CN102049551B - Power coupler for guiding automatic feed boring - Google Patents

Power coupler for guiding automatic feed boring Download PDF

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Publication number
CN102049551B
CN102049551B CN 201010532783 CN201010532783A CN102049551B CN 102049551 B CN102049551 B CN 102049551B CN 201010532783 CN201010532783 CN 201010532783 CN 201010532783 A CN201010532783 A CN 201010532783A CN 102049551 B CN102049551 B CN 102049551B
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China
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shaft coupling
pin
back segment
knife bar
leading portion
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CN 201010532783
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CN102049551A (en
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张德远
隗合怡
王斌
张成茂
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Beihang University
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Beihang University
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Abstract

The invention relates to a power coupler for guiding automatic feed boring, which comprises a coupler front segment (1), a pin (2), a coupler rear segment (3) and a fastening wire (4) in the position relation that the coupler front segment (1) is connected with the coupler rear segment (3) through the pin (2); and the fastening wire (4) is bound in a groove of the coupler rear segment (3) to prevent the pin (2) from dropping off. The coupler has the advantages of novel conception and simple structure. By adopting the coupler, the connection between a cooper spindle with a low rotary accuracy and a boring cutter arbor with a high rotary accuracy can be realized, and the coupler can be quickly assembled and disassembled in a narrow space. Therefore, the power coupler has favorable utility value and wide application prospect in the transmission technical field in machining.

Description

A kind of power coupler for guiding automatic feed boring
Technical field
The power that the present invention relates to a kind of automatic feed boring equipment based on the Cusparia pneumatic drill connects, transfer device, relates in particular to a kind of power coupler for guiding automatic feed boring.Utilize this device can connect effectively, easily Cusparia pneumatic drill and boring bar, realize the gapless driving of axial and circumferential, the Fast Installation dismounting that radially any direction floats and small space is interior.Belong to the drive technology field in the machining.
Background technology
In the automatic feed boring equipment take the Cusparia pneumatic drill as power set, the Cusparia main shaft rotarily drives boring bar with one direction and rotates, and realizes feed and the withdrawing of cutter.Maximum rolling momentum was 1mm when the Cusparia main shaft rotated, and the boring bar rotating accuracy is high.In order to ensure uniform and stable cutting, improve crudy, just need to a kind ofly can be implemented in the axial and circumferential gapless driving, at the shaft coupling that 1mm left and right sides amount of floating is radially arranged.Simultaneously, because spatial constraints and working (machining) efficiency requirement, shaft coupling will guarantee to realize fast loading and unloading in small space.
Existing shaft coupling can not satisfy above 3 requirements simultaneously.Need to provide a kind of and not only realize gapless driving but also guaranteed that any direction radially floats, can realize the shaft coupling of Fast Installation dismounting in the small space.
Summary of the invention
1, purpose: the purpose of this invention is to provide a kind of power coupler for guiding automatic feed boring, it has overcome the deficiencies in the prior art, solve the connectivity problem between the boring bar of the Cusparia main shaft of low rotating accuracy and high rotating accuracy, realized the quick loading and unloading of shaft coupling in small space.
2, technical scheme: with reference to Fig. 1, Fig. 2, a kind of power coupler for guiding automatic feed boring of the present invention, it is by shaft coupling leading portion 1, pin 2, shaft coupling back segment 3 and fastening iron wire 4 form.Its position annexation is: shaft coupling leading portion 1 is connected with shaft coupling back segment 3 by pin 2, and fastening iron wire 4 is bundled in the groove of shaft coupling back segment 3, prevents that pin 2 from coming off.
Described shaft coupling leading portion 1 is stepped cylindrical structural part, sees Fig. 2, Fig. 3, and its small end is cylindrical structural, is provided with external screw thread, manufactures according to the Cusparia spindle thread, and both interconnect during application.Another large end is cylindrical structural, is provided with pin hole 9 on it and is used for connecting shaft coupling back segment 3, and form little matched in clearance with shaft coupling back segment 3, guarantees that shaft coupling leading portion 1 can carry out Small-angle Rotation around pin 2.Realize shaft coupling floating on shaft coupling leading portion 1 swaying direction by the amplification of shaft coupling leading portion 1 length own.
Described pin 2 is cylindrical pins, sees Fig. 2, is used for connecting shaft coupling leading portion 1 and shaft coupling back segment 3.
Described shaft coupling back segment 3 is stepped hollow cylinder structural member, see Fig. 2, Fig. 3, its front end is provided with pin hole 10, is connected with shaft coupling leading portion 1 by pin 2, and has groove along the face of cylinder at pin hole 10 middle parts for placing fastening iron wire 4 at this cylinder.Its rear end katal shape gap 5 processed.Referring to Fig. 4, this special shape gap 5 is comprised of three sections of semi circular surface, helicoid and fast-assembling openings, and semi circular surface and helicoid are tangent, and its procedure of processing is: one, cutter vertical circular cylinder and pin hole 10, apart from the edge 5.5mm of rear end, mill Φ 5mm through hole; Two, (cutter is in the axis direction feeding of shaft coupling back segment 3 along 45 ° of helix milling spiral chutes for cutter, shaft coupling back segment 3 rotates along axis simultaneously, two motions are synthetic to guarantee that spiral lay is 45 °), cutter lifting when the edge 3mm of center cutter line-spacing rear end; Three, mill by the opening angle that designs among the figure and open up mouth.Above procedure of processing needs to be finished by 4-coordinate or five number of coordinates control milling machines, to guarantee the shape of helicoid.Harden after special shape gap 5 completion of processing and process to guarantee its hardness.Referring to Fig. 3, the special shape gap 5 of shaft coupling back segment 3 is connected with knife bar 6 by knife bar pin 7.Referring to Fig. 4 a, semi circular surface contacts with knife bar pin 7 and closely cooperates, with transmission of power to knife bar 6.When helicoid guaranteed feed and withdrawing, the active force of 7 pairs of shaft couplings of knife bar pin passed through close-fitting semi circular surface all the time, and then guarantees that knife bar pin 7 and shaft coupling do not break away from, and realizes stablizing the feed withdrawing.During unloading, knife bar pin 7 is thrown off from here with shaft coupling back segment 3.With reference to figure 5, knife bar 6 is little matched in clearance with shaft coupling back segment 3, guarantees that it can carry out Small-angle Rotation around knife bar pin 7, realizes shaft coupling floating on knife bar 6 swaying directions by the amplification of shaft coupling length.Large end middle part on the shaft coupling back segment 3 has Φ 10mm auxiliary through hole 8, is the via hole of dismounting couplers from the Cusparia main shaft.
Described fastening iron wire 4 is iron wire.Binding after pin 2 inserts in the shaft coupling prevents that pin 2 from coming off.
3, advantage and effect: a kind of power coupler for guiding automatic feed boring of the present invention has following advantage:
(1) make first shaft coupling realize that under the prerequisite that guarantees the axial and circumferential gapless driving radially any direction floats, and has solved the power spindle of low rotating accuracy and the connectivity problem between the high rotating accuracy gyroaxis.
(2) realized shaft coupling in Boring Process, operation has been simplified in the quick loading and unloading in the small space, has improved working (machining) efficiency.
(3) simple in structure, do not adopt flimsy material and structure, guaranteed the life-span of shaft coupling.
Description of drawings
Fig. 1 is the structural representation of a kind of power coupler for guiding automatic feed boring of the present invention.
Fig. 2 is the explosive view of Fig. 1.
Fig. 3 is shaft coupling leading portion 1 swaying direction floating principle figure.
Fig. 3 a is the partial enlarged view of Fig. 3 M section
Fig. 4 is the special shape gap schematic diagram on the shaft coupling.
Fig. 4 a is the gapless driving schematic diagram.
Fig. 5 is knife bar swaying direction floating principle figure.
Fig. 5 a is the partial enlarged view of Fig. 5 N section
Among the figure: 1. shaft coupling leading portion 2. pins 3. shaft coupling back segments 4. fastening iron wire 5. special shape gap 6. knife bars 7. knife bar pins 8. auxiliary through hole 9. pin holes 10. pin holes 11 pin holes
The specific embodiment
With reference to Fig. 1, Fig. 2, a kind of power coupler for guiding automatic feed boring of the present invention, it is by shaft coupling leading portion 1, pin 2, shaft coupling back segment 3 and fastening iron wire 4 form.Its position annexation is: shaft coupling leading portion 1 is connected with shaft coupling back segment 3 by cylindrical pin 2, and fastening iron wire 4 is bundled in the groove of shaft coupling back segment 3, prevents that pin 2 from coming off.
The small end of shaft coupling leading portion 1 and Cusparia main shaft manufacture external screw thread 9/16-20 L.H.THD, and are connected with the Cusparia main shaft.Large end is cylindrical structural, and diameter is Φ 20.4mm, is provided with pin hole 9 on it to be connected with shaft coupling back segment 3 usefulness pins 2, and forming the gap is the cooperation of 0.3mm.Shown in Fig. 3, Fig. 3 a, shaft coupling leading portion 1 can carry out low-angle (3 °) along pin 2 and rotate, and realizes shaft coupling floating on shaft coupling leading portion 1 swaying direction by the amplification of shaft coupling leading portion 1 length own, and amount of floating is 1.2mm.Can when design, control the amount of floating of this direction in the practical application by the length that changes gap length and shaft coupling leading portion 1.
Pin 2 is the cylindrical pins of Φ 6mm, and long 35mm, material are No. 45 steel, is used for coupling leading portion 1 and shaft coupling back segment 3, and fit clearance is 0.01-0.03mm.
Shaft coupling back segment 3 is stepped hollow cylinder structural member, material is No. 45 steel, its front end is provided with the pin hole 10 of Φ 6mm, is connected with shaft coupling leading portion 1 by pin 2, and has groove along the face of cylinder at pin hole 10 middle parts for placing fastening iron wire 4 at this cylinder.Katal shape gap 5 processed in its rear end is referring to Fig. 4.This special shape gap 5 is comprised of three sections of semi circular surface, helicoid and fast-assembling openings, and semi circular surface and helicoid are tangent, and its procedure of processing is: one, cutter vertical circular cylinder and pin hole 10, apart from the edge 5.5mm of rear end, mill Φ 5mm through hole; Two, (cutter is in the axis direction feeding of shaft coupling back segment 3 along 45 ° of helix milling spiral chutes for cutter, shaft coupling back segment 3 rotates along axis simultaneously, two motions are synthetic to guarantee that spiral lay is 45 °), cutter lifting when the edge 3mm of center cutter line-spacing rear end; Three, mill by the opening angle that designs among the figure and open up mouth.Above procedure of processing needs to be finished by 4-coordinate or five number of coordinates control milling machines, to guarantee the shape of helicoid.Harden after special shape gap 5 completion of processing and process to guarantee its hardness.
Be provided with the pin hole 11 of Φ 5mm on the knife bar 6, knife bar 6 is connected by Φ 5mm knife bar pin 7 with shaft coupling back segment 3, and referring to Fig. 4, Fig. 5 and Fig. 5 a, knife bar pin 7 is adjacent to the semi circular surface of special shape gap 5 and cooperates during work.Knife bar 6 can carry out low-angle (3 °) rotation along knife bar pin 7, realizes shaft coupling floating on knife bar 6 swaying directions by shaft coupling self length amplification, and amount of floating is 2.3mm.Can when design, control the amount of floating of this direction in the practical application by the length that changes gap length and shaft coupling.Because two unsteady directions are mutually vertical and independent, this shaft coupling can be implemented in floating of 0-1.2mm on any direction radially.
Shaft coupling realizes that Cusparia main shaft and cutter spindle are to circumferential gapless driving.Referring to Fig. 4 a, the special shape gap 5 of shaft coupling back segment 3 cooperates with knife bar pin 7, and knife bar pin 7 and shaft coupling do not break away from when guaranteeing feed and withdrawing with 45 ° of helical angles.Be same turning to during Cusparia feed withdrawing, this is the basis that shaft coupling is realized fast-assembling.During feed, the power of 7 pairs of shaft couplings of knife bar pin is Fx, Fy, their F that makes a concerted effort to be Close, direction is shown in Fig. 4 a, and the semi circular surface that resultant direction contacts with shaft coupling by knife bar pin 7 is so can realize stablizing feed.During withdrawing, knife bar pin 7 is for the power of shaft coupling
Figure BSA00000334461800031
They make a concerted effort be
Figure BSA00000334461800032
Direction is not cut during withdrawing shown in Fig. 4 a,
Figure BSA00000334461800033
Very little, so the semi circular surface that resultant direction contacts with shaft coupling by knife bar pin 7 equally can realize stablizing withdrawing.
Knife bar 6 is by rotation, insertion and rotate, pull out the realization installation and removal, need not the instrument dismounting.So shaft coupling can be realized the Fast Installation dismounting in small space.
Fastening iron wire 4 is No. 20 iron wires, diameter 0.9mm.Binding after pin 2 inserts in the shaft coupling prevents that pin 2 from coming off.

Claims (6)

1. power coupler for guiding automatic feed boring, it is characterized in that: it is by shaft coupling leading portion (1), pin (2), shaft coupling back segment (3) and fastening iron wire (4) form, shaft coupling leading portion (1) is connected with shaft coupling back segment (3) by pin (2), fastening iron wire (4) is bundled in the groove of shaft coupling back segment (3), prevents that pin (2) from coming off;
Described shaft coupling leading portion (1) is stepped cylindrical structural part, and its small end is cylindrical structural, and it is provided with external screw thread, manufactures with the Cusparia spindle thread, and both interconnect during application; Large end is cylindrical structural, is provided with pin hole (9) on it and is used for connecting shaft coupling back segment (3), and form little matched in clearance with shaft coupling back segment (3), guarantees that shaft coupling leading portion (1) carries out Small-angle Rotation around pin (2); Realize shaft coupling floating on shaft coupling leading portion (1) swaying direction by the amplification of the length of shaft coupling leading portion (1) own;
Described pin (2) is cylindrical pins, is used for connecting shaft coupling leading portion (1) and shaft coupling back segment (3);
Described shaft coupling back segment (3) is stepped cylindrical structure spare, in ladder hole is arranged, its front end is provided with pin hole (10), be connected with shaft coupling leading portion (1) by pin (2), and have groove along the face of cylinder in the middle part of the pin hole (10) for placing fastening iron wire (4) at this cylinder; Its rear end arranges special shape gap (5), and it is by semi circular surface, three sections compositions of helicoid and fast-assembling opening, and semi circular surface and helicoid are tangent, and this special shape gap (5) is connected with knife bar (6) by knife bar pin (7); Semi circular surface contacts with knife bar pin (7) and closely cooperates, with transmission of power to knife bar (6), when helicoid guarantees feed and withdrawing, knife bar pin (7) passes through close-fitting semi circular surface all the time to the active force of shaft coupling, and then guarantee that knife bar pin (7) and shaft coupling do not break away from, realize stablizing the feed withdrawing; During unloading, knife bar pin (7) is thrown off from here with shaft coupling back segment (3); Knife bar (6) is little matched in clearance with shaft coupling back segment (3), guarantees that it carries out Small-angle Rotation around knife bar pin (7), realizes shaft coupling floating on knife bar (6) swaying direction by the amplification of shaft coupling length; Shaft coupling back segment (3) middle part cylinder has auxiliary through hole (8), is the via hole of dismounting couplers from the Cusparia main shaft;
Described fastening iron wire (4) is iron wire, and binding after pin (2) inserts in the shaft coupling prevents that pin (2) from coming off;
Described Cusparia main shaft rotarily drives boring bar with one direction and rotates, and realizes feed and the withdrawing of cutter; Maximum rolling momentum was 1mm when the Cusparia main shaft rotated.
2. a kind of power coupler for guiding automatic feed boring according to claim 1, it is characterized in that: the diameter of the large end cylindrical structural of this shaft coupling leading portion (1) is Ф 20.4mm, the diameter that pin hole (9) is set on it is Ф 6mm.
3. a kind of power coupler for guiding automatic feed boring according to claim 1, it is characterized in that: the diameter of this pin (2) is Ф 6mm, length is 35mm.
4. a kind of power coupler for guiding automatic feed boring according to claim 1, it is characterized in that: the diameter of this set pin hole of shaft coupling back segment (3) nose circle cylinder (10) is Ф 6mm, and the diameter of the auxiliary through hole that the middle part cylinder is opened (8) is Ф 10mm.
5. a kind of power coupler for guiding automatic feed boring according to claim 1, it is characterized in that: this fastening iron wire (4) is No. 20 iron wires, and diameter is 0.9mm.
6. the processing method of the set special shape gap in the back segment rear end of power coupler for guiding automatic feed boring claimed in claim 1, it is characterized in that: step is as follows:
One, cutter vertical circular cylinder and pin hole (10) apart from the edge 5.5mm of rear end, mill Ф 5mm through hole;
Two, cutter is along 45 ° of helix milling spiral chutes, cutter is in the axis direction feeding of shaft coupling back segment (3), simultaneously shaft coupling back segment (3) rotates along axis, and two motions are synthetic to guarantee that spiral lay is 45 °, cutter lifting when the edge 3mm of center cutter line-spacing rear end;
Three, the opening angle by design mills and opens up mouth, and above procedure of processing needs be finished by 4-coordinate or five number of coordinates control milling machines, to guarantee the shape of helicoid, hardens after special shape gap (5) completion of processing and processes to guarantee its hardness.
CN 201010532783 2010-11-01 2010-11-01 Power coupler for guiding automatic feed boring Expired - Fee Related CN102049551B (en)

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Citations (2)

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Publication number Priority date Publication date Assignee Title
CN2866789Y (en) * 2006-03-01 2007-02-07 新疆石油管理局钻井工艺研究院 Universal joint for rotary guiding well drilling
CN201960167U (en) * 2010-11-01 2011-09-07 北京航空航天大学 Power coupling for guiding automatic feed boring

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Publication number Priority date Publication date Assignee Title
JPH01164818A (en) * 1987-12-20 1989-06-28 Konica Corp Intershaft connecting device
JP2002295497A (en) * 2001-04-04 2002-10-09 San Max Kk Universal joint device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2866789Y (en) * 2006-03-01 2007-02-07 新疆石油管理局钻井工艺研究院 Universal joint for rotary guiding well drilling
CN201960167U (en) * 2010-11-01 2011-09-07 北京航空航天大学 Power coupling for guiding automatic feed boring

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
JP特开2002-295497A 2002.10.09
JP特开平1-164818A 1989.06.28

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