CN102050637A - Foam concrete material, foam concrete and preparation method thereof - Google Patents

Foam concrete material, foam concrete and preparation method thereof Download PDF

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Publication number
CN102050637A
CN102050637A CN2010105554212A CN201010555421A CN102050637A CN 102050637 A CN102050637 A CN 102050637A CN 2010105554212 A CN2010105554212 A CN 2010105554212A CN 201010555421 A CN201010555421 A CN 201010555421A CN 102050637 A CN102050637 A CN 102050637A
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CN
China
Prior art keywords
parts
whipping agent
foam
foamed concrete
concrete material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2010105554212A
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Chinese (zh)
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CN102050637B (en
Inventor
查晓雄
刘轶翔
张凯
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Shenzhen Graduate School Harbin Institute of Technology
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Shenzhen Graduate School Harbin Institute of Technology
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Priority to CN2010105554212A priority Critical patent/CN102050637B/en
Publication of CN102050637A publication Critical patent/CN102050637A/en
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Publication of CN102050637B publication Critical patent/CN102050637B/en
Expired - Fee Related legal-status Critical Current
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to a foam concrete material prepared from waste cement mortar, foam concrete and a preparation method thereof. The foam concrete material comprises the waste cement mortar, cement, wood glue powder, gypsum, slaked lime and foaming agent foam. The foam concrete material is prepared from the waste cement mortar, so the waste cement mortar can be recycled and the environment is protected; the foam concrete material can be prepared into heat-insulated soundproof high-strength foam concrete building blocks, the building blocks are massively applied to construction works, and the construction cost of the construction works is reduced; and the waste cement mortar is recycled, so the cost is saved and the environment cannot be polluted.

Description

A kind of foamed concrete material, foamed concrete and preparation method
Technical field
The present invention relates to a kind of foamed concrete material, foamed concrete and preparation method, relate in particular to a kind of foamed concrete material, foamed concrete and preparation method that discarded sand-cement slurry is made that recycle.
Background technology
A large amount of truck mixer is arranged in the big city at present, and every day, transport mixer must wash inner concrete hold-up vessel when end-of-job, can wash away a large amount of sand-cement slurry like this, if the direct discharging of these sand-cement slurry will cause the pollution of environment.Handle as waste for this discarded sand-cement slurry at present, like this, both needed it is transported away, also need to be further processed to prevent its contaminate environment.This had both wasted discarded sand-cement slurry, needed to spend extra economy again.
 
Summary of the invention
The technical problem that the present invention solves is: foamed concrete material of the present invention, overcoming had both wasted discarded sand-cement slurry in the prior art, need extra economy to prevent its technical problem to the pollution of environment again.
Technical scheme of the present invention is: a kind of foamed concrete material is provided, comprise solid constituent and whipping agent foam, described solid constituent by mass fraction is: 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, 10 parts-30 parts of white limes, described whipping agent volume of foam amount is 40-80 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:20 to 1:40 with quality.
Further technical scheme of the present invention is: described whipping agent volume of foam amount is 40-60 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:30 with quality.
Further technical scheme of the present invention is: the mass fraction of described discarded sand-cement slurry, cement, ureaformal dehyde resin glue, gypsum, white lime is: 50 parts of discarded sand-cement slurry volumes, 20 parts of cement mixing contents, 0.3 part of ureaformal dehyde resin glue, 5 parts in gypsum, 25 parts of white limes.
Further technical scheme of the present invention is: described solid particulate radical length is less than 1 millimeter.
Further technical scheme of the present invention is: described discarded sand-cement slurry is the discarded sand-cement slurry in the concrete for making process.
Further technical scheme of the present invention is: described whipping agent adopts the vegetable protein whipping agent.
Technical scheme of the present invention is: a kind of foamed concrete is provided, it is characterized in that, described foamed concrete material is applied to make foamed concrete.
Technical scheme of the present invention is: a kind of preparation method of foamed concrete is provided, comprises the steps:
The preparation foaming agent solution: is that 1:20 to 1:40 prepares foaming agent solution with described whipping agent and water by mass ratio;
Stir mixed: described solid constituent by mass fraction is: 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, white lime mix and stir for 10 parts-30 part, foaming agent solution is generated foam, by described whipping agent volume of foam amount is that 40-80 times of described solid constituent volume total amount are got the whipping agent foam, stirs described whipping agent foam and described solid constituent mixed;
Maintenance: the concrete grout that will stir after mixing pours into maintenance in the model.
Further technical scheme of the present invention is: described whipping agent volume of foam amount is 40-60 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:30 with quality.
Further technical scheme of the present invention is: in the maintenance step, concrete member is placed the above condition maintenance of 20 ℃ ± 2 ℃ of temperature, 95 parts of RH of relative humidity 1 day to 3 days, be placed in the air ambient under normal temperature, the normal pressure maintenance again 25 days to 27 days.
Technique effect of the present invention is: utilize discarded sand-cement slurry to make foamed concrete material, comprise solid constituent and whipping agent foam, described solid constituent by mass fraction is: 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, 10 parts-30 parts of white limes, described whipping agent volume of foam amount is 40-80 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:20 to 1:40 with quality.The foamed concrete material that the present invention utilizes discarded sand-cement slurry to make can reclaim discarded sand-cement slurry on the one hand, helps environment protection; on the other hand; can make also higher foam concrete segment of heat insulation, sound insulation, intensity, be widely used in the construction work, lower construction engineering cost.Discarded sand-cement slurry is utilized again, saved cost, can not pollute again after utilizing again environment.This foam concrete block can be used for the inner partition wall of general covil construction etc.This foam concrete block density is at 650KG/m 3About, being about about 1/4 of normal concrete density, this helps the antidetonation of covil construction.There is a large amount of airtight holes this foam concrete block inside, helps the sound insulation, heat insulation of body of wall.
Description of drawings
Fig. 1 is the schema of preparation method of concrete of the present invention.
Embodiment
Below in conjunction with specific embodiment, technical solution of the present invention is further specified.
The specific embodiment of the present invention is: a kind of foamed concrete material is provided, comprise solid constituent and whipping agent foam, described solid constituent by mass fraction is: 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, 10 parts-30 parts of white limes, described whipping agent volume of foam amount is 40-80 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:20 to 1:40 with quality.Described solid particulate radical length is less than 1 millimeter, preferably less than 0.5 millimeter.Described discarded sand-cement slurry is the discarded sand-cement slurry in the concrete for making process.Described whipping agent adopts the vegetable protein whipping agent.
Among the present invention, the foamed concrete material that sand-cement slurry, cement, ureaformal dehyde resin glue, gypsum, white lime and whipping agent are prepared in proportion will be discarded.In making concrete specific implementation process, at first prepare whipping agent, adopt the preparation of vegetable protein whipping agent, whipping agent and water are pressed the mass ratio preparation foaming agent solution of 1:30; To discard 50 parts-70 parts of sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, 10 parts-30 parts of white limes by mass fraction, mixed and stir, make dough not have as far as possible, add suitable foam again, about restir one minute, pour in the die trial, floating, maintenance 28 days.Among the present invention, the optimum quality ratio of this foamed concrete material: 50 parts of discarded sand-cement slurry volumes, 20 parts of cement mixing contents, 0.3 part of ureaformal dehyde resin glue, 5 parts in gypsum, 25 parts of white limes, the volume that foam needs are 65 times of all solids volume total amount.
The foamed concrete material that the present invention utilizes discarded sand-cement slurry to make can reclaim discarded sand-cement slurry on the one hand, helps environment protection; on the other hand; can make also higher foam concrete segment of heat insulation, sound insulation, intensity, be widely used in the construction work, lower construction engineering cost.Discarded sand-cement slurry is utilized again, saved cost, can not pollute again after utilizing again environment.This foam concrete block can be used for the inner partition wall of general covil construction etc.This foam concrete block density is at 650KG/m 3About, being about about 1/4 of normal concrete density, this helps the antidetonation of covil construction.There is a large amount of airtight holes this foam concrete block inside, helps the sound insulation, heat insulation of body of wall.
As shown in Figure 1, specific embodiments of the invention are: a kind of preparation method of foamed concrete is provided, comprises the steps:
Step 100: the preparation foaming agent solution, that is, is the ratio preparation foaming agent solution of 1:30 with described whipping agent and water in mass ratio.In the specific embodiment: adopt the preparation of vegetable protein whipping agent, press the mass ratio preparation foaming agent solution that whipping agent and water are pressed 1:30.
Step 200: stir mixedly, promptly by mass fraction be: it is fully mixed with described foaming agent solution that 10 parts-30 parts of 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, white lime mix and stir the back.In the specific implementation process, 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, white lime mixes and stirs for 10 parts-30 part, the lather volume that described whipping agent produces is 40 times-80 times of all solids component volume, the mass fraction that stirs is 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, the mixture that white lime is 10 parts-30 parts is to make dough not have as far as possible, again that this mixture and described foaming agent solution is fully mixed, restir is about one minute.
In the specific embodiment, the optimum quality ratio of this foamed concrete material: 50 parts of discarded sand-cement slurry volumes, 20 parts of cement mixing contents, 0.3 part of ureaformal dehyde resin glue, 5 parts in gypsum, 25 parts of white limes, the volume that foam needs are 65 times of all solids volume total amount.
Step 300: maintenance, the concrete grout that is about to stir after mixing pours into maintenance in the model.Concrete curing condition: concrete member is placed the above condition maintenance of 20 ℃ ± 2 ℃ of temperature, 95 parts of RH of relative humidity 1 day to 3 days, be placed in the air ambient under normal temperature, the normal pressure maintenance again 25 days to 27 days.
The method that the foamed concrete material that the present invention utilizes discarded sand-cement slurry to make is made foamed concrete; can reclaim discarded sand-cement slurry on the one hand; help environment protection; on the other hand; can make also higher foam concrete segment of heat insulation, sound insulation, intensity; be widely used in the construction work, lower construction engineering cost.Discarded sand-cement slurry is utilized again, saved cost, can not pollute again after utilizing again environment.This foam concrete block can be used for the inner partition wall of general covil construction etc.This foam concrete block density is at 650KG/m 3About, being about about 1/4 of normal concrete density, this helps the antidetonation of covil construction.There is a large amount of airtight holes this foam concrete block inside, helps the sound insulation, heat insulation of body of wall.
Above content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.

Claims (10)

1. foamed concrete material, it is characterized in that, comprise solid constituent and whipping agent foam, described solid constituent by mass fraction is: 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement mixing contents, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, 10 parts-30 parts of white limes, described whipping agent volume of foam amount is 40-80 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:20 to 1:40 with quality.
2. according to the described foamed concrete material of claim 1, it is characterized in that, described whipping agent volume of foam amount is 40-60 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:30 with quality.
3. according to the described foamed concrete material of claim 1, it is characterized in that the mass fraction of described discarded sand-cement slurry, cement, ureaformal dehyde resin glue, gypsum, white lime is: 50 parts of discarded sand-cement slurry volumes, 20 parts of cement mixing contents, 0.3 part of ureaformal dehyde resin glue, 5 parts in gypsum, 25 parts of white limes.
4. according to the described foamed concrete material of claim 1, it is characterized in that described solid particulate radical length is less than 1 millimeter.
5. according to the described foamed concrete material of claim 1, it is characterized in that described discarded sand-cement slurry is the discarded sand-cement slurry in the concrete for making process.
6. according to the described foamed concrete material of claim 1, it is characterized in that described whipping agent adopts the vegetable protein whipping agent.
7. a foamed concrete of using the described foamed concrete material of above-mentioned arbitrary claim is characterized in that, described foamed concrete material is applied to make foamed concrete.
8. an application rights requires the preparation method of 7 described foamed concrete, comprises the steps:
The preparation foaming agent solution: is that 1:20 to 1:40 prepares foaming agent solution with described whipping agent and water by mass ratio;
Stir mixed: described solid constituent by mass fraction is: 50 parts-70 parts of discarded sand-cement slurry volumes, 15 parts-30 parts of cement, 0.3 part-0.6 part of ureaformal dehyde resin glue, 5 parts-20 parts in gypsum, white lime mix and stir for 10 parts-30 part, foaming agent solution is generated foam, by described whipping agent volume of foam amount is that 40-80 times of described solid constituent volume total amount are got the whipping agent foam, stirs described whipping agent foam and described solid constituent mixed;
Maintenance: the concrete grout that will stir after mixing pours into maintenance in the model.
9. the preparation method of described foamed concrete according to Claim 8, it is characterized in that, described whipping agent volume of foam amount is 40-60 times of described solid constituent volume total amount, and described whipping agent foam is that whipping agent makes than the foaming agent water solution foaming for 1:30 with quality.
10. the preparation method of described foamed concrete according to Claim 8, it is characterized in that, in the maintenance step, concrete member is placed the above condition maintenance of 20 ℃ ± 2 ℃ of temperature, 95 parts of RH of relative humidity 1 day to 3 days, be placed in the air ambient under normal temperature, the normal pressure maintenance again 25 days to 27 days.
CN2010105554212A 2010-11-23 2010-11-23 Foam concrete material, foam concrete and preparation method thereof Expired - Fee Related CN102050637B (en)

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Application Number Priority Date Filing Date Title
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CN102050637B CN102050637B (en) 2012-11-14

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102701676A (en) * 2012-06-12 2012-10-03 上海中锦建设集团股份有限公司 Foam concrete material and preparation method thereof
RU2479527C1 (en) * 2012-02-22 2013-04-20 Юлия Алексеевна Щепочкина Decorative plaster
CN103184807A (en) * 2011-12-30 2013-07-03 天津中金博奥重工机械有限责任公司 Precast block overlaid and assembled house

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6133350A (en) * 1996-08-13 2000-10-17 Shell Oil Company Oil free compounds of styrenic block copolymers, amorphous polyolefins, and carbon black
CN1715249A (en) * 2005-07-15 2006-01-04 逄增彬 Animal foaming concrete wall block
CN101016203A (en) * 2007-01-22 2007-08-15 桂永全 Aviation runway bruising type safety barrage block and manufacturing method thereof
JP2009528242A (en) * 2006-03-01 2009-08-06 エボニック レーム ゲゼルシャフト ミット ベシュレンクテル ハフツング Additive mixture for building materials having microparticles that swell in the building material mixture

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6133350A (en) * 1996-08-13 2000-10-17 Shell Oil Company Oil free compounds of styrenic block copolymers, amorphous polyolefins, and carbon black
CN1715249A (en) * 2005-07-15 2006-01-04 逄增彬 Animal foaming concrete wall block
JP2009528242A (en) * 2006-03-01 2009-08-06 エボニック レーム ゲゼルシャフト ミット ベシュレンクテル ハフツング Additive mixture for building materials having microparticles that swell in the building material mixture
CN101016203A (en) * 2007-01-22 2007-08-15 桂永全 Aviation runway bruising type safety barrage block and manufacturing method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103184807A (en) * 2011-12-30 2013-07-03 天津中金博奥重工机械有限责任公司 Precast block overlaid and assembled house
RU2479527C1 (en) * 2012-02-22 2013-04-20 Юлия Алексеевна Щепочкина Decorative plaster
CN102701676A (en) * 2012-06-12 2012-10-03 上海中锦建设集团股份有限公司 Foam concrete material and preparation method thereof
CN102701676B (en) * 2012-06-12 2014-01-29 上海中锦建设集团股份有限公司 Foam concrete material and preparation method thereof

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