CN102053119A - Ultrasonic flaw detection method for fatigue cracks on thread part of bolt - Google Patents

Ultrasonic flaw detection method for fatigue cracks on thread part of bolt Download PDF

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Publication number
CN102053119A
CN102053119A CN 201010216506 CN201010216506A CN102053119A CN 102053119 A CN102053119 A CN 102053119A CN 201010216506 CN201010216506 CN 201010216506 CN 201010216506 A CN201010216506 A CN 201010216506A CN 102053119 A CN102053119 A CN 102053119A
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flaw detection
probe
workpiece
bolt
instrument
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胡德明
安利新
朱岗
石海英
沈科
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CRRC Qishuyan Co Ltd
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CSR Qishuyan Co Ltd
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Abstract

The invention relates to the technical field of crack detection, in particular to an ultrasonic flaw detection method for fatigue cracks on the thread part of a bolt, which comprises the following steps of: the preparation of equipment and apparatuses, preparatory work for flaw detection, flaw detection operations, inspection and acceptance and processing, and closure. The thread part is scanned by utilizing incident transverse waves, the detection can be finished under undisassembly condition, and whether the thread part has the cracks or not is judged by the conditions of inherent echoes of threads, such as normality, attenuation or fading away. The method is simple, convenient, accurate and highly-efficient.

Description

Bolt thread position fatigue crack defect detection on ultrasonic basis
Technical field
The present invention relates to the crack detection technical field, especially a kind of bolt thread position fatigue crack defect detection on ultrasonic basis.
Background technology
Cylinder and Main bearing bolt, the junction of cylinder head bolt is the key position of whole diesel engine, the firmness that connects, stability is directly connected to the operation of diesel engine, all the time, the flaw detection at bolt part screw thread position all is a difficult point, method of detection is generally: the back of disintegrating adopts magnetic to detect, infiltration detects or detects with normal probe from the termination, all there is the drawback that workpiece is had damage in these methods, at present, also there is not a kind of effective method to cylinder and Main bearing bolt, the connecting thread position of cylinder head bolt is detected, in case there is crackle in workpiece inside, bring hidden danger will for the operation of diesel engine.
Summary of the invention
In order to overcome the deficiency that existing cylinder and Main bearing bolt, cylinder head bolt junction lack effective detection method, the invention provides a kind of bolt thread position fatigue crack defect detection on ultrasonic basis.
The technical solution adopted for the present invention to solve the technical problems is: a kind of bolt thread position fatigue crack defect detection on ultrasonic basis may further comprise the steps: preliminary work → flaw detection operation → examination and processing → ending before the regulation at preparation machine and equipment → flaw detection position, test surface and the selection → flaw detection on the opportunity of flaw detection.
Preparation machine and equipment step comprise following instrument:
A. ultra-sonic defect detector: analog or digital ultrasonic flaw detector, its performance index should satisfy the requirement of JB/T10061 " A type pulse reflection ultra-sonic defect detector general technical specifications ", in the use, the calibrating of instrument should be before the deadline, by annual test and season performance verification;
B. pop one's head in;
C. test block: test block in kind, the cylinder head bolt sensitivity verification test block that comprises 16V280 diesel engine cylinder and the Main bearing bolt sensitivity verification test block that is provided with the dark big artificial defect of 2mm and be provided with the dark little artificial defect of 1mm;
D. couplant: 40~50# machine oil;
E. other annexes: marking pen, minute book and equipments of recording.
Preliminary work step before the flaw detection comprises:
A. remove the dirt of test surface influence coupling;
B. the adjusting of instrument: select test block, probe is moved to the workpiece top, regulate sound path and horizontal knob, the highest reflection wave of test block zero defect place's screw thread is transferred to all over the screen 80%, instrument was regulated and was finished this moment, rotate probe around workpiece, should guarantee in the rotation process to pop one's head in and workpiece between coupling, if the normal screw thread ripple disappearance in artificial defect corresponding section, just can carry out daily flaw detection operation after the compensation coupling difference, otherwise, inspection apparatus and probe performance answered, if malfunctioning, then need change probe or newspaper machine maintenance department maintenance device.
The flaw detection operation steps comprises:
A. the regulation, test surface at position of detecting a flaw and the selection on flaw detection opportunity detect relevant regulations and see Table 1.
Table 1
B. select probe, and regulate instrument;
C. on the workpiece test surface, be coated with couplant;
D. probe moves to the workpiece top, rotate more than the week around workpiece, the probe velocity of rotation should be not more than 1 week/5s, probe positions can be fixed by support, when normal screw thread ripple disappearance occurring or obviously reducing, should be judged to the harm defective, for the workpiece that need carry out scanning to whole crack site, probe should move forward and backward in rotation, promptly does the zigzag scanning;
E. in the flaw detection process, occur that waveform and previous step are rapid to be described differently, but the flaw detection personnel think and also should be judged to the harm defective when this defective has harmfulness;
F. should guarantee in the flaw detection process to pop one's head in and workpiece between coupling, during situations such as clutter is too many when occurring, the disappearance of shape reverse ejected wave, should check whether the state of coupling, probe, probe wire and instrument intact, if be not in good state, should adjust or change.
Check and accept with treatment step and comprise:
When a. finding the harm defective on the workpiece, should be judged to defectively, on workpiece, mark mark, hand over next procedure to handle;
When b. not finding the harm defective, it is qualified to be judged to, and beats flaw detection steel seal at cylinder and Main bearing bolt termination, at cylinder head bolt end skull rubber seal, hands over next procedure.
The ending step comprises:
A. tester in test block, whether the inspection apparatus performance parameter changes, as the artificial defect position occur horizontal shift change surpass 2% or the defective wave height reduce and reach 2dB or when above, the reply same day, tested workpiece detected again;
B. fill in corresponding detection record on request strictly according to the facts;
C. close instrument, arrangement flaw detection place.
The invention has the beneficial effects as follows, utilize incident shear wave double thread position to carry out scanning, under the situation of not disintegrating, can finish detection, situation by the intrinsic echo of screw thread, such as normal, decay or disappear to judge whether the screw thread position exists crackle, simple and convenient, precise and high efficiency.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 a is 16V280 diesel engine cylinder of the present invention and Main bearing bolt sensitivity verification test block synoptic diagram;
Fig. 1 b is a cylinder head bolt sensitivity verification test block synoptic diagram of the present invention;
Instrument was regulated synoptic diagram when Fig. 2 was angle probe of the present invention flaw detection;
Fig. 3 is an artificial defect of the present invention place waveform synoptic diagram.
1. big artificial defects among the figure, 2. little artificial defect.
Embodiment
In conjunction with the accompanying drawings, the present invention is further detailed explanation.These accompanying drawings are the synoptic diagram of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
A kind of bolt thread position fatigue crack defect detection on ultrasonic basis may further comprise the steps: preliminary work → flaw detection operation → examination before preparation machine and the equipment → flaw detection and processing → ending.
Preparation machine and equipment step comprise following instrument:
A. ultra-sonic defect detector: analog or digital ultrasonic flaw detector, its performance index should satisfy the requirement of JB/T10061 " A type pulse reflection ultra-sonic defect detector general technical specifications ", in the use, the calibrating of instrument should be before the deadline, by annual test and season performance verification;
B. pop one's head in;
As Fig. 1 a is 16V280 diesel engine cylinder of the present invention and Main bearing bolt sensitivity verification test block synoptic diagram, Fig. 1 b is a cylinder head bolt sensitivity verification test block synoptic diagram of the present invention, c. test block: test block in kind, the cylinder head bolt sensitivity verification test block that comprises 16V280 diesel engine cylinder and the Main bearing bolt sensitivity verification test block that is provided with the dark big artificial defect 1 of 2mm and be provided with the dark little artificial defect 2 of 1mm;
D. couplant: 40~50# machine oil;
E. other annexes: marking pen, minute book and equipments of recording.
Preliminary work step before the flaw detection comprises:
A. remove the dirt of test surface influence coupling;
Instrument is regulated synoptic diagram when being angle probe of the present invention flaw detection as Fig. 2, Fig. 3 is an artificial defect of the present invention place waveform synoptic diagram, b. the adjusting of instrument: select test block, probe is moved to the workpiece top, regulate sound path and horizontal knob, the highest reflection wave of test block zero defect place's screw thread is transferred to all over the screen 80%, instrument was regulated and to be finished this moment, rotated probe around workpiece, should guarantee in the rotation process to pop one's head in and workpiece between coupling, if the normal screw thread ripple disappearance in artificial defect corresponding section, just can carry out daily flaw detection operation after the compensation coupling difference, otherwise, inspection apparatus and probe performance answered, if malfunctioning, then need change probe or newspaper machine maintenance department maintenance device.
The flaw detection operation steps comprises:
A. the regulation, test surface at position of detecting a flaw and the selection on flaw detection opportunity detect relevant regulations and see Table 1.
Table 1
Figure BSA00000166790900051
B. select probe, and regulate instrument;
C. on the workpiece test surface, be coated with couplant;
D. probe moves to the workpiece top, rotate more than the week around workpiece, the probe velocity of rotation should be not more than 1 week/5s, probe positions can be fixed by support, when normal screw thread ripple disappearance occurring or obviously reducing, should be judged to the harm defective, for the workpiece that need carry out scanning to whole crack site, probe should move forward and backward in rotation, promptly does the zigzag scanning;
E. in the flaw detection process, occur that waveform and previous step are rapid to be described differently, but the flaw detection personnel think and also should be judged to the harm defective when this defective has harmfulness;
F. should guarantee in the flaw detection process to pop one's head in and workpiece between coupling, during situations such as clutter is too many when occurring, the disappearance of shape reverse ejected wave, should check whether the state of coupling, probe, probe wire and instrument intact, if be not in good state, should adjust or change.
Check and accept with treatment step and comprise:
When a. finding the harm defective on the workpiece, should be judged to defectively, on workpiece, mark mark, hand over next procedure to handle;
When b. not finding the harm defective, it is qualified to be judged to, and beats flaw detection steel seal at cylinder and Main bearing bolt termination, at cylinder head bolt end skull rubber seal, hands over next procedure.
The ending step comprises:
A. tester in test block, whether the inspection apparatus performance parameter changes, as the artificial defect position occur horizontal shift change surpass 2% or the defective wave height reduce and reach 2dB or when above, the reply same day, tested workpiece detected again;
B. fill in corresponding detection record on request strictly according to the facts;
C. close instrument, arrangement flaw detection place.
Embodiment:
A kind of bolt thread position fatigue crack defect detection on ultrasonic basis may further comprise the steps: preliminary work → flaw detection operation → examination before preparation machine and the equipment → flaw detection and processing → ending.
Preparation machine and equipment step comprise following instrument:
A. ultra-sonic defect detector: analog or digital ultrasonic flaw detector, its performance index should satisfy the requirement of JB/T10061 " A type pulse reflection ultra-sonic defect detector general technical specifications ", in the use, the calibrating of instrument should be before the deadline, by annual test and season performance verification;
B. pop one's head in;
C. test block: test block in kind, the cylinder head bolt sensitivity verification test block that comprises 16V280 diesel engine cylinder and the Main bearing bolt sensitivity verification test block that is provided with the dark big artificial defect 1 of 2mm and be provided with the dark little artificial defect 2 of 1mm;
D. couplant: 45# machine oil;
E. other annexes: marking pen, minute book and equipments of recording.
Preliminary work step before the flaw detection comprises:
A. remove the dirt of test surface influence coupling;
B. the adjusting of instrument: select test block, probe is moved to the workpiece top, regulate sound path and horizontal knob, the highest reflection wave of test block zero defect place's screw thread is transferred to all over the screen 80%, instrument was regulated and was finished this moment, rotate probe around workpiece, should guarantee in the rotation process to pop one's head in and workpiece between coupling, if the normal screw thread ripple disappearance in artificial defect corresponding section, just can carry out daily flaw detection operation after the compensation coupling difference, otherwise, inspection apparatus and probe performance answered, if malfunctioning, then need change probe or newspaper machine maintenance department maintenance device.
The flaw detection operation steps comprises:
A. the regulation, test surface at position of detecting a flaw and the selection on flaw detection opportunity detect relevant regulations and see Table 1.
Table 1
The workpiece title The flaw detection position The spy of using Test surface Flaw detection opportunity
Figure BSA00000166790900081
B. select probe, and regulate instrument;
C. on the workpiece test surface, be coated with couplant;
D. probe moves to the workpiece top, rotate more than the week around workpiece, the probe velocity of rotation should be not more than 1 week/5s, probe positions can be fixed by support, when normal screw thread ripple disappearance occurring or obviously reducing, should be judged to the harm defective, for the workpiece that need carry out scanning to whole crack site, probe should move forward and backward in rotation, promptly does the zigzag scanning;
E. in the flaw detection process, occur that waveform and previous step are rapid to be described differently, but the flaw detection personnel think and also should be judged to the harm defective when this defective has harmfulness;
F. should guarantee in the flaw detection process to pop one's head in and workpiece between coupling, during situations such as clutter is too many when occurring, the disappearance of shape reverse ejected wave, should check whether the state of coupling, probe, probe wire and instrument intact, if be not in good state, should adjust or change.
Check and accept with treatment step and comprise:
When a. finding the harm defective on the workpiece, should be judged to defectively, on workpiece, mark mark, hand over next procedure to handle;
When b. not finding the harm defective, it is qualified to be judged to, and beats flaw detection steel seal at cylinder and Main bearing bolt termination, at cylinder head bolt end skull rubber seal, hands over next procedure.
The ending step comprises:
A. tester in test block, whether the inspection apparatus performance parameter changes, as the artificial defect position occur horizontal shift change surpass 2% or the defective wave height reduce and reach 2dB or when above, the reply same day, tested workpiece detected again;
B. fill in corresponding detection record on request strictly according to the facts;
C. close instrument, arrangement flaw detection place.
This method is applicable to the threaded portion station ultrasonic wave flaw detection of 16V 280 diesel engine cylinders and Main bearing bolt and various cylinder head bolt.The detection at other bolt class part screw thread position can be carried out with reference to this method.

Claims (6)

1. a bolt thread position fatigue crack defect detection on ultrasonic basis is characterized in that: may further comprise the steps: preliminary work → flaw detection operation → examination before preparation machine and the equipment → flaw detection and processing → ending.
2. bolt thread according to claim 1 position fatigue crack defect detection on ultrasonic basis is characterized in that: preparation machine and equipment step comprise following instrument:
A. ultra-sonic defect detector: analog or digital ultrasonic flaw detector, its performance index should satisfy the requirement of JB/T10061 " A type pulse reflection ultra-sonic defect detector general technical specifications ", in the use, the calibrating of instrument should be before the deadline, by annual test and season performance verification;
B. pop one's head in;
C. test block: test block in kind comprises 16V280 diesel engine cylinder and the Main bearing bolt sensitivity verification test block that is provided with the dark big artificial defect (1) of 2mm and is provided with the cylinder head bolt sensitivity verification test block of the dark little artificial defect (2) of 1mm;
D. couplant: 40~50# machine oil;
E. other annexes: marking pen, minute book and equipments of recording.
3. bolt thread according to claim 1 position fatigue crack defect detection on ultrasonic basis is characterized in that: the preliminary work step before the flaw detection comprises:
A. remove the dirt of test surface influence coupling;
B. the adjusting of instrument: select test block, probe is moved to the workpiece top, regulate sound path and horizontal knob, the highest reflection wave of test block zero defect place's screw thread is transferred to all over the screen 80%, instrument was regulated and was finished this moment, rotate probe around workpiece, should guarantee in the rotation process to pop one's head in and workpiece between coupling, if the normal screw thread ripple disappearance in artificial defect corresponding section, just can carry out daily flaw detection operation after the compensation coupling difference, otherwise, inspection apparatus and probe performance answered, if malfunctioning, then need change probe or newspaper machine maintenance department maintenance device.
4. bolt thread according to claim 1 position fatigue crack defect detection on ultrasonic basis is characterized in that: the flaw detection operation steps comprises:
A. select probe, and regulate instrument;
B. on the workpiece test surface, be coated with couplant;
C. probe moves to the workpiece top, rotate more than the week around workpiece, the probe velocity of rotation should be not more than 1 week/5s, probe positions can be fixed by support, when normal screw thread ripple disappearance occurring or obviously reducing, should be judged to the harm defective, for the workpiece that need carry out scanning to whole crack site, probe should move forward and backward in rotation, promptly does the zigzag scanning;
D. in the flaw detection process, occur that waveform and previous step are rapid to be described differently, but the flaw detection personnel think and also should be judged to the harm defective when this defective has harmfulness;
E. should guarantee in the flaw detection process to pop one's head in and workpiece between coupling, during situations such as clutter is too many when occurring, the disappearance of shape reverse ejected wave, should check whether the state of coupling, probe, probe wire and instrument intact, if be not in good state, should adjust or change.
5. bolt thread according to claim 1 position fatigue crack defect detection on ultrasonic basis is characterized in that: examination comprises with treatment step:
When a. finding the harm defective on the workpiece, should be judged to defectively, on workpiece, mark mark, hand over next procedure to handle;
When b. not finding the harm defective, it is qualified to be judged to, and beats flaw detection steel seal at cylinder and Main bearing bolt termination, at cylinder head bolt end skull rubber seal, hands over next procedure.
6. bolt thread according to claim 1 position fatigue crack defect detection on ultrasonic basis is characterized in that: the ending step comprises:
A. tester in test block, whether the inspection apparatus performance parameter changes, as the artificial defect position occur horizontal shift change surpass 2% or the defective wave height reduce and reach 2dB or when above, the reply same day, tested workpiece detected again;
B. fill in corresponding detection record on request strictly according to the facts;
C. close instrument, arrangement flaw detection place.
CN 201010216506 2010-07-05 2010-07-05 Ultrasonic flaw detection method for fatigue cracks on thread part of bolt Pending CN102053119A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102830177A (en) * 2011-06-13 2012-12-19 松下电器产业株式会社 Abnormality checking apparatus and abnormality checking method
CN104483383A (en) * 2014-12-05 2015-04-01 长春航空液压控制有限公司 Ultrasonic detection method of plunger spring
CN106153721A (en) * 2016-06-21 2016-11-23 中国飞机强度研究所 A kind of crack in bolt detection method and screw thread crack detection device
CN108896666A (en) * 2018-04-26 2018-11-27 天津市昊达泛美科技有限公司 Bolt cylinder Guided waves system and its detection method
CN109187742A (en) * 2018-08-24 2019-01-11 中国飞机强度研究所 Whether a kind of detection bolt hole has the method and spade-type tool of hole-edge crack

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008008827A (en) * 2006-06-30 2008-01-17 Ryoden Shonan Electronics Kk Ultrasonic probe and ultrasonic flaw detection device
CN101178387A (en) * 2007-11-19 2008-05-14 中国南车集团戚墅堰机车车辆工艺研究所 No disassembly screw bolt helical burr root endurance crack ultrasonic wave detection method and detection probe

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008008827A (en) * 2006-06-30 2008-01-17 Ryoden Shonan Electronics Kk Ultrasonic probe and ultrasonic flaw detection device
CN101178387A (en) * 2007-11-19 2008-05-14 中国南车集团戚墅堰机车车辆工艺研究所 No disassembly screw bolt helical burr root endurance crack ultrasonic wave detection method and detection probe

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Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102830177A (en) * 2011-06-13 2012-12-19 松下电器产业株式会社 Abnormality checking apparatus and abnormality checking method
CN102830177B (en) * 2011-06-13 2014-11-12 松下电器产业株式会社 Abnormality checking method and abnormality checking apparatus
CN104483383A (en) * 2014-12-05 2015-04-01 长春航空液压控制有限公司 Ultrasonic detection method of plunger spring
CN106153721A (en) * 2016-06-21 2016-11-23 中国飞机强度研究所 A kind of crack in bolt detection method and screw thread crack detection device
CN108896666A (en) * 2018-04-26 2018-11-27 天津市昊达泛美科技有限公司 Bolt cylinder Guided waves system and its detection method
CN109187742A (en) * 2018-08-24 2019-01-11 中国飞机强度研究所 Whether a kind of detection bolt hole has the method and spade-type tool of hole-edge crack

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Application publication date: 20110511