raw materials are mixed, stir through physical mechanical, get final product described grouting admixture.
Cement slurry behind admixture the present invention the time has good flowability in construction, concrete castability is strong, and characteristics such as have intensity height, antiseepage after the sclerosis, do not shrink are simple to operate, and environmentally safe satisfies the construction requirement of grouting material high flowability and micro-expansibility.Can be applied in the post-tensioned prestressing concrete beam duct grouting material, the large fluidity and the micro-expansibility that can keep injection material to have, and the degree of mobilization loss is little; Leave standstill no bleeding, demixing phenomenon, the pressure bleeding rate is low, and homogeneity, fillibility and volume stability are good; Air content is moderate, and bubble is evenly tiny, good mechanical performance; To the reinforcing bar non-corroding, have a good application prospect.
Particularly, the present invention has following advantage:
1, the independent result of use of swelling agent is relatively poor, introduced economization agent carry out composite, can be under plasticity and hardening state compensate for shrinkage effectively, reached the effect of microdilatancy;
2, utilize the thixotroping lubricant to improve the slurry degree of mobilization, avoided the poly carboxylic acid consumption to cross the low less than normal or too high easy bleeding of consumption of degree of mobilization, guarantee slurry no bleeding under high fluidity;
3, use the adjustment of suds-stabilizing agent and regulator to close tolerance, bubble is evenly tiny, good mechanical performance.
In addition, the present invention and each component difference and relative merits such as following table of like product in the market:
Embodiment
Below in conjunction with specific embodiment the present invention is made further detailed description.
Embodiment 1
Diminishing component: 6.43%; Expansion component: 55%; Reduce component: 6.4%; Water-retaining component: 0.02%; Slow setting component: 1.5%; Filling components: 30%; Emollient component: 0.03%; Steady bubble component: 0.008%; Regulate component: 0.012%; Resistance rust component: 0.6%.Wherein, emollient component be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O grinds the product that the back obtains again through 110 ℃ of processed.
With the weight percent of above-mentioned each component according to aforementioned proportion, pour in the stirrer and stir, obtain the admixture that is in the milk.
Wherein:
Described diminishing component is one or both in polyethers poly carboxylic acid or the polyester poly carboxylic acid.
Described expansion component is that lime swelling agent, Natural manganese dioxide are one or more in swelling agent or the sulplo-aluminate class swelling agent, and the alkalinity of swelling agent is less than 0.75% of swelling agent total mass.
The described component of reducing is in alkamine economization agent, polyoxyethylene economization agent or the alkyl Ammonia economization agent one or more.
Described water-retaining component be a kind of in a kind of and Xylo-Mucine, hydroxyethylmethyl-cellulose, Vltra tears or the Z 150PH in hydroxypropyl two starch phosphate fat or the phosphorylation Staragel 90V according to equal quality than compound product.
Described slow setting component is one or more in sucrose, Sunmorl N 60S, Sodium hexametaphosphate 99, Hydrocerol A or the polyalcohols.
Described filling components is one or more in flyash, blast-furnace slag, terra alba, wilkinite, silica flour, dicalcium powder or the kaolin.
Described emollient component is the thixotroping lubricant, and this thixotroping lubricant is a smectite silicate, chemical name be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O, crystal belong to monoclinic waterbearing stratum platy layer silicate, through 100~200 ℃ of processed, grind the product that the back obtains again.
Described steady bubble component is one or both in polyoxyethylenated alcohol sodium sulfate (AES) or the α-sodium olefin sulfonate (AOS).
Described adjusting component is hexanediamine tetramethyl fork phosphonic acids.
Described resistance rust component is one or more in amine rust inhibitor, carboxylic acid and its esters rust inhibitor, sulfonic acid and its esters rust inhibitor, Sodium Benzoate rust inhibitor or the sodium oxalate rust inhibitor.
Embodiment 2
Diminishing component: 8.42%; Expansion component: 60%; Reduce component: 9%; Water-retaining component: 0.018%; Slow setting component: 1%; Filling components: 20%; Emollient component: 0.04%; Steady bubble component: 0.009%; Regulate component: 0.013%; Resistance rust component: 1.5%.Wherein, emollient component be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O grinds the product that the back obtains again through 160 ℃ of processed.
Above-mentioned each component mixed according to weight percent make the grouting admixture.
Embodiment 3
Diminishing component: 5.41%; Expansion component: 45%; Reduce component: 8.5%; Water-retaining component: 0.03%; Slow setting component: 0.5%; Filling components: 40%; Emollient component: 0.04%; Steady bubble component: 0.006%; Regulate component: 0.014%; Resistance rust component: 0.5%.Wherein, emollient component be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O grinds the product that the back obtains again through 190 ℃ of processed.
Above-mentioned each component mixed according to weight percent make the grouting admixture.
Embodiment 4
Diminishing component: 5%; Expansion component: 60%; Reduce component: 5%; Water-retaining component: 0.015%; Slow setting component: 0.2%; Filling components: 29.66%; Emollient component: 0.01%; Steady bubble component: 0.005%; Regulate component: 0.01%; Resistance rust component: 0.1%.Wherein, emollient component be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O grinds the product that the back obtains again through 100 ℃ of processed.
Above-mentioned each component mixed according to weight percent make the grouting admixture.
Embodiment 5
Diminishing component: 10%; Expansion component: 36%; Reduce component: 10%; Water-retaining component: 0.03%; Slow setting component: 2%; Filling components: 39.89%; Emollient component: 0.05%; Steady bubble component: 0.01%; Regulate component: 0.02%; Resistance rust component: 2%.Wherein, emollient component be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O grinds the product that the back obtains again through 190 ℃ of processed.
Above-mentioned each component mixed according to weight percent make the grouting admixture.
Embodiment 6
Diminishing component: 7.42%; Expansion component: 52%; Reduce component: 8%; Water-retaining component: 0.018%; Slow setting component: 1%; Filling components: 31%; Emollient component: 0.04%; Steady bubble component: 0.009%; Regulate component: 0.013%; Resistance rust component: 0.5%.Wherein, emollient component be (Na, Ca)
0.33(Al, Mg)
2(Si
4O
10) (OH)
2NH
2O grinds the product that the back obtains again through 200 ℃ of processed.
Above-mentioned each component mixed according to weight percent make the grouting admixture.
Table 1 is the performance comparison situation of various embodiments of the present invention and comparison sample, and wherein: comparison sample is a Jiangsu grouting admixture, and cement is Fujian good fortune P.O 42.5 cement, and water-cement ratio is 0.31, and grouting admixture dosage (in mix) is 10%.
Table 1 performance comparison