CN102041042B - Inferior wax oil hydrotreating method - Google Patents

Inferior wax oil hydrotreating method Download PDF

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CN102041042B
CN102041042B CN 200910236167 CN200910236167A CN102041042B CN 102041042 B CN102041042 B CN 102041042B CN 200910236167 CN200910236167 CN 200910236167 CN 200910236167 A CN200910236167 A CN 200910236167A CN 102041042 B CN102041042 B CN 102041042B
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composite modifier
oil
raw material
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CN102041042A (en
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张志华
王刚
郭金涛
李海岩
田然
于春梅
孙发民
冯秀芳
方磊
徐伟池
朱金玲
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Petrochina Co Ltd
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Abstract

The invention relates to a method for hydrotreating inferior wax oil, which comprises the steps of carrying out hydrogenation treatment at a reaction temperature of 360-380 ℃, a pressure of 8-10.0 MPa, a hydrogen-oil volume ratio of 1000-1500: 1 and a liquid hourly space velocity of 0.5h-1~1.0h-1Hydrotreating the mixture raw material of vacuum gas oil, inferior coker gas oil and deasphalted oil under the condition; the catalyst is prepared by pretreating a macroporous alumina carrier by adopting an organic composite modifier, loading a protective agent, a demetallizing agent, a desulfurizing agent and a denitrifying agent which are prepared by active metal by adopting a primary saturation spray impregnation method, and sequentially grading and filling the protective agent, the demetallizing agent, the desulfurizing agent and the denitrifying agent from top to bottom; the catalyst has the advantages of low reaction temperature, low reaction pressure and high activity, improves the desulfurization rate, the denitrification rate, the residual carbon removal rate and the demetalization rate of the catalyst, and can be directly used as an FCC (fluid catalytic cracking) raw material or a hydrocracking raw material after the raw material is subjected to hydrotreating.

Description

A kind of method of faulty wax oil hydrotreatment
Technical field
The present invention relates to a kind of method of faulty wax oil hydrotreatment, belong to catalyst technical field.
Background technology
Countries in the world petroleum refining industry all is faced with the oil reserved resources and reduces gradually, and oil property is heaviness, poor qualityization day by day.Each oil refining enterprise constantly enlarges the raw material sources of catalytic cracking (FCC) device, and the FCC apparatus raw material mainly is vacuum gas oil (VGO), and the FCC apparatus trend of mixing coking wax oil (CGO) and deasphalted oil inferior raw materials such as (DAO) constantly increases in recent years.
Delayed coking is the important process process of heavy oil lighting in the secondary processing, wax tailings (CGO) is as the maximum cut of coker yield (accounting for 20%~30%), can catalytic cracking mix raw material, but nitrogen, condensed-nuclei aromatics and gum level height in the wax tailings, cracking performance is poor, mix transformation efficiency, gasoline yield and quality product that refining has too much had a strong impact on catalytic cracking, and cause problems such as environmental pollution, make its processing and utilization be subjected to certain limitation.China's grand celebration, the Liaohe River and triumph wax tailings are directly done the highest of catalytically cracked material and are mixed refining than not surpassing 25%, 20% and 18%, even more serious is that a lot of delayed coking units of China are in order to expand production capacity with minimum input, adopt partial circulating than in addition zero circulation recently expand production capacity, cause that wax tailings is more, quality is poorer.
Depend on the pretreated main purpose of hydrogenation for the used catalyzer of FCC raw material hydrogenation pre-treatment.Present most fcc raw material oil hydrogenation pretreatment unit all uses nickel molybdenum catalyst, mainly is in order to reduce nitrogen and the condensed-nuclei aromatics content in the catalysis charging.Demetalization and reduce carbon residue what improve with the raising of hydrogenation pre-treatment severity.
CN200610002376.1 has introduced a kind of method of hydrotreating of producing fine quality catalytic cracking raw material, is characterized in that hydrogenation protecting agent and Hydrodemetalation catalyst are a kind of alumina supporter load molybdenum and/or tungsten, and nickel and/or cobalt.Hydrotreating catalyst is a metal load type catalyst, and carrier is a silica-alumina, and metal component is VI B family or VIII family metal or their combination.It consists of: nickel oxide 1%~10%, and fluorine 1%~10%, phosphorus oxide 0.5%~8%, surplus are silicon oxide and aluminum oxide.
CN200610007532.3 has introduced a kind of method of hydrotreating of producing catalytically cracked material.Be characterized in that hydrogenation protecting agent and residuum hydrogenating and metal-eliminating agent are carrier loaded molybdenum, tungsten, nickel, cobalt reactive metal with aluminum oxide all.The pore size distribution of this carrier be the pore volume of 10~20nm account for total pore volume 70%~98%.The residuum hydrodesulfurization agent is a carrier with aluminum oxide or silicon oxide, load cobalt, molybdenum 8%~20%, nickel, tungsten 0.3%~8% (quality).
The Zhou Yasong of China University Of Petroleum Beijing etc., with the TiO2-SiO2 composite oxides that contain modification HY molecular sieve is carrier, with Ni, W is active metal component, adopt the equal-volume solution dipping method to make coking gas oil hydrotreating catalyst, the Ni-W series catalysts of citric acid modification obviously improves the hydrofining performance of wax tailings, and especially hydrodenitrification performance is greatly improved.But liquid yield descends to some extent.
US4780193 discloses a kind of method of hydrorefining catalyst cracking stock, and this technology adopts hydrorefined method to improve the quality of catalytically cracked material, and its raw material consists of the aromatic hydrocarbons and the naphthenic hydrocarbon of 30% straight-chain paraffin and 70%, and major part is an aromatic hydrocarbons.The temperature of reaction of hydro-refining unit is lower than 390 ℃, and reaction pressure is preferably in more than the 12MPa more than 10MPa.Helping under the saturated and processing condition of aromatic hydrocarbons, improving the cracking performance of catalytic cracking unit raw material, thereby improving the transformation efficiency of catalytic cracking unit, producing low-sulfur content gasoline blend component by hydrofining.The reaction pressure height that this patent requires, relative cost is also high.
Summary of the invention
The objective of the invention is to develop the method for the practicable faulty wax oil hydrotreatment of a cover.
Mainly comprise following several aspect:
(1) preparation of composite modifier
1~5% (quality) cats product, 1~5% (quality) nonionogenic tenside and 1~10% (quality) organoaluminum are dissolved in 60~80% (quality) aqueous ethanolic solution, wherein ethanol accounts for 1~10% (quality), 5~20% (quality) organosilicon is slowly splashed in the above-mentioned solution, 50 ℃~100 constant temperature 0~20 hour, obtain composite modifier.
(2) protectant preparation
After the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein MoO with ammonium molybdate, nickelous nitrate 3Concentration is 4g/100ml~10g/100ml, and NiO concentration is 1g/100ml~5g/100ml.Carrier after the dipping active ingredient is at 100 ℃~120 ℃ dry 2h~14h, and calcination process 2h~8h under 400 ℃~600 ℃ air obtains carrier 1~3% (quality) MoO 3With the protective material of 1~2% (quality) NiO, aggregate metal oxide accounts for carrier 2~5% (quality).
(3) preparation of metal remover
At first, after the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein MoO with ammonium molybdate, nickelous nitrate 3Concentration is 10g/100ml~30g/100ml, and NiO concentration is 5g/100ml~10g/100ml.Carrier after the dipping active ingredient is at 100 ℃~120 ℃ dry 2h~14h, and roasting place 2h~8h under 400 ℃~600 ℃ air obtains carrier 3~7% (quality) MoO 3With the hydrodemetallation (HDM) agent of 1~3% (quality) NiO, aggregate metal oxide accounts for carrier 4~10% (quality).
(4) preparation of sweetening agent
At first, after the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein CoO with Xiao Suangu, ammonium molybdate, nickelous nitrate 3Concentration is 2g/100ml~10g/100ml, MoO 3Concentration is 10g/100ml~20g/100ml, and NiO concentration is 2g/100ml~10g/100ml.Carrier after the dipping active ingredient is at 100 ℃~120 ℃ dry 2h~14h, and roasting place 2h~8h under 400 ℃~600 ℃ air obtains CoO 3, MoO 3With NiO be the sweetening agent of carrier 2~7%, 2~10% and 1~3% (mass ratio), wherein aggregate metal oxide accounts for carrier 5~20% (quality).
(5) preparation of denitrfying agent
At first, after the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein WO with ammonium tungstate, ammonium molybdate, nickelous nitrate 3Concentration is 2g/100ml~10g/100ml; MoO 3Concentration is 10g/100ml~20g/100ml; NiO concentration is 2g/100ml~10g/100ml; Carrier after the dipping active ingredient is at 100 ℃~120 ℃ dry 2h~14h, and calcination process 2h~8h under 400 ℃~600 ℃ air obtains WO 3, MoO 3With NiO be the denitrfying agent of carrier 4~11%, 4~15% and 2~4%, wherein aggregate metal oxide accounts for carrier 10~30% (quality).
(6) catalyst activity metal
Employed reactive metal in the preparation steeping fluid process: tungsten can be ammonium tungstate or Tungsten oxide 99.999, and molybdenum can be molybdenum oxide or ammonium molybdate, and nickel can be nickelous nitrate, basic nickel carbonate or nickel oxide, and cobalt is cobalt oxide or Xiao Suangu.More than the different compounds of same metal can substitute mutually.
(7) raw material
Raw material is the mixture of vacuum gas oil (VGO), wax tailings (CGO) and deasphalted oil (DAO), it is characterized in that described raw material is that vacuum gas oil (VGO), wax tailings inferior (CGO) and deasphalted oil (DAO) shared weight percentage in mixture are respectively 40~70% (quality), 0~30% (quality) and 0~30% (quality).
(8) evaluating catalyst
Above-mentioned catalyst combination is at 360 ℃~380 ℃ of temperature of reaction, pressure 8MPa~10.0MPa, hydrogen to oil volume ratio 1000~1500: 1, liquid hourly space velocity 0.5h -1~1.0h -1Handle the mixture material of vacuum gas oil (VGO), wax tailings inferior (CGO) and deasphalted oil (DAO) under the condition, have higher desulfurization degree, denitrification percent, take off carbon residue rate, demetallization per.
Beneficial effect
The present invention adopted the composite modifier pre-treatment of the aqueous ethanolic solution preparation of organosilicon and organic surface active agent before the once saturated spray-stain of support of the catalyst.Greatly reduce surface tension through pretreated carrier, when steeping fluid contacts with carrier surface, the organosilicon molecule decomposes gradually, produce a large amount of fresh highly active silicon hydroxyls, be easy to form Me-O-Si-O-Al (Me represents metal) structure at alumina carrier surface, because Si-O key bond distance is greater than Al-O key bond distance, the existence of Si-O key has weakened the interaction force between reactive metal and the alumina supporter, in addition, the existence of organic surface active agent has delayed the hydrolysis rate of organosilicon molecule, weakens the reunion of active metallic ion at carrier surface simultaneously.Carrier is through behind the metallic solution dipping, and catalyst surface generates a large amount of nano level silicon oxide in roasting process, produces sterically hinderedly, suppresses the generation of reactive metal agglomeration at high temperature greatly.
Therefore, this preparation method improved metal active constituent dispersion state and and carrier interactions, thereby the utilising efficiency that improves active ingredient improves activity of such catalysts.
Embodiment
Enumerate embodiment below, the present invention is further specified, but the present invention is not only limited to following examples.
Embodiment 1
(1) preparation of support of the catalyst
It is material that support of the catalyst adopts pseudo-boehmite (mass content 95%), sesbania powder (mass content 2%) and aqueous nitric acid (mass content 3%), by drying behind the extruded moulding, obtain the cloverleaf pattern macropore alumina supporter 500 ℃~1000 ℃ following roastings.
(2) preparation of composite modifier
5% (quality) cetyl trimethylammonium bromide, 3% (quality) Triton X-100 (OP-10) and 2% (quality) aluminum isopropylate are dissolved in 80% (quality) aqueous ethanolic solution, wherein ethanol accounts for 2% (quality), with 10% (quality) tetraethoxy (TEOS) with slowly splash in the above-mentioned solution, 80 ℃ of constant temperature 5 hours obtains composite modifier.
(3) protectant preparation
After the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein MoO with ammonium molybdate, nickelous nitrate 3Concentration is 8g/100ml, and NiO concentration is 4g/100ml.Carrier after the dipping active ingredient is at 100 ℃~120 ℃ dry 2h~14h, and calcination process 2h~8h under 400 ℃~600 ℃ air obtains containing 3% (quality) MoO 3Protective material with 1% (quality) NiO.Aggregate metal oxide accounts for 4% (quality).
(4) preparation of hydrodemetallation (HDM) agent
At first, after the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein MoO with ammonium molybdate, nickelous nitrate 3Concentration is 20g/100ml; NiO concentration is 8g/100ml; Carrier after the dipping active ingredient is at 100 ℃~120 ℃ dry 2h~14h, and calcination process 2h~8h under 400 ℃~600 ℃ air obtains containing 6% (quality) MoO 3With the hydrodemetallation (HDM) agent of 2% (quality) NiO, aggregate metal oxide accounts for 8% (quality).
(5) preparation of sweetening agent
At first, after the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein CoO with Xiao Suangu, ammonium molybdate, nickelous nitrate 3Concentration is 10g/100ml; MoO 3Concentration is 15g/100ml; NiO concentration is 5g/100ml; Carrier after the dipping active ingredient is at 110 ℃ of dry 10h, and calcination process 6h under 500 ℃ of air obtains CoO 3: MoO 3: NiO=8%: the sweetening agent of 8%: 2% (quality), wherein aggregate metal oxide accounts for 18% (quality).
(6) preparation of denitrfying agent
At first, after the above-mentioned composite modifier processing of macropore alumina supporter process, after 30 ℃~40 ℃ dryings, under room temperature or heating condition, once be mixed with the aqueous solution of required concentration, wherein WO with ammonium tungstate, ammonium molybdate, nickelous nitrate 3Concentration is 7g/100ml; MoO 3Concentration is 14g/100ml; NiO concentration is 4g/100ml; Carrier after the dipping active ingredient is at 110 ℃ of dry 10h, and calcination process 6h under 500 ℃ of air obtains WO 3: MoO 3: NiO=10%: the denitrfying agent of 12%: 3% (quality), wherein aggregate metal oxide accounts for 25% (quality).
(7) character of the protective material of above preparation, metal remover, sweetening agent, denitrfying agent is as shown in table 1, selects inferior raw material (quality VGO: CGO: DAO=2: 1: 1) for raw material carries out the catalyst hydrogenation evaluation, and feedstock property is as shown in table 2.At 370 ℃ of temperature of reaction, reaction pressure 8.0MPa, hydrogen to oil volume ratio 1000: 1, volume space velocity 1.0h -1Processing condition under, evaluation result sees Table 3 embodiment 1, desulfurization degree 90%, denitrification percent 75%, takes off carbon residue rate 83%, metal removal rate 81.8%.Obtain the comparative catalyst according to patent CN101007964A preparation method, comparative catalyst's evaluation result sees Table 3, catalyst desulfurizing rate, the denitrification percent of present method preparation, take off the carbon residue rate, the demetallization per comparison all increases than catalyzer, especially denitrification percent significantly improves 5%.
Table 1 faulty wax oil hydrotreating catalyst
Figure G2009102361677D00071
Table 2 faulty wax oil feedstock property
Figure G2009102361677D00072
Table 3 catalyst hydrogenation comparative evaluation
Figure G2009102361677D00081

Claims (1)

1. the method for a faulty wax oil hydrotreatment is characterized in that: at 360 ℃~380 ℃ of temperature of reaction, pressure 8MPa~10.0MPa, hydrogen to oil volume ratio 1000~1500:1, liquid hourly space velocity 0.5h -1~1.0h -1The mixture material of hydrotreatment vacuum gas oil, wax tailings inferior and deasphalted oil under the condition;
Catalyzer is by adopting organic composite modifier to the macropore alumina supporter pre-treatment, adopt once protective material, metal remover, sweetening agent and the denitrfying agent of the method supported active metal preparation of saturated spray-stain, by the order grading loading that is followed successively by protective material, metal remover, sweetening agent and denitrfying agent from top to bottom;
By mass percentage, the synthetic of organic composite modifier is that 1~5% cats product, 1~5% nonionogenic tenside and 1~10% organoaluminum are dissolved in 60~80% aqueous ethanolic solutions, the ethanol quality is 1~10% in the aqueous ethanolic solution, slowly splash into 5~20% organosilicons in the solution, 50 ℃~100 ℃ constant temperature 0~20 hour, obtain composite modifier;
Macropore alumina supporter adopts once the method for saturated spray-stain to be prepared as carrier quality 1~3%MOO through after the described composite modifier pre-treatment 3Protective material with 1~2%NiO;
Macropore alumina supporter adopts once the method for saturated spray-stain to be prepared as carrier quality 3~7%MoO through after the described composite modifier pre-treatment 3Metal remover with 1~3%NiO;
Macropore alumina supporter is an active ingredient with Co-Mo-Ni after handling through described composite modifier, and once the method for saturated spray-stain prepares sweetening agent, by quality CoO 3, MoO 3Be respectively carrier quality 2~7%, 2~10% and 1~3% with NiO;
After macropore alumina supporter was handled through described composite modifier, employing W-Mo-Ni was an active ingredient, and once the method for saturated spray-stain prepares denitrfying agent, by quality WO 3, MoO 3Be respectively carrier quality 4~11%, 4~15% and 2~4% with NiO.
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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102899081B (en) * 2011-07-28 2015-03-18 中国石油化工股份有限公司 Wax oil hydrotreating method
CN103184070B (en) * 2011-12-28 2015-07-29 中国石油天然气股份有限公司 Method for removing nitride from inferior coker gas oil
CN103184069B (en) * 2011-12-28 2015-01-21 中国石油天然气股份有限公司 Inferior coker gas oil hydrotreating method
CN104549536B (en) * 2013-10-23 2017-08-22 中国石油化工股份有限公司 A kind of preprocess method of alumina support
CN105983416A (en) * 2015-02-10 2016-10-05 中国石油天然气股份有限公司 Preparation method and application of catalytic cracking raw material hydrodenitrogenation catalyst

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CN1488719A (en) * 2002-10-10 2004-04-14 中国石油化工股份有限公司 Heavy hydrocarbon hydroprocessing method
CN1769384A (en) * 2004-10-29 2006-05-10 中国石油化工股份有限公司 Heavy distillate oil hydrogenation catalyst and its preparation method
CN101210198A (en) * 2006-12-27 2008-07-02 中国石油化工股份有限公司 Hydrogenation method for producing high grade diesel oil and high grade reforming raw material

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
CN1362481A (en) * 2001-01-05 2002-08-07 中国石油化工股份有限公司 Catalyst sorting and loading method
CN1488719A (en) * 2002-10-10 2004-04-14 中国石油化工股份有限公司 Heavy hydrocarbon hydroprocessing method
CN1769384A (en) * 2004-10-29 2006-05-10 中国石油化工股份有限公司 Heavy distillate oil hydrogenation catalyst and its preparation method
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