CN102050477A - Method and device for reducing washing water amount of pseudo-boehmite - Google Patents
Method and device for reducing washing water amount of pseudo-boehmite Download PDFInfo
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- CN102050477A CN102050477A CN 201010151460 CN201010151460A CN102050477A CN 102050477 A CN102050477 A CN 102050477A CN 201010151460 CN201010151460 CN 201010151460 CN 201010151460 A CN201010151460 A CN 201010151460A CN 102050477 A CN102050477 A CN 102050477A
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- Prior art keywords
- boehmite
- pseudo
- ultrasonic wave
- washing
- carried out
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Links
- 238000005406 washing Methods 0.000 title claims abstract description 38
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 title claims abstract description 29
- 238000000034 method Methods 0.000 title claims abstract description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title abstract description 16
- 239000002002 slurry Substances 0.000 claims abstract description 15
- 230000032683 aging Effects 0.000 claims abstract description 13
- 238000002386 leaching Methods 0.000 claims description 17
- 238000003756 stirring Methods 0.000 claims description 17
- 238000002525 ultrasonication Methods 0.000 claims description 13
- 230000009471 action Effects 0.000 claims description 9
- 239000006210 lotion Substances 0.000 claims description 9
- 239000007787 solid Substances 0.000 claims description 9
- 238000002604 ultrasonography Methods 0.000 claims description 5
- 229910001415 sodium ion Inorganic materials 0.000 abstract description 5
- FKNQFGJONOIPTF-UHFFFAOYSA-N Sodium cation Chemical compound [Na+] FKNQFGJONOIPTF-UHFFFAOYSA-N 0.000 abstract description 3
- 238000009210 therapy by ultrasound Methods 0.000 abstract 2
- 239000010413 mother solution Substances 0.000 abstract 1
- 238000005201 scrubbing Methods 0.000 abstract 1
- 239000000243 solution Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 9
- 238000001914 filtration Methods 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 239000011734 sodium Substances 0.000 description 7
- 229910052708 sodium Inorganic materials 0.000 description 7
- 239000012065 filter cake Substances 0.000 description 6
- 239000011148 porous material Substances 0.000 description 4
- 239000012452 mother liquor Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009514 concussion Effects 0.000 description 2
- 238000010981 drying operation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 description 1
- 229910001948 sodium oxide Inorganic materials 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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Abstract
The invention discloses a method and device for reducing the washing water amount of pseudo-boehmite. The method comprises the following step: performing ultrasonic treatment on the aging slurry conveyed through a pipe; or performing ultrasonic treatment on scrubbing solution in a washing tank. The invention also discloses a device for reducing the washing water amount of pseudo-boehmite. The device comprises an ultrasonic processor, wherein the ultrasonic processor is arranged in the pipe for conveying the aging slurry or the washing tank. By adopting the method and device provided by the invention, the washing water amount can be reduced and the sodium ion concentration of washing mother solution can be increased.
Description
Technical field
The present invention relates to intend thin water washing field, particularly a kind of method and device that reduces the pseudo-boehmite leaching requirement.
Background technology
[0002] pseudo-boehmite is a kind of chemical aluminum oxide, is powdery solid, and pore volume is about 0.3~1.0ml/g, about specific surface 200~300m2/g; Because its high-ratio surface, large pore volume, surfactivity is big, so often be used as catalyzer or support of the catalyst, is widely used at petroleum chemical industry.
But because its product porous, the product of producing washing difficulty is big, and water is difficult to the incidental sodium washes clean of solid, but does not have other effective washing methods, can only wash with water now in the production, and the bath water amount is very big.Along with the development of chemical aluminum oxide, the output of pseudo-boehmite is increasing, and the consequent is that the bath water amount is also very big.The water loss of different sorts pseudo-boehmite is greatly about 20~100 tons, and the washing mother liquor contains the sodium ion of lower concentration, and it is too high to recycle energy consumption.Therefore, reducing the washing process leaching requirement is the primary problem that pseudo-boehmite is produced.
Summary of the invention
One of purpose of the present invention provides a kind of method and device that reduces the pseudo-boehmite leaching requirement.
According to an aspect of the present invention, provide a kind of method that reduces the pseudo-boehmite leaching requirement, comprising:
Aging slurries to pipe-line transportation carry out ultrasonication; Or
The washing lotion of stirring in the rinse bath is carried out ultrasonication.
According to another aspect of the present invention, provide a kind of device that reduces the pseudo-boehmite leaching requirement, comprising: ultrasonic processor, described processor for ultrasonic wave are arranged at pipeline or the rinse bath of carrying aging slurries.
Method and device according to reduction pseudo-boehmite leaching requirement provided by the invention can reduce the bath water amount, improve the Na ion concentration of washing mother liquor.
Description of drawings
Fig. 1 is a kind of process flow sheet that reduces the method for pseudo-boehmite leaching requirement that the embodiment of the invention proposes.
Embodiment
As shown in Figure 1, a kind of method that reduces the pseudo-boehmite leaching requirement that the embodiment of the invention provides comprises:
Step 10, the aging liquid of pseudo-boehmite is sent into pressure filter carry out press filtration.
After step 20, the press filtration, realize liquid-solid separation, filter cake is sent into rinse bath.
Step 30, agitator treating groove stir filter cake and to wash, stir wash in, carry out ultrasonication with the processor for ultrasonic wave that is arranged on rinse bath to stirring washing lotion.This moment 85 ℃ of wash temperatures, leaching requirement: amount of solid=20:1 stirs 30 rev/mins of the stirring velocitys of washing trough, ultrasonic intensity may be selected to be 300W ~ 5000W, be 5 ~ 60 minutes action time.Wherein, preferably the ultrasonic intensity of 300W was handled 30 minutes stirring washing lotion.
Repeat above-mentioned steps 10 to twice of step 40.
Step 50, gained filter cake after the press filtration is carried out quiet washing again, qualified up to index (sodium content); The quiet pseudo-boehmite product of washing the back gained is carried out drying operation again.
The embodiment of the invention also provides a kind of method that reduces the pseudo-boehmite leaching requirement, comprising:
Step 60, the aging liquid of pseudo-boehmite is sent into pressure filter carry out press filtration.
After step 70, the press filtration, realize liquid-solid separation, filter cake is sent into rinse bath.
Step 80, agitator treating groove stir filter cake and to wash.This moment, wash temperature was 85 ℃, leaching requirement: amount of solid=20:1.
Step 90, will stir slurries after washing with pipe-line transportation to pressure filter.At pipeline ultrasonic processor is set.With ultrasonic processor the slurries of pipe-line transportation are carried out ultrasonication, ultrasonic intensity may be selected to be 300W ~ 5000W, and be 5 ~ 60 minutes action time.Wherein, preferably the ultrasonic intensity of 1000W is handled the slurries of pipe-line transportation, and the treatment time is 10 minutes.
Wherein ultrasound intensity is 1000W, and be 10 minutes action time.
Step 100, the washing lotion of stirring of pipe-line transportation is carried out press filtration with pressure filter.
Repeat above-mentioned steps 60 to twice of step 100.
Step 200, gained filter cake after the press filtration is carried out quiet washing again, qualified up to index (sodium content); The quiet pseudo-boehmite product of washing the back gained is carried out drying operation again.
The action of ultrasonic waves effect is embodied in two aspects:
(1), since ultrasonic wave be high frequency oscillation, with respect to common agitator treating, the washing intensity increased a lot.From microcosmic, in the agitator treating process, the attached liquid in solid particulate internal holes and the fluid exchange of particle surface are limited in one's ability.Liquid in the thing, particularly particle centre portions hole does not contact substantially with the liquid of particle surface, so the agitator treating weak effect.For supersound washing, because action of ultrasonic waves is arranged, the liquid of microscopic particles inside has the effect of a concussion, and this concussion provides power with regard to giving granule interior liquid with mixing of surface liquid, and the water of relatively small amount just can reach the effect same with agitator treating.
(2), ultrasonic wave has refining effect to solid particulate.Ultrasonic wave is smashed the flocculated particle of pseudo-boehmite, becomes the dispersive small-particle, thereby becomes particle surface and adhere to sodium being wrapped in sodium ion in intermolecular, the hole, under same wash conditions, easier sodium is washed off.
Can reduce 5~30% of pseudo-boehmite wash water consumption by this method, and every indexs such as the pore volume of pseudo-boehmite, specific surface are not affected all.
Carried out the laboratory simultaneous test under the situation of the same washing water yield, the part laboratory results is as shown in table 1:
Table 1
Table 1 shows, contrasts under the same wash conditions, and after the adding ultrasonic wave, it is low that the sodium oxide in the cleaning product does not more add ultrasonic wave (just normal agitator treating) in washing process.This explanation ultrasonic wave is apparent in view for the effect of washing deoxidation sodium.
When strengthening washing effect, do not find that ultrasonic wave can bring detrimentally affect to other index of product, part test result's product analysis is as shown in table 2:
Table 2
As can be seen from Table 2, the product performance index difference that two kinds of mode of washing obtain is little, and its difference is (for example, in 5%) within analytical error.This explanation ultrasonic wave can not brought qualitative influence to product.
The embodiment of the invention also proposes a kind of device that reduces the pseudo-boehmite leaching requirement, comprising: ultrasonic processor, processor for ultrasonic wave are arranged at pipeline or the rinse bath of carrying aging slurries.
The method and the device of the reduction pseudo-boehmite leaching requirement that the embodiment of the invention proposes, not only can reduce and (for example intend thin washing water consumption, hold index such as index does not have under the affected situation at the pore volume of pseudo-boehmite, specific surface, glue, reduce pseudo-boehmite wash water consumption 5~30%), reduce production costs, but also the Na ion concentration of washing mother liquor is improved, the cost of recycling sodium reduces.
The foregoing description is a preferred implementation of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (10)
1. a method that reduces the pseudo-boehmite leaching requirement is characterized in that, comprising:
Aging slurries to pipe-line transportation carry out ultrasonication; Or
The washing lotion of stirring in the rinse bath is carried out ultrasonication.
2. method according to claim 1 is characterized in that:
The aging slurries of pipe-line transportation are carried out the ultrasonic wave of ultrasonication, and its ultrasound intensity is 300~5000W, and be 5~60 minutes action time.
3. method according to claim 2 is characterized in that:
The aging slurries of pipe-line transportation are carried out the ultrasonic wave of ultrasonication, and its ultrasound intensity is 1000W, and be 10 minutes action time.
4. method according to claim 1 is characterized in that:
By being arranged on the processor for ultrasonic wave of the pipeline of carrying aging slurries, the aging slurries of carrying are carried out ultrasonication.
5. method according to claim 1 is characterized in that:
To the ultrasonic wave that washing lotion is carried out ultrasonication of stirring in the rinse bath, its ultrasound intensity is 300~5000W, and be 5~60 minutes action time.
6. method according to claim 5 is characterized in that:
To the ultrasonic wave that washing lotion is carried out ultrasonication of stirring in the rinse bath, its ultrasound intensity is 300W, and be 30 minutes action time.
7. method according to claim 1 is characterized in that, describedly carries out ultrasonication and is stirring washing lotion:
By being arranged on the processor for ultrasonic wave of rinse bath, carry out ultrasonication to stirring washing lotion.
8. according to claim 1,5,6 or 7 each described methods, it is characterized in that:
The stirring velocity of described rinse bath is 30 rev/mins.
9. according to each described method of claim 1 to 7, it is characterized in that:
85 ℃ of described wash temperatures, wherein, leaching requirement: amount of solid=20:1.
10. a device that reduces the pseudo-boehmite leaching requirement is characterized in that, comprising:
Ultrasonic processor, described processor for ultrasonic wave are arranged at pipeline or the rinse bath of carrying aging slurries.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109179461A (en) * | 2018-09-19 | 2019-01-11 | 孝义市泰兴铝镁有限公司 | A kind of low sodium boehmite and preparation method thereof, device |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2418967Y (en) * | 2000-04-12 | 2001-02-14 | 任蓬山 | Ultrasonic pipe descaling device |
CN101108384A (en) * | 2007-08-16 | 2008-01-23 | 刘利华 | Digital type ultrasound wave descaling equipment |
US20080047587A1 (en) * | 2006-08-22 | 2008-02-28 | Ball David M | Method and apparatus for cleaning tanks and other containers |
CN101147910A (en) * | 2007-10-08 | 2008-03-26 | 叶鹏 | Ion ultrasonic cleaning method and device thereof |
-
2010
- 2010-04-21 CN CN 201010151460 patent/CN102050477A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2418967Y (en) * | 2000-04-12 | 2001-02-14 | 任蓬山 | Ultrasonic pipe descaling device |
US20080047587A1 (en) * | 2006-08-22 | 2008-02-28 | Ball David M | Method and apparatus for cleaning tanks and other containers |
CN101108384A (en) * | 2007-08-16 | 2008-01-23 | 刘利华 | Digital type ultrasound wave descaling equipment |
CN101147910A (en) * | 2007-10-08 | 2008-03-26 | 叶鹏 | Ion ultrasonic cleaning method and device thereof |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109179461A (en) * | 2018-09-19 | 2019-01-11 | 孝义市泰兴铝镁有限公司 | A kind of low sodium boehmite and preparation method thereof, device |
CN109179461B (en) * | 2018-09-19 | 2021-03-23 | 孝义市泰兴铝镁有限公司 | Low-sodium pseudo-boehmite, preparation method and device thereof |
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Application publication date: 20110511 |