CN102051758A - Sock machine control system capable of knitting heels at any positions of socks and control method thereof - Google Patents

Sock machine control system capable of knitting heels at any positions of socks and control method thereof Download PDF

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Publication number
CN102051758A
CN102051758A CN 201010553737 CN201010553737A CN102051758A CN 102051758 A CN102051758 A CN 102051758A CN 201010553737 CN201010553737 CN 201010553737 CN 201010553737 A CN201010553737 A CN 201010553737A CN 102051758 A CN102051758 A CN 102051758A
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heel
machine
module
pin
data
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CN102051758B (en
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骆海生
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Abstract

The invention discloses a sock machine control system capable of knitting heels at any positions of socks and a control method thereof. The sock machine control system comprises a personal computer (PC) sock knitting machine plate making system [computer-aided manufacturing (CAM) system], a data transmitting module, a keyboard operating module, a man-computer interface display module, an interruption detection module, a real-time data storage module, an ARM9 embedded processor, a machine actuating mechanism output module, a pattern data processing module and a data input processing module. The invention is easy to operate and convenient to control, shortens sample making time and improves work efficiency.

Description

A kind of hosiery machine control system and control method thereof that can weave heel in the socks optional position
Technical field
The present invention relates to a kind of hosiery machine control system and control method thereof that can weave heel in the socks optional position.
Background technology
The braiding heel of the domestic and international footwear machine of knowing at present is to want the position of operative employee according to heel of a sock, and a cover " fixing needle selection data is edited in size and " water caltrop " position; Heel begins; Heel is chosen pin; The heel pressing; Heel finishes " operation program weave heel, if the heel of socks not at same position, and when the product of a plurality of heels is arranged, will be edited a plurality of different " fixing needle selection data so; Heel begins; Heel is chosen pin; The heel pressing; Heel finishes " operation program finish.Just there is very big defective in such control method in the time of the knitting program of editor's socks, causing wasting the more time edits the program of doing heel, it is the most complicated and loaded down with trivial details to calculate heel in the whole socks knitting program, and require the operative employee that footwear machine control principle and the action of all air valves are had deep understanding, so not only improved specification requirement, and increased workload the operative employee.
Summary of the invention
The object of the present invention is to provide a kind of hosiery machine control system and control method thereof that can weave heel in the socks optional position, only " heel begins the method with a cover; Heel is chosen pin; The heel pressing; Heel finishes " the action formula weave the optional position heel, the position that is to say heel no matter where, heel can overlap that " heel begins with one; Heel is chosen pin; The heel pressing; Heel finishes " operation program weave the optional position heel, do not need " fixedly needle selection data ", have simple to operately, control is convenient, the shortening programming time, increases work efficiency.
In order to achieve the above object, technical scheme of the present invention is:
A kind of can comprising PC footwear machine forme-producing system (CAM system), data transmitting module, keyboard operation module, man-machine interface display module, interrupt detection module, real-time data memory module, ARM9 flush bonding processor, machine executing agency output module, pattern data processing module and data input processing module in the hosiery machine control system of socks optional position braiding heel;
Be used to edit required tissue of fabric sample or pattern, count, length, the PC footwear machine forme-producing system (CAM system) of these fabric parameters of braiding speed;
Be used to send and compile the synthetic colored type file and the data transmitting module of control documents from PC footwear machine forme-producing system (CAM system);
Be used to revise machine parameter and the keyboard operation module of operating machines;
Be used to show the man-machine interface display module of various file parameters, machine run real time data and fault alarm information;
Be used for detection,, produce an interrupt signal immediately, and notify main program handling interrupt incident, promptly carry out the interruption detection module of certain section specific program when having monitored signal to exterior interrupt;
Be used for storage, and be equipped with power-down protection, prevent to continue to weave the real-time data memory module of socks because accident power-off causes loss of data to hosiery machine current file data and real time data;
Be used to realize the operation of hosiery machine man-machine interface display module, keyboard operation module, file delivery module, interruption detection module, pattern data processing module, real-time data memory module and machine executing agency output module and the ARM9 flush bonding processor of management; By analyzing the processing of pattern data and each parameter, sensor input, encoder and feedback data, finish the control of hosiery machine servo-driver, step motor control, the control of needle selection device, Air Valve Control, and real time data is shown in the man-machine interface display module, make the hosiery machine operator view real time data at display interface;
Be used to realize machine executing agency output module to each mechanical part action control of hosiery machine;
Be used to read the data input processing module of encoder, inductor input and other controls;
Be used to handle the pattern data processing module of socks pattern data.
A kind of can comprising the steps: in the hosiery machine control method of socks optional position braiding heel
1) position by heel obtains heel center line pin number (being the value of HG0);
2) size by heel obtains heel radius pin number (being the value of HGr);
3) obtain heel by above 2 value and water caltrop position and reverse position (being the value of HGf);
4) count according to heel center line pin that HG0, heel radius pin count HGr, heel reverses these three parameters of position HGf, the needle selection parameter that draws heel is: the initial needle selection pin of heel number=HG0+HGr+1; Heel finishes needle selection pin number=HG0-HGr; Heel reverses pin number=HG0+HGf for the first time; Substitute fixedly needle selection data in the past with these parameters;
5) " heel begins editor's one cover; Heel is chosen pin; The heel pressing; Heel finishes " operation program;
6) by above parameter and operation program, control system just can draw the track of syringe operation, and control system is carried out the heel braiding according to the track of syringe operation.
In the needle selection and action parameter of described heel, when addition and when counting PIN greater than machine needle and the value pin that deducts machine count PIN; When the difference of subtracting each other was negative, the pin that subtrahend will add machine was earlier counted PIN and then is subtracted each other.
Beneficial effect of the present invention is: the present invention can finish a normal heel braiding commonly used by top 6 steps, when the position of heel changes, the value of HG0 and HGf can change, all action formulas also will change, the present invention changes mechanical origin (0) the also value by HG0, the action formula that weaves heel so can also be with original action formula (because the action of all air valves all be reference point with the mechanical origin), so the action formula of braiding heel does not need to update.Control system of the present invention and control method and traditional control system and control method are compared, advantage is mainly reflected in two aspects: 1, with three parameter (HG0, HGr, HGf) thoroughly substituted " fixedly needle selection data ", loaded down with trivial details " fixedly needle selection data " revised the modification that is reduced to three parameters; 2, when heel position changes, do not need to carry out again the modification of heel action formula.According to operating practice, same operating personnel needed finish in 3--4 hour with the sample socks of an original control system and a more complicated of control method braiding, and used the control system of optional position of the present invention heel braiding and control method to weave same sample socks as long as just can finish in 30 minutes.Control system of the present invention and control method have simple to operate, and control is convenient, shorten and draw a design the time, increase work efficiency.
Description of drawings
Fig. 1 is the structure chart of control system of the present invention;
Fig. 2 is the hardware structure diagram of hosiery machine control system of the present invention;
Fig. 3 is an embodiment parameter schematic diagram.
The specific embodiment
Embodiment
As shown in Figure 1 and Figure 2, the a kind of of present embodiment can comprise PC footwear machine forme-producing system (CAM system), data transmitting module, keyboard operation module, man-machine interface display module, interrupt detection module, real-time data memory module, ARM9 flush bonding processor, machine executing agency output module, pattern data processing module and data input processing module in the hosiery machine control system of socks optional position braiding heel;
Be used to edit required tissue of fabric sample or pattern, count, length, the PC footwear machine forme-producing system (CAM system) of these fabric parameters of braiding speed;
Be used to send and compile the synthetic colored type file and the data transmitting module of control documents from PC footwear machine forme-producing system (CAM system);
Be used to revise machine parameter and the keyboard operation module of operating machines;
Be used to show the man-machine interface display module of various file parameters, machine run real time data and fault alarm information;
Be used for detection,, produce an interrupt signal immediately, and notify main program handling interrupt incident, promptly carry out the interruption detection module of certain section specific program when having monitored signal to exterior interrupt;
Be used for storage, and be equipped with power-down protection, prevent to continue to weave the real-time data memory module of socks because accident power-off causes loss of data to hosiery machine current file data and real time data;
Be used to realize the operation of hosiery machine man-machine interface display module, keyboard operation module, file delivery module, interruption detection module, pattern data processing module, real-time data memory module and machine executing agency output module and the ARM9 flush bonding processor of management; By analyzing the processing of pattern data and each parameter, sensor input, encoder and feedback data, finish the control of hosiery machine servo-driver, step motor control, the control of needle selection device, Air Valve Control, and real time data is shown in the man-machine interface display module, make the hosiery machine operator view real time data at display interface;
Be used to realize machine executing agency output module to each mechanical part action control of hosiery machine;
Be used to read the data input processing module of encoder, inductor input and other controls;
Be used to handle the pattern data processing module of socks pattern data.
Tissue and pattern that present embodiment is required according to fabric sample, the density of fabric, length, these fabric parameters of braiding speed, with its input PC footwear machine forme-producing system (CAM system), by the synthetic style file of system's compiling, be sent in the data transmitting module by network interface or USB storage then; As shown in Figure 3,1. HG0=0 (mechanical origin 3.), heel radius pin are counted HGr=36 to the heel center line pin number of present embodiment, heel reverses position HGr=65, and establishing the machine needle number is PIN 144; The operator counts by keyboard operation module input heel center line pin that HG0=0, heel radius pin count HGr=36, heel reverses these three parameters of position HGr=65, after the hosiery machine control system obtains above-mentioned three parameters, by Treatment Analysis draw the initial needle selection pin of heel number 2.=HG0+HGr+1=37; Heel finish needle selection pin number 4.=(PIN+HG0)-HGr=108; Heel reverse for the first time the pin number 5.=HG0+HGf=66; Draw the track of syringe operation thus; Can be when control system braiding heel by controlling the braiding that machine executing agency output module is finished heel by above-mentioned control system with worthwhile syringe running orbit that gets and action formula.
When the position of heel changes, the value of HG0 and HGf can change, control program can be offset mechanical origin (0) the also value by HG0, make the relative displacement of HG0 and mechanical origin (0) remain 0, the formula of braiding heel still can not need to update so weave the action formula of heel with original action formula (because the action of all air valves all be reference point with the mechanical origin) like this.
With this kind control system and control method, when heel need be made an amendment, only need by keyboard operation revise three parameters (HG0, HGr, HGf), and not the needs people for calculating: the initial needle selection pin of heel number=HG0+HGr+1; Heel finishes needle selection pin number=HG0-HGr; Heel reverses pin number=HG0+HGf for the first time; Come to revise " fixedly needle selection data " and action formula by the pin position one by one by button operation again, the feasible time of finishing complex sample socks of drawing a design reduced to present 30 minutes from original 3-4 hour.In the needle selection and action parameter of described heel, when addition and when counting PIN greater than machine needle and the value pin that deducts machine count PIN; When the difference of subtracting each other was negative, the pin that subtrahend will add machine was earlier counted PIN and then is subtracted each other.

Claims (4)

1. an energy is characterized in that comprising PC footwear machine forme-producing system, data transmitting module, keyboard operation module, man-machine interface display module, interrupts detection module, real-time data memory module, ARM9 flush bonding processor, machine executing agency output module, pattern data processing module and data input processing module in the hosiery machine control system of socks optional position braiding heel;
Be used to edit required tissue of fabric sample or pattern, count, length, the PC footwear machine forme-producing system of these fabric parameters of braiding speed;
Be used to send and compile the synthetic colored type file and the data transmitting module of control documents from PC footwear machine forme-producing system;
Be used to revise machine parameter and the keyboard operation module of operating machines;
Be used to show the man-machine interface display module of various file parameters, machine run real time data and fault alarm information;
Be used for detection,, produce an interrupt signal immediately, and notify main program handling interrupt incident, promptly carry out the interruption detection module of certain section specific program when having monitored signal to exterior interrupt;
Be used for storage, and be equipped with power-down protection, the more anti-real-time data memory modules that can't continue to weave socks because accident power-off causes loss of data hosiery machine current file data and real time data;
Be used to realize the operation of hosiery machine man-machine interface display module, keyboard operation module, file delivery module, interruption detection module, pattern data processing module, real-time data memory module and machine executing agency output module and the ARM9 flush bonding processor of management; By analyzing the processing of pattern data and each parameter, sensor input, encoder and feedback data, finish the control of hosiery machine servo-driver, step motor control, the control of needle selection device, Air Valve Control, and real time data is shown in the man-machine interface display module, make the hosiery machine operator view real time data at display interface;
Be used to realize machine executing agency output module to each mechanical part action control of hosiery machine;
Be used to read the data input processing module of encoder, inductor input and other controls;
Be used to handle the pattern data processing module of socks pattern data.
2. a kind of can it is characterized in that in the hosiery machine control system of socks optional position braiding heel as claimed in claim 1: described data transmitting module is by network interface or USB storage transmission fabric parameter.
3. as claimed in claim 1 can it is characterized in that comprising the steps: in the hosiery machine control method of footwear machine optional position heel braiding
1) position by heel obtains heel center line pin number, the i.e. value of HG0;
2) size by heel obtains heel radius pin number, the i.e. value of HGr;
3) obtain heel by above 2 value and water caltrop position and reverse position, the i.e. value of HGf;
4) count according to heel center line pin that HG0, heel radius pin count HGr, heel reverses these three parameters of position HGf, the needle selection and the action parameter that draw heel are: the initial needle selection pin of heel number=HG0+HGr+1; Heel finishes needle selection pin number=HG0-HGr; Heel reverses pin number=HG0+HGf for the first time;
5) " heel begins editor's one cover; Heel is chosen pin; The heel pressing; Heel finishes " operation program;
6) by above parameter and operation program, control system just can draw the track of syringe operation, and the heel of finishing socks by the running of The whole control system weaves.
4. as claimed in claim 1 can it is characterized in that in the hosiery machine control method of footwear machine optional position heel braiding: in the needle selection and action parameter of described heel, when addition and when counting PIN greater than machine needle and the value pin that deducts machine count PIN; When the difference of subtracting each other was negative, the pin that subtrahend will add machine was earlier counted PIN and is subtracted each other.
CN201010553737A 2010-11-19 2010-11-19 Sock machine control system capable of knitting heels at any positions of socks and control method thereof Expired - Fee Related CN102051758B (en)

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CN201010553737A CN102051758B (en) 2010-11-19 2010-11-19 Sock machine control system capable of knitting heels at any positions of socks and control method thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102926123A (en) * 2012-11-30 2013-02-13 宁波慈星股份有限公司 Density triangle closed-loop control device for circular knitting machine
CN102965830A (en) * 2012-12-04 2013-03-13 江苏盈悦科技有限公司 System and method for controlling high-speed jacquard needle selection of silk stocking knitting machine
CN103064353A (en) * 2011-10-21 2013-04-24 福建睿能电子有限公司 Flat knitting machine remote control method
CN103472749A (en) * 2013-09-13 2013-12-25 常熟市乐德维织造有限公司 Computer jacquard controller for two-sided knitting jacquard circular knitting machine
CN107272554A (en) * 2017-06-21 2017-10-20 无锡威奥液压机电设备有限公司 A kind of textile machine electric control system
CN110409044A (en) * 2019-08-15 2019-11-05 北京大豪科技股份有限公司 Knit socks method, apparatus, electronic equipment and storage medium
CN113737373A (en) * 2021-08-11 2021-12-03 福建海睿达科技有限公司 Generation method, generation system and control system of pattern file for hosiery machine and hosiery machine

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CN201313973Y (en) * 2008-11-20 2009-09-23 上海驰象信息技术有限公司 Electronic jacquard stocking machine with improved control system
CN201942845U (en) * 2010-11-19 2011-08-24 骆海生 Control system for hosiery machine capable of kitting heel at any place of sock

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CN201942845U (en) * 2010-11-19 2011-08-24 骆海生 Control system for hosiery machine capable of kitting heel at any place of sock

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103064353A (en) * 2011-10-21 2013-04-24 福建睿能电子有限公司 Flat knitting machine remote control method
CN102926123A (en) * 2012-11-30 2013-02-13 宁波慈星股份有限公司 Density triangle closed-loop control device for circular knitting machine
CN102965830A (en) * 2012-12-04 2013-03-13 江苏盈悦科技有限公司 System and method for controlling high-speed jacquard needle selection of silk stocking knitting machine
CN102965830B (en) * 2012-12-04 2014-11-05 浙江恒强科技股份有限公司 System and method for controlling high-speed jacquard needle selection of silk stocking knitting machine
CN103472749A (en) * 2013-09-13 2013-12-25 常熟市乐德维织造有限公司 Computer jacquard controller for two-sided knitting jacquard circular knitting machine
CN107272554A (en) * 2017-06-21 2017-10-20 无锡威奥液压机电设备有限公司 A kind of textile machine electric control system
CN110409044A (en) * 2019-08-15 2019-11-05 北京大豪科技股份有限公司 Knit socks method, apparatus, electronic equipment and storage medium
CN113737373A (en) * 2021-08-11 2021-12-03 福建海睿达科技有限公司 Generation method, generation system and control system of pattern file for hosiery machine and hosiery machine
CN113737373B (en) * 2021-08-11 2023-09-08 福建海睿达科技有限公司 Method and system for generating pattern file for hosiery machine, control system and hosiery machine

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