Summary of the invention
The objective of the invention is in order to overcome the shortcoming that above-mentioned multicolour laser printer electropositivity colored carbon powder exists, a kind of preparation method of multicolour laser printer one-component electropositivity colored carbon powder is provided, product print image density height, good uniformity, the bottom ash amount of the present invention's preparation seldom, do not fly powder, photographic fixing is firm, the demand that can adapt to multiple style middling speed color printer, all-in-one, and manufacturing technology is simple, low-carbon environment-friendly, handling safety, with low cost.
The objective of the invention is to realize by following technical scheme:
1, the raw material of multicolour laser printer one-component electropositivity colored carbon powder of the present invention, form by following components in weight portions:
Styrene-acrylic resin 50~80 weight portions
Vibrin 10~30 weight portions
Masterbatch 5~20 weight portions
Release agent 1~10 weight portion
Charge control agent 0.5~5 weight portion
External additive 1~5 weight portion
Above-mentioned styrene-acrylic resin softening point is 160~180 ℃, the vibrin point is 110~130 ℃, styrene-acrylic resin and vibrin are formed in 1: 0.25~0.5 ratio, the acid number of styrene-acrylic resin, vibrin is at 0~3mg KOH/g, to reach photographic fixing ability, roll banding performance and the chargeding performance of effective raising one-component electropositivity colored carbon powder.
Above-mentioned Masterbatch is weighed in 1: 1~2 ratio with styrene-acrylic resin by colorant and is fully mixed, through double screw extrusion machine extrude, compressing tablet, cooling, coarse crushing is made.Wherein colorant comprises: the carbon black that the blueness of C, M, the special use of Y powder, redness 1, redness 2, yellow organic pigment and K powder are used, wherein the redness 1 of M powder special use and red 2 organic pigments are formed in 1: 0.5~1 ratio, with guarantee that colorant is uniformly dispersed in mixing process and tone and OEM approaching.
Above-mentioned release agent is that the polypropylene wax that 80~90 ℃ paraffin and softening point are 130~140 ℃ is formed in 1: 0.5~1 ratio by softening point, with the fusing point and the demoulding ability of effective control one-component electropositivity colored carbon powder.
Above-mentioned charge control agent comprises: higher fatty acid slaine, alkylamide, nigrosine BK, nigrosine NB, styrene-propene acid are automatically controlled dose of resin type and have the resin of quaternary ammonium salt or have the resin of carbonate.The styrene-acrylic resin and the vibrin of preferred per 100 weight portions, the addition of charge control agent is 0.1~10 weight portion, more preferably 0.5~5 weight portion.The charge control agent that uses can effectively improve carried charge and the fireballing characteristic that electrifies, and makes carbon dust that favorable durability and stability be arranged.
Above-mentioned external additive comprises: one or more combination of silicon dioxide, metal oxide, titanium dioxide, stearates superfines, and to improve flowability, charge stability and the retention of one-component electropositivity colored carbon powder.
2, the preparation of multicolour laser printer one-component electropositivity colored carbon powder
Above-mentioned styrene-acrylic resin, vibrin, Masterbatch, charge control agent, release agent mix in high-speed mixer according to the above ratio, utilize extruder to carry out melting mixing, after extruder is extruded compressing tablet, the coarse crushing of input bowl mill further obtains semi-manufacture through the airslide disintegrating mill crushing and classification.Classification is carried out in requirement according to mean grain size, the preferred 4-12 μ of the volume average particle size Dv of particle m, and the ratio Dv/Dp of more preferably 7~10 μ m, and volume average particle size and particle mean grain size is preferably 1~1.25 01.0~1.3.
3, add external additive
Add external additive in the above-mentioned semi-manufacture again and make product of the present invention.Above-mentioned external additive comprises: one or more combination of silicon dioxide, metal oxide, titanium dioxide, stearates superfines.
The present invention produces multicolour laser printer one-component electropositivity colored carbon powder volume average particle size Dv in 8~8.5 mu m ranges with mechanical crushing method.
After technical scheme of the present invention is implemented, carried charge 12~the 18uc/g of the one-component electropositivity colored carbon powder of being produced in the aggegation degree 1%, is used for many moneys middling speed color printer, all-in-one, C powder density>1.2, M powder density>1.1, Y powder density>0.8, K powder density>1.4, bottom ash<0.08, fixing level>92%, powder consumption<35mg/p, printing whole process does not see and flies powder, combination property all is better than industry standard, and cheap, has satisfied the demand of domestic and international compatible consumptive material producer.
Embodiment
In conjunction with the embodiments, describe the present invention in detail.The raw material of the multicolour laser printer one-component electropositivity colored carbon powder of the embodiment of the invention is made up of following components in weight portions, and described per 1 weight portion is 1 kilogram.
Embodiment 1:
The raw material of multicolour laser printer one-component electropositivity colored carbon powder of the present invention, form by following components in weight portions:
Styrene-acrylic resin 60 weight portions
Vibrin 15 weight portions
Paraffin 2 weight portions
Polypropylene wax 1 weight portion
Charge control agent 3 weight portions
Masterbatch C 19 weight portions
In proportion raw material is mixed in high-speed mixer, extrude compressing tablet through extruder, coarse crushing further obtains semi-manufacture a through the airslide disintegrating mill crushing and classification, and size-grade distribution is as follows:
Volume average particle size Dv 8.56 μ m
The volume fraction 2% of≤5 μ m
The volume fraction 0.3% of 〉=16 μ m
According to following prescription, add external additive:
Semi-manufacture a 100 weight portions
Silicon dioxide microparticle 1 1.0 weight portions
Silicon dioxide microparticle 2 0.3 weight portions
Zinc stearate 0.1 weight portion
Above-mentioned material is weighed in proportion, in high-speed mixer, frequency setting 20~40Hz, incorporation time 3~10min crosses 100~300 mesh sieves after mixing and makes finished product.
Embodiment 2:
Styrene-acrylic resin 60 weight portions
Vibrin 14 weight portions
Paraffin 2 weight portions
Polypropylene wax 1 weight portion
Charge control agent 3 weight portions
Masterbatch M1 10 weight portions
Masterbatch M2 10 weight portions
In proportion raw material is mixed in high-speed mixer, extrude compressing tablet through extruder, coarse crushing further obtains semi-manufacture b through the airslide disintegrating mill crushing and classification, and size-grade distribution is as follows:
Volume average particle size Dv 8.62 μ m
The volume fraction 2% of≤5 μ m
The volume fraction 0.3% of 〉=16 μ m
According to following prescription, add external additive:
Semi-manufacture b 100 weight portions
Silicon dioxide microparticle 1 1.5 weight portions
Silicon dioxide microparticle 2 0.4 weight portions
Zinc stearate 0.1 weight portion
Above-mentioned material is weighed in proportion, in high-speed mixer, frequency setting 20~40Hz, incorporation time 3~10min crosses 100~300 mesh sieves after mixing and makes finished product.
Embodiment 3:
Styrene-acrylic resin 60 weight portions
Vibrin 19 weight portions
Paraffin 2 weight portions
Polypropylene wax 1 weight portion
Charge control agent 3 weight portions
Masterbatch Y 15 weight portions
In proportion raw material is mixed in high-speed mixer, extrude compressing tablet through extruder, coarse crushing further obtains semi-manufacture c through the airslide disintegrating mill crushing and classification, and size-grade distribution is as follows:
Volume average particle size Dv 8.65 μ m
The volume fraction 2% of≤5 μ m
The volume fraction 0.3% of 〉=16 μ m
According to following prescription, add external additive:
Semi-manufacture c 100 weight portions
Silicon dioxide microparticle 11.2 weight portions
Silicon dioxide microparticle 20.5 weight portions
Zinc stearate 0.2 weight portion
Titania 0.1 weight portion
Above-mentioned material is weighed in proportion, in high-speed mixer, frequency setting 20~40Hz, incorporation time 3~10min crosses 100~300 mesh sieves after mixing and makes finished product.
Embodiment 4:
Styrene-acrylic resin 70 weight portions
Vibrin 16 weight portions
Paraffin 2 weight portions
Polypropylene wax 1 weight portion
Charge control agent 3 weight portions
Carbon black 8 weight portions
In proportion raw material is mixed in high-speed mixer, extrude compressing tablet through extruder, coarse crushing further obtains semi-manufacture d through the airslide disintegrating mill crushing and classification, and size-grade distribution is as follows:
Volume average particle size Dv 8.71 μ m
The volume fraction 2% of≤5 μ m
The volume fraction 0.3% of 〉=16 μ m
According to following prescription, add external additive:
Semi-manufacture d 100 weight portions
Silicon dioxide microparticle 11.0 weight portions
Silicon dioxide microparticle 20.8 weight portions
Zinc stearate 0.2 weight portion
Above-mentioned material is weighed in proportion, in high-speed mixer, frequency setting 20~40Hz, incorporation time 3~10min crosses the 100-300 mesh sieve after mixing and makes finished product.
The one-component electropositivity colored carbon powder that above-mentioned four kinds of embodiment obtain is as follows in electropositivity color laser printer (is example with Brother HL-3040 type printer) printing situation:
The image quality index that the machine test obtains on the one-component electropositivity colored carbon powder of the present invention all reaches industry standard, particularly print the whole cycle and do not see and fly the powder phenomenon, the image density fluctuation is less, does not almost have bottom ash, and cheap, satisfied the demand of domestic and international compatible consumptive material producer.