CN102060464B - Polycarboxylate water reducing agent by using water as solvent and preparation method thereof - Google Patents

Polycarboxylate water reducing agent by using water as solvent and preparation method thereof Download PDF

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CN102060464B
CN102060464B CN 200910230447 CN200910230447A CN102060464B CN 102060464 B CN102060464 B CN 102060464B CN 200910230447 CN200910230447 CN 200910230447 CN 200910230447 A CN200910230447 A CN 200910230447A CN 102060464 B CN102060464 B CN 102060464B
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hydrogen atom
polycarboxylate dehydragent
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严生
赵洪义
冯恩娟
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Anhui Conch Material Technology Co ltd
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Shandong Hongyi Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B24/00Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
    • C04B24/24Macromolecular compounds
    • C04B24/26Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B24/2641Polyacrylates; Polymethacrylates

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention belongs to the technical fields of building materials and chemical synthesis, and particularly relates to a polycarboxylate water reducing agent prepared by a one-step method and a preparation process thereof. The efficient polycarboxylate water reducing agent is obtained by directly dripping monomers a, b, c, d and e and performing polymerization reaction on initiator solution. The water reducing agent can be widely applied in various concrete projects, and has the advantages of high water reducing rate, good slump holding performance and the like. The method is simple, environmentally-friendly and easy to control, and has good social and economic benefits.

Description

A kind of is the polycarboxylate dehydragent and preparation method thereof of solvent with water
Technical field:
The invention belongs to additive for building material and chemosynthesis technical field, be specifically related to a kind of polycarboxylate dehydragent and preparation technology thereof by the single stage method preparation.
Background technology:
Water reducer is consumption maximum application admixture kind the most widely in the concrete works, and its consumption accounts for more than 80% of the total consumption of admixture.Polycarboxylate dehydragent is little because of its volume, water-reducing rate is high, protect the extensive approval that the advantages such as performance is good of collapsing are received the coagulation pedosphere gradually.Particularly since 2005, be accompanied by railway to the appearance with the admixture regulation of motorway, Line for Passenger Transportation, polycarboxylate dehydragent has all been used in this field, its year usage quantity reach 500,000 tons.In China's other engineering of fundamental construction concrete, also begin to promote the use of polycarboxylate dehydragent as water power, highway, concrete civilian, Industrial buildings at present.Because its excellent performance, market outlook are wide, also become in recent years focus about the research of polycarboxylate dehydragent.Polycarboxylate water-reducer generally all is methoxy poly (ethylene glycol) (methyl) acrylate that obtains to have polymerization activity by methoxy poly (ethylene glycol) and (methyl) vinylformic acid elder generation esterification at present, adopt solution polymerization process and the copolymerization of (methyl) vinylformic acid isoreactivity group to form again, there is complicated process of preparation, influence factor is more, the cost height, shortcomings such as quality instability.Patent CN 101041571A discloses a kind of air entrained collapse-preventing type polycarboxylate concrete high efficiency water reducing agent and preparation thereof, polyalkylene glycol mono body and carboxylic-acid monomer are joined in the reactor that the condensation part flow arrangement is housed, add stopper, catalyzer, solvent, stir, be warming up to 85-125 ℃, reacted 5-15 hour, desolventize and reclaim by the underpressure distillation steaming, namely get the polyalkene glycol acrylates class monomer that contains excess carboxylic acid class monomer, with gained polyalkene glycol acrylates class monomer, the mixture of carboxylic-acid monomer and allyl sulphonic acid class monomer adds water and is made into the aqueous solution, persulphate adds water and is made into initiator solution, in reactor, add water and be dispersion medium, stir, be warmed up to 75-95 ℃, add monomer solution and initiator solution, reacted 4-8 hour, cooling adds alkali with the gained multipolymer and is neutralized to 6.5-8, namely gets copolymer salt solution.Make in the big monomer process in the first step, add catalyzer, stopper and band aqua, not only increase cost and can bring the impurity complex process into restive; CN 101353397A has introduced a kind of water-soluble grafting polycarboxylic acids dehydragent and preparation method thereof, at first allyl polyethenoxy alcohol ether monomer is added in the reactor, add deionized water and make its dissolving, use the nitrogen purging reactor while stirring to heat up, when being warmed up to 60-120 ℃, mixed aqueous solution and 10% ammonium persulfate aqueous solution of while dropwise addition of acrylic acid monomer and Hydroxyethyl acrylate monomer, dropwise insulation 1-3 hour, cool to 25-55 ℃, adding alkali accent pH value is that 6.0-7.0 namely gets described product, the raw materials used cost of this method is higher, and reaction process needs nitrogen purging, the technology relative complex.CN 101215119A discloses a kind of high-performance polycarboxylic acids water reducing agent that adopts the single stage method preparation, in inert atmosphere, monomer A and monomers B in water, are reacted under the initiation of initiator, the pH value that adopts sodium hydroxide conditioned reaction product then is 4.5-7, get final product target product.Though reaction process is simple, as chain-transfer agent, has unpleasant irritating smell with mercaptoethanol.
Summary of the invention:
The objective of the invention is the problem at existing water reducer technology of preparing existence, a kind of polycarboxylate dehydragent and method preparation technology simple, with low cost of excellent performance is provided.
For achieving the above object, the present invention is by the following technical solutions:
Polycarboxylate dehydragent of the present invention is characterized in that: by following a, b, c, d, five kinds of monomers of e according to a certain ratio under the initiator effect copolyreaction make:
The a maleic anhydride:
Figure G2009102304477D00021
The b acrylic monomer:
Figure G2009102304477D00022
R wherein 1Expression hydrogen atom or methyl.
C allyl ether series monomer
Figure G2009102304477D00023
R3 represents hydrogen atom or C 1-3Alkyl, n represents number of repeat unit, its value is for 10-80;
The d aminated compounds
Figure G2009102304477D00024
R 4Expression hydrogen atom or C 1-3Alkane; R 5Expression hydrogen atom or C 1-3Alkyl or C 1-8Alkylsulphonic acid;
E olefin sulfonic acid class monomer
R 6Expression hydrogen atom or C 1-3Alkyl, M represents hydrogen atom or alkali metal cation;
Above-mentioned monomer molar proportioning: a: b: c: d: e is 1: 0.5-2.0: 0.3-2.0: 0.3-1.5: 0.1-0.5.
The preparation method of polycarboxylate dehydragent of the present invention is as follows:
(1) in four-hole boiling flask, adds monomer a, e and a part of monomer c, add a certain amount of deionized water and make its dissolving and be heated to 50-100 ℃.
(2) drip monomer b, c, d solution and the initiator solution for preparing in advance respectively in four-hole boiling flask, 2-6h drips off, insulation 1-5h.
(3) be cooled to 25-45 ℃, add alkali and be neutralized to PH=7.0 ± 0.5, both described polycarboxylate dehydragent.Described initiator is inorganic peroxy class initiator, initiator system of ammonium persulfate, and consumption is the 1-8% of monomer total amount.The monomer solution concentration of preparation is 30-80%, and initiator solution concentration is 1-20%.
Polycarboxylate dehydragent of the present invention, it is 0.2% o'clock of gelling material at the solid volume of folding, concrete water-reducing ratio can reach more than 30%, 28d ultimate compression strength can be brought up to more than 140, the product cement adaptability is good, be applicable to the cement of multiple different manufacturers, specification, model, stable performance, long storage does not have precipitation, not stratified.
Polycarboxylate dehydragent preparation technology of the present invention is very simple, and reaction conditions is easy to control, and production process does not produce three industrial wastes, and directly water is as solvent, and cost is low, energy consumption is low, has both guaranteed economic benefit, again non-environmental-pollution.
Embodiment:
Embodiment 1
Add 19.61g maleic anhydride, 100g molecular weight in the four-hole boiling flask and be 2000 allyl polyglycol ether and the sodium allyl sulfonate of 5.76g, add deionized water dissolving.Heat to 75 ℃, drip respectively by the 100g molecular weight is the monomer solution of 2000 allyl polyglycol ether, 17.22g methacrylic acid and 14.2g acrylamide and deionized water preparation, with the initiator solution by 3g ammonium persulphate and deionized water preparation, dropwised in 3 hours, be incubated after 2 hours, cool to 30 ℃, with the 30% sodium hydroxide solution Ph=7.0 that neutralizes, namely get polycarboxylate dehydragent PC-1.
Embodiment 2
Add 19.61g maleic anhydride, 100g molecular weight in the four-hole boiling flask and be 2000 allyl polyglycol ether and the sodium allyl sulfonate of 14.4g, add deionized water dissolving.Heat to 85 ℃, drip respectively by the 100g molecular weight is the monomer solution of 2000 allyl polyglycol ether, 14.4g vinylformic acid and 20.07g2-acrylamido-2-methyl propane sulfonic acid and deionized water preparation, with the initiator solution by 5g ammonium persulphate and deionized water preparation, dropwised in 3 hours, be incubated after 2 hours, cool to 30 ℃, with the 40% sodium hydroxide solution Ph=7.0 that neutralizes, namely get polycarboxylate dehydragent PC-2.
Embodiment 3
Add 19.61g maleic anhydride, 120g molecular weight in the four-hole boiling flask and be 2400 allyl polyglycol ether and the methylpropene sodium sulfonate of 12.6g, add deionized water dissolving.Heat to 70 ℃, drip respectively by the 120g molecular weight is the monomer solution of 2400 allyl polyglycol ether, 17.29g vinylformic acid and 5.68g acrylamide and deionized water preparation, with the initiator solution by 8g ammonium persulphate and deionized water preparation, dropwised in 2 hours, be incubated after 2 hours, cool to 30 ℃, with the 40% sodium hydroxide solution Ph=7.0 that neutralizes, namely get polycarboxylate dehydragent PC-3.
Embodiment 4
Add 19.61g maleic anhydride, 72g molecular weight in the four-hole boiling flask and be 2400 allyl polyglycol ether and the methylpropene sodium sulfonate of 9.49g, add deionized water dissolving.Heat to 90 ℃, drip respectively by the 72g molecular weight is the monomer solution of 2400 allyl polyglycol ether, 25.8g methacrylic acid and 7.1g acrylamide and deionized water preparation, with the initiator solution by 10g ammonium persulphate and deionized water preparation, dropwised in 3 hours, be incubated after 1 hour, cool to 30 ℃, with the 40% sodium hydroxide solution Ph=7.0 that neutralizes, namely get polycarboxylate dehydragent PC-4.
Embodiment 5
Add 19.61g maleic anhydride, 144g molecular weight in the four-hole boiling flask and be 4800 allyl polyglycol ether and the methylpropene sodium sulfonate of 9.49g, add deionized water dissolving.Heat to 95 ℃, drip respectively by the 144g molecular weight is the monomer solution of 4800 allyl polyglycol ether, 25.8g methacrylic acid and 7.1g acrylamide and deionized water preparation, with the initiator solution by 10g ammonium persulphate and deionized water preparation, dropwised in 3 hours, be incubated after 1 hour, cool to 30 ℃, with the 40% sodium hydroxide solution Ph=7.0 that neutralizes, namely get polycarboxylate dehydragent PC-5.
Test example 1
Water reducer PC-1, the PC-2 that the present invention is made, PC-3, PC-4, PC-5 and two kinds of commercially available water reducer SS-1, SS-2 measure indexs such as their clean slurry degree of mobilization, mortar water-reducing rate, concrete water-reducing ratio respectively, flowing degree of net paste of cement is with reference to GB/T8077-2000 " Methods for testing uniformity of concrete admixture ", water reducer volume (by solid content) is cement total amount 0.2%, water 87g (comprising the institute of water reducer water content own).The mortar water-reducing rate is controlled mortar degree of mobilization (180 ± 5) mm with reference to GB/T8077-2000 " Methods for testing uniformity of concrete admixture ", and water reducer volume (by solid content) is cement total amount 0.2%.Concrete test is with reference to GB8076-1997 " concrete admixture " standard detection.Every side's cement consumption for the 330kg/m3 concrete mix is: m (cement): m (sand): m (stone)=1: 2.34: 3.50, and sand coarse aggregate ratio 40%, water reducer volume (by solid content) is cement total amount 0.2%.Test-results such as following table 1 and table 2.
The different water reducers of table 1 are to the influence of flowing degree of net paste of cement and mortar water-reducing rate
The water reducer model Clean slurry degree of mobilization/mm Mortar water-reducing rate/%
PC-1 260 19.86
PC-2 265 20.04
PC-3 240 18.54
PC-4 255 18.60
PC-5 268 20.70
SS-1 235 18.60
SS-2 255 17.83
Table 2 concrete test result
Figure G2009102304477D00051
Test shows, adopt the polycarboxylate dehydragent of preparation in example 1 of the present invention and the example 4, starch degree of mobilization and mortar water-reducing rate only and all be higher than commercially available two kinds of products, the concrete amount of air entrainment is lower, water-reducing rate and each phase intensity are all higher, say that totally performance is better than commercially available water reducer SS-1, SS-2.

Claims (7)

1. polycarboxylate dehydragent that adopts single stage method preparation is characterized in that: by following a, b, c, d, five kinds of monomers of e according to a certain ratio under the initiator effect copolyreaction make:
The a maleic anhydride:
The b acrylic monomer:
R wherein 1Expression hydrogen atom or C 1-3Alkyl, R 2Expression hydrogen atom, alkali metal cation, ammonium or C 1-4Aliphatic alkyl;
C allyl ether series monomer
Figure FDA00002136489400013
R3 represents hydrogen atom or C 1-3Alkyl, n represents number of repeat unit, its value is for 10-80;
The d aminated compounds
Figure FDA00002136489400014
R 4Expression hydrogen atom or C 1-3Alkane; R 5Expression hydrogen atom or C 1-3Alkyl or C 1-8Alkylsulphonic acid;
E olefin sulfonic acid class monomer
Figure FDA00002136489400015
R 6Expression hydrogen atom or C 1-3Alkyl, M represents hydrogen atom or alkali metal cation;
Described olefin sulfonic acid class monomer is methylpropene sodium sulfonate or sodium allyl sulfonate;
Above-mentioned monomer molar proportioning: a:b:c:d:e is 1:0.5-2.0:0.3-2.0:0.3-1.5:0.1-0.5.
2. polycarboxylate dehydragent according to claim 1 is characterized in that, described monomer b is acrylic or methacrylic acid.
3. polycarboxylate dehydragent according to claim 1 is characterized in that, the molecular weight of described monomer c is 1000-5000.
4. the preparation method of polycarboxylate dehydragent according to claim 1 is characterized in that, may further comprise the steps:
(1) in four-hole boiling flask, adds monomer a, e and a part of monomer c, add a certain amount of deionized water and make its dissolving and be heated to 50-100 ℃;
(2) drip monomer b, c, d solution and the initiator solution for preparing in advance respectively in four-hole boiling flask, 2-6h drips off, insulation 1-5h;
(3) be cooled to 25-45 ℃, add alkali and be neutralized to PH=7.0 ± 0.5, both described polycarboxylate dehydragent.
5. the preparation method of polycarboxylate dehydragent according to claim 4 is characterized in that, the amount of the monomer c of the first step adding four-hole boiling flask accounts for the 10-80% of total amount.
6. the preparation method of polycarboxylate dehydragent according to claim 4 is characterized in that, described initiator is inorganic peroxy class initiator.
7. the preparation method of polycarboxylate dehydragent according to claim 4 is characterized in that, described initiator amount is the 1-8% of monomer total amount.
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CN102250295A (en) * 2011-05-24 2011-11-23 中建商品混凝土天津有限公司 Concrete super plasticizer for machine-made sand and preparation method thereof
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CN110003403A (en) * 2019-04-23 2019-07-12 长沙加美乐素化工有限公司 A kind of anti-mud early-strength water-reducing agent and preparation method thereof

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Publication number Priority date Publication date Assignee Title
EP1247824A2 (en) * 1997-06-10 2002-10-09 Nippon Shokubai Co., Ltd. Process for producing a polycarboxylic acid as an effective compound for a cement admixture
WO2006129883A1 (en) * 2005-06-01 2006-12-07 Nippon Shokubai Co., Ltd. Powdery cement dispersant
CN101538134A (en) * 2009-04-14 2009-09-23 大连市建筑科学研究设计院股份有限公司 Polyether class polycarboxylic acid high-efficiency water reducing agent and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1247824A2 (en) * 1997-06-10 2002-10-09 Nippon Shokubai Co., Ltd. Process for producing a polycarboxylic acid as an effective compound for a cement admixture
WO2006129883A1 (en) * 2005-06-01 2006-12-07 Nippon Shokubai Co., Ltd. Powdery cement dispersant
CN101538134A (en) * 2009-04-14 2009-09-23 大连市建筑科学研究设计院股份有限公司 Polyether class polycarboxylic acid high-efficiency water reducing agent and preparation method thereof

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