CN102041700A

CN102041700A - Method and system for producing commercial square carpets through laser carving

Info

Publication number: CN102041700A
Application number: CN2010105228016A
Authority: CN
Inventors: 周董
Original assignee: WUXI OFC BUSINESS CARPET CO Ltd
Current assignee: WUXI OFC BUSINESS CARPET CO Ltd
Priority date: 2010-10-27
Filing date: 2010-10-27
Publication date: 2011-05-04

Abstract

The invention discloses a method for producing commercial square carpets through laser carving, which comprises the following steps of: designing and producing semifinished products of square carpets with ground color or ground finish; designing required patterns, and loading in a computer control system; controlling a motion locus of a laser head by using a vibrating mirror system and an X and Y numerical control mosaic system, and controlling the luminous range and luminous power of the laser head by using a personal computer (PC); and emitting high-density laser through a laser to make the structure of yarns on the surfaces of the carpets changed so as to form the required patterns and concave-convex layering feel. Devices used in the method for producing the commercial square carpets through carving comprise that: a laser carving control system is electrically connected with a laser carving mechanical system and is also electrically connected with a touch screen and a PAD controller. After the laser carving technology is perfectly combined with the commercial square carpet production process, the carpets with irregular patterns can be produced, and the product has concave-convex layering and visual effect and has remarkable advantages in the aspects of production flexibility and production cost control.

Description

A kind of laser engraving manufacturer uses the method and system of square blanket

Technical field

The present invention relates to a kind of carpet manufacture technology and process units.

Background technology

Existing conventional commercial square blanket producing process is divided into roughly that blanket face tufting, base blanket are handled, the multiple end, four technological processes of cutting, promptly by Tufting machine yarn bunch is become the blanket face, forms square blanket product through the multiple end, cutting again.The style of blanket face mainly by the type decided of tufting apparatus, printed and dyed by row's yarn or follow-up batch and realize, though product also has certain height sense, lacks concavo-convex stereovision by the flower type.Present Tufting machine is divided into types such as 1/10 flat circle, 1/12 jacquard weave according to needle gage.The flower type is arranged yarn by creel, and (the most economical production capacity of a yarn is minimum 3000m ²) realize through computer control, realize through printing and dyeing in batches again behind the perhaps production plain color semi-finished product.Printing and dyeing are carried out the batch printing and dyeing after being meant and producing the plain color semi-finished product in batches, the requirement of batch minimum number is arranged, and owing to use dyeing and printing process, all relatively be subjected to serious restriction on " environmental protection " problem of concern in the current whole world, in production flexibility and production cost control, had very big defective.

Summary of the invention

The technical problem to be solved in the present invention is the defective that overcomes existing square blanket producing process, and a kind of laser carving square blanket technology is provided.

In order to solve the problems of the technologies described above, the invention provides following technical scheme:

A kind of laser engraving manufacturer uses the method for square blanket, its method is: the square blanket semi-finished product of design, production band background color or shading, to be written into computerized control system after the required colored type design, by galvanometer system and X, the movement locus of Y numerical control puzzle system control laser head, by light emitting region, the luminous power of PC control laser head, laser instrument is launched high intensity laser beam, the structure of blanket veil line changes, and forms required colored type and concavo-convex stereovision.

This carving manufacturer with the used device of square blanket method is: laser carving control system is electrically connected with laser carving mechanical system, also is electrically connected with touch-screen and PAD controller; Described laser carving mechanical system comprises laser tube, reflecting system, focusing system; Laser tube produces laser, and the laser after the reflecting system reflection passes focusing system.Further, laser carving control system is crossed data wire with the computer expert and is connected.

With laser-engraving technique with the perfect adaptation of commercial square blanket producing process after, can finish the production of irregular colored shape, flower the irregular of shape can be accomplished infinity, and can finish very fine graphical representation, irregular level of product and visual effect.Production batch unit can be realized 1 minimum (0.25m ²) produce, with one batch traditional minimum 3000m of most economical production capacity ²Compare, in production flexibility and production cost control, have sizable advantage.

Description of drawings

Accompanying drawing is used to provide further understanding of the present invention, and constitutes the part of specification, is used from explanation the present invention with embodiments of the invention one, is not construed as limiting the invention.In the accompanying drawings:

Fig. 1 is the control system schematic diagram of this laser carving system;

Fig. 2 is the mechanical structure schematic diagram of this laser carving system.

The specific embodiment

Below in conjunction with accompanying drawing the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein only is used for description and interpretation the present invention, and be not used in qualification the present invention.

As shown in Figure 1, the laser carving control system of this production system is electrically connected with laser carving mechanical system, also is electrically connected with touch-screen 2 and PAD controller 3; Control system can also directly be connected with computer 1, in order to control carving system or transmission data, under both unconnected situations, can required program be moved in the control system by memory device.

As shown in Figure 2, laser carving mechanical system comprises laser tube 1, first reflecting system 2, second reflecting system 3, the 3rd reflecting system 4, focusing system 5; Laser tube 1 produces laser, and the laser after the reflecting system reflection passes focusing system 6, finally act on the square blanket semi-finished product 6 on the workbench 7, thereby production department has the square blanket of required colored shape.

Concrete production process is: at first by colored type of computer design, and should spend type input laser software to generate control documents.With USB flash disk or data wire this control documents is input to the control module of the Laser-ofc model laser equipment of customization then, then the embryo blanket is put into laser instrument platen mould the inside, select colored type and begin control work by device controller.

For example: at first design a volume showy flowers of herbaceous plants type, and be stored as 24 bitmaps or monochrome bitmap.Then with this bitmap input Lasercut software, the XY axis values by software setting laser output power, laser instrument guide moving velocity and mould also is output as the laser instrument control documents.Be entered into the laser apparatus control module by USB flash disk copy or data wire, then the embryo blanket be placed into the mould the inside of table top, select the flower type and start laser equipment to work automatically and produce finished product by the laser apparatus control module.

It should be noted that at last: the above only is the preferred embodiments of the present invention, be not limited to the present invention, although the present invention is had been described in detail with reference to previous embodiment, for a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims

1. a laser engraving manufacturer is characterized in that with the method for square blanket:

Its method is: the square blanket semi-finished product of design, production band background color or shading, to be written into computerized control system after the required colored type design, by galvanometer system and X, the movement locus of Y numerical control puzzle system control laser head, light emitting region, luminous power by PC control laser head, laser instrument is launched high intensity laser beam, and the structure of the half-finished blanket veil of square blanket line changes, and forms required colored type and concavo-convex stereovision.

2. the described laser engraving manufacturer of claim 1 uses the system of square blanket, and it is characterized in that: its laser carving control system is electrically connected with laser carving mechanical system, also is electrically connected with touch-screen and PAD controller;

Described laser carving mechanical system comprises laser tube, reflecting system, focusing system; Laser tube produces laser, and the laser after the reflecting system reflection passes focusing system.

3. laser engraving manufacturer according to claim 2 uses the system of square blanket, and it is characterized in that: described laser carving control system is crossed data wire with the computer expert and is connected.