CN102059220B - Integrated system for grading and sorting batteries - Google Patents
Integrated system for grading and sorting batteries Download PDFInfo
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- CN102059220B CN102059220B CN 201010549661 CN201010549661A CN102059220B CN 102059220 B CN102059220 B CN 102059220B CN 201010549661 CN201010549661 CN 201010549661 CN 201010549661 A CN201010549661 A CN 201010549661A CN 102059220 B CN102059220 B CN 102059220B
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- 238000000034 method Methods 0.000 abstract description 20
- 230000008569 process Effects 0.000 abstract description 9
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 238000000926 separation method Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 4
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 2
- 229910001416 lithium ion Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006855 networking Effects 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The invention discloses an integrated system for grading and sorting batteries, comprising a remote database server, a grading and sorting computer and sorting platform equipment, wherein the grading and sorting computer is connected with the remote database server and the sorting platform respectively, and is used for automatically controlling grading and sorting operations for a plurality of batteries; and the sorting platform equipment is provided with a code-scanning gun and is used for sorting the batteries which are graded. In addition, the invention also discloses a method for grading and sorting the batteries. By using the integrated system and method disclosed by the invention, the operation processes of grading and sorting the batteries are simplified, the batteries are automatically sorted, the manual operation is avoided, the accuracy of results on grading and sorting the batteries is ensured, and the production efficiency of the batteries is improved, thus reducing the production cost of the batteries, and being favor of enhancing the market application prospect of products from battery manufacturers, thereby having important production practical significance.
Description
Technical field
The present invention relates to the battery production technical field, particularly relate to a kind of battery stepping method for separating and integral system thereof.
Background technology
At present, the advantages such as lithium ion battery has the specific energy height, recycles often, memory time is long, not only on portable electric appts, be used widely such as mobile phone, DV and laptop computer, and be widely used in the big-and-middle-sized electrical equipment aspects such as electric automobile, electric bicycle and electric tool.
At present, in the process of producing cylindrical lithium ion battery, need to be with different class battery sortings out.Usually, at first collected by the data message of data treatment people with battery in all process steps, and manually carry out stepping, then will divide good class data manually to paste in the criteria table that sorting table can identify, issue sorting table sorting personnel, sorting table sorting personnel open standalone version sorting software, by the above-mentioned criteria table that has pasted the class data of software prompt artificial selection, after reading the data message of battery, the holder reel number that the employee selects battery to place, then can carry out sorting, battery is sorted on the pallet with different holder reel numbers according to different class.
But, because in the process of above-mentioned battery stepping, sorting, there is the artificial reason that participates in a plurality of operating procedures, so easily because class sorting mistake appears in personnel's carelessness, form selects mistake or pallet to select the situations such as wrong, thereby cause winning and last sorting mistake of battery class, and manual steps is complicated various, and operating efficiency is low, has seriously reduced the production efficiency of battery.
Therefore, in the urgent need to developing a kind of technology, can simplify the operational sequence to battery stepping, sorting at present, guarantee the accuracy of battery stepping, separation results, improve the production efficiency of battery.
Summary of the invention
In view of this, the purpose of this invention is to provide a kind of battery stepping method for separating and integral system thereof, it can simplify the operational sequence to battery stepping, sorting, automation battery is carried out stepping, avoided artificial operation, guarantee the accuracy of battery stepping, separation results, improve the production efficiency of battery, and then reduced the production cost of battery, and be conducive to improve the market application foreground of battery production producer product, be of great practical significance.
For this reason, the invention provides a kind of battery stepping method for separating, comprise step:
The pre-stored primary data information (pdi) that battery is carried out the technological standards of stepping and treats a plurality of batteries of stepping sorting;
According to this primary data information (pdi) that battery is carried out the technological standards of stepping and treats a plurality of batteries of stepping sorting, a plurality of batteries for the treatment of the stepping sorting carry out stepping, and behind stepping, stepping information on adding in the primary data information (pdi) of each process stepping battery under the battery generates the data message through the stepping battery;
Scan a plurality of battery tray, obtain respectively bar code information, according to the bar code information that obtains and a plurality of data message through the stepping battery, obtain the class information of placing battery on each battery tray;
According to the class information of placing battery on each battery tray, realize the battery on each battery tray is carried out sorting.
Wherein, the described technological standards that battery is carried out stepping is: the number range of the internal resistance of cell and/or the number range of cell voltage, the perhaps range of capacity of battery.
Wherein, the primary data information (pdi) of described pre-stored battery comprises: the bar code information of the voltage of battery, internal resistance and battery place battery tray;
Described data message through the stepping battery comprises having: the class information under the bar code information of the voltage internal resistance of battery, battery place battery tray and the battery.
In addition, the present invention also provides a kind of battery stepping sorting integrated system, includes remote database server, stepping sorting computer and sorting table equipment, wherein:
Remote database server is used for the pre-stored primary data information (pdi) for the treatment of a plurality of batteries of stepping sorting;
Stepping sorting computer, respectively with remote database server, sorting table equipment is connected, be used for pre-stored technological standards of battery being carried out stepping, and according to this technological standards and the primary data information (pdi) for the treatment of a plurality of batteries of stepping sorting, a plurality of batteries are carried out stepping, and behind stepping, each is through the stepping information under the battery on adding in the data message of stepping battery in remote database server, generate the data message through the stepping battery, then the data message forwarding through the stepping battery in the remote database server is updated in the database of sorting table device interior;
Sorting table equipment, be provided with on it and sweep a yard rifle, be used for scanning a plurality of battery tray for placing battery, obtain the bar code information of a plurality of battery tray, receive a plurality of data messages through the stepping battery that obtain according to the bar code information that obtains and from stepping sorting computer, obtain the class information of placing battery on each battery tray, thereby according to the class information of placing battery on each battery tray, realize the battery on each battery tray is carried out sorting.
Wherein, the primary data information (pdi) of described pre-stored battery comprises the bar code information of voltage, internal resistance and the battery place battery tray of battery;
Described data message through the stepping battery comprises having: the class information under the bar code information of the voltage internal resistance of battery, battery place battery tray and the battery.
Wherein, the described technological standards that battery is carried out stepping is: the number range of the internal resistance of cell and/or the number range of cell voltage, the perhaps range of capacity of battery.
By above technical scheme provided by the invention as seen, compared with prior art, the invention provides a kind of battery stepping method for separating and integral system thereof, it can simplify the operational sequence to battery stepping, sorting, automation battery is carried out stepping, avoided artificial operation, guarantee the accuracy of battery stepping, separation results, improve the production efficiency of battery, and then reduced the production cost of battery, be conducive to improve the market application foreground of battery production producer product, be of great practical significance.
Description of drawings
Fig. 1 is the flow chart of a kind of battery stepping method for separating of improving of the present invention;
Fig. 2 is the structural representation of the sorting integrated system of a kind of battery stepping provided by the invention.
The specific embodiment
In order to make those skilled in the art person understand better the present invention program, the present invention is described in further detail below in conjunction with drawings and embodiments.
Referring to Fig. 1, the invention provides a kind of battery stepping method for separating, can after being carried out stepping, the battery on the battery tray carry out again sorting, specifically may further comprise the steps:
Step S101: the pre-stored primary data information (pdi) that battery is carried out the technological standards of stepping and treats a plurality of batteries of stepping sorting;
Need to prove that the technological standards of battery being carried out stepping can be the number range of the internal resistance of cell and/or the number range of cell voltage, the perhaps range of capacity of battery.
The primary data information (pdi) of described pre-stored battery comprises: the bar code information of the voltage internal resistance of battery and battery place battery tray.The voltage of described battery and internal resistance information exchange overvoltage internal resistance test chart carry out manual testing's acquisition to each battery.This primary data information (pdi) is pre-entered by the operative employee.
Step S102: according to this primary data information (pdi) that battery is carried out the technological standards of stepping and treats a plurality of batteries of stepping sorting, a plurality of batteries for the treatment of the stepping sorting carry out stepping, and behind stepping, stepping information on adding in the primary data information (pdi) of each process stepping battery under the battery generates the data message through stepping;
Need to prove, behind stepping, add the affiliated class information of upper battery in the primary data information (pdi) of battery, generate the data message through the stepping battery, this moment, the data message through the stepping battery comprised having: the class information under the bar code information of the voltage internal resistance of battery, battery place battery tray and the battery.
Step S103: scan a plurality of battery tray, obtain the bar code information of a plurality of battery tray, according to the bar code information that obtains and a plurality of data message through the stepping battery, obtain the class information of placing battery on each battery tray, thereby the class information according to placing battery on each battery tray, realization is carried out sorting to the battery on each battery tray, realizes that namely class according to battery sub-elects the battery on a plurality of battery tray and the battery tray.
On the specific implementation, can scan by the bar code of scanner to battery tray.
In this step, the bar code information that includes unique battery tray in the data message of the battery of process stepping, that is to say, there is one to one relation under the battery that comprises in the bar code information of battery tray and the data message through the stepping battery between the class information, thereby according to the bar code information of battery tray, can the corresponding class information that obtains through the stepping battery.
Accordingly, referring to Fig. 2, on the specific implementation, in order to move a kind of battery stepping method for separating provided by the invention, the present invention also provides a kind of battery stepping sorting integrated system, includes remote database server 100, stepping sorting computer 200 and sorting table equipment 300, wherein:
Need to prove that the primary data information (pdi) of described pre-stored battery comprises the voltage internal resistance of battery and the bar code information of battery place battery tray.The voltage of described battery and internal resistance information exchange overvoltage internal resistance test chart carry out manual testing's acquisition to each battery.This primary data information (pdi) is by in advance manually input in remote database server 100 of operative employee.
Stepping sorting computer 200, respectively with remote database server 100, sorting table equipment 300 is connected, be used for pre-stored technological standards of battery being carried out stepping, and according to this technological standards and the primary data information (pdi) for the treatment of a plurality of batteries of stepping sorting, a plurality of batteries are carried out stepping, and behind stepping, each is through the stepping information under the battery on adding in the data message of stepping battery in remote database server 100, generate the data message through the stepping battery, then the data message forwarding through the stepping battery in the remote database server 100 is updated in the database of sorting table equipment 300 inside;
Need to prove that the described technological standards that battery is carried out stepping can be the number range of the internal resistance of cell and/or the number range of cell voltage, the perhaps range of capacity of battery.
After carrying out the battery stepping by stepping sorting computer 200, add the affiliated class information of upper battery in the data message of battery, generate the data message through the stepping battery, this moment, the data message through the stepping battery comprised having: the class information under the bar code information of the voltage internal resistance of battery, battery place battery tray and the battery.Stepping sorting computer 200 will have the battery data information updating of stepping information again and arrive in the sorting table equipment 300.
Need to prove, the bar code information that includes unique battery tray in the data message of the battery of process stepping, that is to say, there is one to one relation under the battery that comprises in the bar code information of battery tray and the data message through the stepping battery between the class information, thereby according to the bar code information of battery tray, can the corresponding class information that obtains through the stepping battery.
For the present invention, greatly simplify battery data stepping, sorting and won the flow process of battery, realized the automation of battery stepping and the networking of sorting table use, owing to greatly simplify the stepping sorting operational sequence to a plurality of batteries on a plurality of battery tray, automatically a plurality of batteries are carried out the stepping sorting, whole process does not have artificial analyzing and processing operation to data, maloperation when having avoided artificial participation stepping sorting, guarantee the accuracy of stepping, separation results, increase work efficiency, strengthen the automaticity that data are processed, reduce customer complaint.
In sum, compared with prior art, a kind of battery stepping method for separating provided by the invention and integral system thereof, it can simplify the operational sequence to battery stepping, sorting, automation battery is carried out stepping, avoided artificial operation, guarantee the accuracy of battery stepping, separation results, improve the production efficiency of battery, and then reduced the production cost of battery, be conducive to improve the market application foreground of battery production producer product, be of great practical significance.
The above only is preferred embodiment of the present invention; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.
Claims (3)
1. the sorting integrated system of battery stepping is characterized in that, includes remote database server, stepping sorting computer and sorting table equipment, wherein:
Remote database server is used for the pre-stored primary data information (pdi) for the treatment of a plurality of batteries of stepping sorting;
Stepping sorting computer, respectively with remote database server, sorting table equipment is connected, be used for pre-stored technological standards of battery being carried out stepping, and according to this technological standards and the primary data information (pdi) for the treatment of a plurality of batteries of stepping sorting, a plurality of batteries are carried out stepping, and behind stepping, each is through the stepping information under the battery on adding in the data message of stepping battery in remote database server, generate the data message through the stepping battery, then the data message forwarding through the stepping battery in the remote database server is updated in the database of sorting table device interior;
Sorting table equipment, be provided with on it and sweep a yard rifle, be used for scanning a plurality of battery tray for placing battery, obtain the bar code information of a plurality of battery tray, receive a plurality of data messages through the stepping battery that obtain according to the bar code information that obtains and from stepping sorting computer, obtain the class information of placing battery on each battery tray, thereby according to the class information of placing battery on each battery tray, realize the battery on each battery tray is carried out sorting.
2. the system as claimed in claim 1 is characterized in that, the primary data information (pdi) of described pre-stored battery comprises the voltage internal resistance of battery and the bar code information of battery place battery tray;
Described data message through the stepping battery comprises having: the class information under the bar code information of the voltage internal resistance of battery, battery place battery tray and the battery.
3. the system as claimed in claim 1 is characterized in that, the described technological standards that battery is carried out stepping is: the number range of the internal resistance of cell and/or the number range of cell voltage, the perhaps range of capacity of battery.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201010549661 CN102059220B (en) | 2010-11-19 | 2010-11-19 | Integrated system for grading and sorting batteries |
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| CN 201010549661 CN102059220B (en) | 2010-11-19 | 2010-11-19 | Integrated system for grading and sorting batteries |
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| CN102059220A CN102059220A (en) | 2011-05-18 |
| CN102059220B true CN102059220B (en) | 2013-01-09 |
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Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102284436A (en) * | 2011-05-20 | 2011-12-21 | 青岛海霸能源集团有限公司 | Method for selecting monomer batteries before assembly of power battery pack |
| CN103071626B (en) * | 2011-10-25 | 2014-04-16 | 英稳达科技股份有限公司 | Error proofing method for sorting of solar cells |
| CN103658069B (en) * | 2012-09-26 | 2016-01-20 | 中山天贸电池有限公司 | A kind of screening technique of lithium rechargeable battery |
| CN102967832A (en) * | 2012-12-17 | 2013-03-13 | 天津力神电池股份有限公司 | Battery testing and sorting system |
| CN103230883A (en) * | 2013-03-20 | 2013-08-07 | 浙江杭可科技有限公司 | Automatic grading control apparatus of power lithium battery |
| CN103706579A (en) * | 2013-12-20 | 2014-04-09 | 天津力神电池股份有限公司 | Detecting and sorting method for assembled lithium ion power batteries |
| CN104868136B (en) * | 2015-03-25 | 2017-03-15 | 合肥国轩高科动力能源有限公司 | A kind of battery combo production line balance method |
| CN105032791A (en) * | 2015-08-07 | 2015-11-11 | 驻马店市圣力源科技有限公司 | Method for utilizing battery automatic testing and sorting device to perform battery testing and sorting |
| CN105304942B (en) * | 2015-11-12 | 2018-01-02 | 天津力神电池股份有限公司 | Battery method for subsequent processing after a kind of pyrocondensation |
| CN107093761B (en) * | 2017-03-31 | 2019-04-16 | 宁波利维能储能系统有限公司 | Battery module production procedure technique |
| CN108281712A (en) * | 2017-12-26 | 2018-07-13 | 浙江天能动力能源有限公司 | A kind of automation combo technique of lead-acid accumulator |
| CN108270040B (en) * | 2018-04-10 | 2020-05-26 | 华霆（合肥）动力技术有限公司 | Battery module management method and system |
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| JP2002320925A (en) * | 2001-04-27 | 2002-11-05 | Mitsubishi Heavy Ind Ltd | Method for re-setting gate for battery classification |
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Effective date of registration: 20130320 Address after: Binhai hi tech Industrial Development Zone, Tianjin city Xiqing District 300384 (outer ring) South Road No. 38 Haitai Patentee after: TIANJIN LISHEN BATTERY JOINT-STOCK Co.,Ltd. Patentee after: TIANJIN LISHEN SPECIAL POWER TECHNOLOGY CO.,LTD. Address before: Binhai hi tech Industrial Development Zone, Tianjin city Xiqing District 300384 (outer ring) South Road No. 38 Haitai Patentee before: TIANJIN LISHEN BATTERY JOINT-STOCK Co.,Ltd. |
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Address after: Binhai hi tech Industrial Development Zone, Tianjin city Xiqing District 300384 (outer ring) South Road No. 38 Haitai Co-patentee after: TIANJIN LISHEN SPECIAL POWER TECHNOLOGY CO.,LTD. Patentee after: TIANJIN LISHEN BATTERY JOINT-STOCK Co.,Ltd. Address before: Binhai hi tech Industrial Development Zone, Tianjin city Xiqing District 300384 (outer ring) South Road No. 38 Haitai Co-patentee before: TIANJIN LISHEN SPECIAL POWER TECHNOLOGY CO.,LTD. Patentee before: TIANJIN LISHEN BATTERY JOINT-STOCK Co.,Ltd. |
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Address after: No. 6 Lanyuan Road, Huayuan Industrial Zone, High tech Zone, Binhai New Area, Tianjin, 300384 Patentee after: TIANJIN LISHEN BATTERY JOINT-STOCK Co.,Ltd. Patentee after: Tianjin Lantian Special Power Technology Co.,Ltd. Address before: 300384 Tianjin Xiqing District Binhai hi tech Industrial Development Zone (outer ring) 38 Haitai South Road Patentee before: TIANJIN LISHEN BATTERY JOINT-STOCK Co.,Ltd. Patentee before: TIANJIN LISHEN SPECIAL POWER TECHNOLOGY CO.,LTD. |
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