Summary of the invention
The object of the present invention is to provide and a kind ofly realize that converter blows the method synchronous with furnace life again.Can guarantee that omnidistance the answering of converter smelting blow effect, especially guarantee to smelt the later stage converter and have good answering and blow metallurgical effect, converter blown with furnace life again reach synchronous.
Converter lining life<2000 stoves, low discharge (160-360Nm is adopted in bottom blowing
3/ h, strength range 0.027-0.06Nm
3/ t.min) blowing model, and bessemerize preceding 10 minutes bottom blowing gas flows at 160-180Nm
3/ h, 11-13 minute bottom blowing gas flow are at 220-240Nm
3/ h, 14-15 minute bottom blowing gas flow are at 340-360Nm
3/ h, it is too fast to avoid bottom blowing rifle core to corrode, tapping back finishing slag upgrading.Employing is stayed at the bottom of the slag furnace retaining, manually strengthens bottom blown gas flow (600Nm
3/ h, and 0.1Nm
3/ t.min), promote " ventilation property furnace bottom " to generate fast; The maintenance that ventilation property furnace bottom generation technique promptly spatters slag, smelting operation and converter bottom-blown air brick through the adjustment converter forms disperse, ventilative property slag charge key coat in converter bottom-blown air brick end, is used to protect deteriorating of bottom-blown air brick brick core.
(mainly smelt the kind situation according to reality, finished product C weight %<0.1 weight % controls light-burned add-on 2-2.5t, and the lime add-on is controlled according to basicity 3.4-3.6 through adjustment converter operation; When other kinds were smelted, light-burned adding 0.5-1t, basicity was by 3.2-3.4 control) to control the converter furnace bottom well dynamic, under the prerequisite of assurance converter top-bottom blowing metallurgical effect, makes reach synchronous with furnace life the work-ing life of converter bottom blowing brick.Cooperate converter to increase the blowing oxygen supply intensity, effectively shortened the converter smelting oxygen supply time 90 seconds.Explain converter blow again have good stirring capacity with blow effect again, verified that from the result converter bottom blowing effect is better.
In smelting process; Through setting converter lining life of two days thickness measurings; Periodic observation converter furnace bottom thickness is dynamic, follows the tracks of each steel grade and smelts the finishing slag characteristics, through testing corresponding converter finishing slag basicity (3.2-3.6), finishing slag MgO content (8 weight %-10 weight %), the finishing slag amount (70 weight %-80 weight %) confirmed; Spatter slag rifle position (8.0-8.5m) and spatter the slag time (2-4 minute), it is thick in 50~150mm effectively to control converter furnace bottom slag;
In order to guarantee in time to grasp converter furnace bottom change dynamics, require (conditions permit can guarantee survey in a day, and the smelting low carbon kind is on duty must be measured) at the bottom of two days thickness measuring once furnace, based on thickness measuring furnace bottom result, in time adjust converter and spatter the slag relevant parameter;
Grope through test, confirm that the furnace bottom slag is thick in 50-100mm, control finishing slag basicity 3.4-3.6, MgO content 9%-10%, quantity of slag weight 80% is spattered slag rifle position control 8.3-8.5m, spatters 3-4 minute slag time;
Furnace bottom thickness is controlled finishing slag basicity 3.2-3.4 at 100-150mm, MgO content 8 weight %-9 weight %, and the quantity of slag 70 weight % spatter slag rifle position and are controlled at 8-8.3m, spatter 2-3 minute slag time.
Blow the result of use aspect again:
1) multiple blown converter age can be synchronous with furnace life, blows again than 100%;
2) adopt that fast changeable bottom tuyere, each branch road are independently controlled, controlled range (0.03~0.10Nm
3/ min.t) the gas bottom blowing and supplying system of big flow adjustment.
3) smelting molten steel [C] was at 0.04%~0.05% o'clock, and each furnace life, interval finishing slag TFe content can remain between the 18.7%-20.51%;
4) the converter smelting middle and later periods, [C] [O] is long-pending in the steel on average reaches 0.00289, and overall average is 0.00277, explains that converter has better to blow metallurgical effect again;
5) the long-lived bottom blowing of converter cooperates to increase the converter oxygen supply intensity (from 3.3Nm
3/ min.t brings up to 3.67Nm
3/ min.t), effectively shortened the converter smelting oxygen supply time 90 seconds;
6) the combined blown converter phosphor partition ratio more approaches theoretical value, and the dephosphorization effect of slag obviously is better than top blown converter;
7) after employing was blown again, the residual manganese of combined blown converter terminal point improved 0.010% than top blown converter;
8) smelting contains aluminum steel, and the consumption of final deoxygenation aluminum shot can be practiced thrift the 5kg/ stove; Smelt the straight carbon steel kind, final deoxygenation SiAlBa consumes can practice thrift the 11kg/ stove; The specific absorption of Si, Mn improves 6.21%, 1.8% respectively, and the specific absorption of converter smelting middle and later periods Si, Mn is average out to 94.01%, 86.76% respectively;
Embodiment
Embodiment 1: the low discharge pattern is adopted in the converter bottom blowing: bessemerize preceding 10 minutes bottom blowing gas flow 180Nm
3/ h, 11 minutes bottom blowing gas flow 240Nm
3/ h, 14 minutes bottom blowing gas flow 360Nm
3/ h after this pattern adopts, finds that through thickness measuring converter furnace bottom bottom blowing rifle position presents up-trend, below is the thickness measuring result, and 789 furnace bottoms blow position thickness 580mm, 1200 stove thickness 620mm, 1780 stove thickness 650mm.
Embodiment 2: according to smelting kind situation adjustment converter operation, smelt kind finished product C%<0.1%, control light-burned add-on greater than 2t, control according to basicity 3.5 from grey add-on; When other kinds were smelted, light-burned adding was less than 1 ton, and basicity is pressed 3.2-3.4 control, under this operator scheme, improves and bessemerizes the process oxygen supply intensity (from 3.3Nm
3/ min.t brings up to 3.67Nm
3/ min.t), make the actual oxygen supply time of converter drop to 15 minutes from 16.5 minutes, shorten actual oxygen supply time 90S.The furnace bottom of converter simultaneously control thickness is at 50-150mm.
Embodiment 3: converter furnace bottom thickness measuring 510mm, and the thick 500mm of bottom brick, thickness of slag layer 10mm, slag parameter control finishing slag basicity 3.6 is spattered in adjustment; MgO% content 10%, the quantity of slag 80% is spattered slag rifle position control 8.5m; Spatter 4 minutes slag time, spattered slag in continuous two days after, thickness measurement with laser converter furnace bottom thickness is 560mm; Thickness of slag layer 60mm, after 6 days, the furnace bottom thickness of slag layer is brought up to 100mm;
Embodiment 4: converter furnace bottom thickness measuring 640mm, and the furnace bottom thickness of slag layer is 140mm, slag parameter control finishing slag basicity 3.2 is spattered in adjustment; MgO% content 8%, the quantity of slag 70% is spattered slag rifle position control 8.1m; Spatter 2 minutes slag time, after continuous 4 days, the furnace bottom thickness of slag layer controls to 100mm.
According to the thickness measurement with laser result, in time adjust the splashing slag in converter correlation parameter, converter furnace bottom thickness of slag layer is controlled to zone of reasonableness.
This method can guarantee the converter smelting later stage, blow again to have the excellent metallurgical effect, and the comprehensive cost that consumes is lower.