CN102039174A - Decolorization regeneration method of deactivated molecular sieve catalyst - Google Patents

Decolorization regeneration method of deactivated molecular sieve catalyst Download PDF

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Publication number
CN102039174A
CN102039174A CN2009102357648A CN200910235764A CN102039174A CN 102039174 A CN102039174 A CN 102039174A CN 2009102357648 A CN2009102357648 A CN 2009102357648A CN 200910235764 A CN200910235764 A CN 200910235764A CN 102039174 A CN102039174 A CN 102039174A
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catalyst
ammonium
molecular sieve
aqueous solution
deactivated
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陶文晶
赵胤
彭建林
李正
刘先武
温冬梅
蒋海洋
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Petrochina Co Ltd
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Petrochina Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention relates to a decolorization regeneration method of a deactivated molecular sieve catalyst, wherein the volume ratio of the deactivated catalyst to an aqueous solution of a decolorizing agent is 1: 1-10, the deactivated catalyst and the aqueous solution of the decolorizing agent are heated to 80-100 ℃, soaked for 2-6 hours, taken out and dried, heated to 540 ℃ at the heating rate of 1.5 ℃/min, and kept for 4 hours, and kept for 1 hour at 300 ℃ and 400 ℃ respectively; the decoloring agent is one or a mixture of one of citric acid, formic acid, acetic acid and oxalic acid and ammonium salt, the ammonium salt is one or a mixture of ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium oxalate or ammonium carbonate, the mass fraction of the organic acid in the decoloring agent aqueous solution is 1-5%, and the mass fraction of the ammonium salt is 1-10%; the carbon deposition amount of the deactivated molecular sieve catalyst treated by the method is reduced to below 0.3 percent, and the catalyst contains Fe2O3、SO3The catalyst is removed, the catalyst is recovered to be white, the single-pass conversion rate of benzene is recovered, and the activity is close to the level of a fresh catalyst.

Description

A kind of decolouring renovation process of deactivated molecular sieve catalyst
Technical field:
The present invention relates to the decolouring renovation process of deactivated molecular sieve catalyst in the reaction of a kind of benzene and propylene liquid-phase alkylation.
Background technology:
Phenol has purposes widely at aspects such as agricultural chemicals, dyestuff, medicine, explosive and synthetic resin.The first step of synthesizing phenol production is benzene and propylene alkylated reaction synthesizing iso-propylbenzene.
In the synthesizing iso-propylbenzene process, the main catalyst of alchlor, solid phosphoric acid catalyst Ceng Zuowei synthesizing iso-propylbenzene.But since they in use all various degrees be difficult to problems such as the etching apparatus that thoroughly solves and contaminated environment.Under the situation of environmental requirement increasingly stringent, the popularization of these technology is restricted.Molecular sieve liquid phase alkylation methods because reaction condition mitigations, conversion ratio height, selectivity is good, impurity is few, pollution-free, do not have corrosion, mainly the accessory substance polyisopropylbenzene can be converted into isopropylbenzene through reverse alkylation, makes the isopropylbenzene productive rate up to more than 99%.Thereby, since the sixties in 20th century, the new technology that each major company of the world progressively turns to pollution-free, the eco-friendly solid acid catalysis of the no burn into of exploitation to produce isopropylbenzene.Present result of study shows, the β zeolite is a highest active catalyst in the synthesizing iso-propylbenzene technology, is that the UOP technology of catalyst main active component has obtained to use widely with the β zeolite.
Industrial catalyst certainly exists problems such as active decline even inactivation in the process of long-term operation.In the actual moving process of full-scale plant, the method that adopts hot benzene to wash, i.e. benzene and propylene alkylated reaction running is hundreds of or after thousands of hours, when the productive rate of isopropylbenzene is reduced to certain index, stop propylene feed, continue to enter benzene, reaction temperature is increased to 230 ℃, keeps some hrs, dissolve away the previous thing of coke of solubility, or, be degraded to the product of solubility with the previous thing degraded of insoluble coke, the catalyst of part loss of activity is restored.Treat that molecular sieve catalyst is long running time, when insoluble material rolled up coke, the method was inapplicable, carried out external regeneration with regard to catalyst being unloaded.Bibliographical information, in the synthetic reaction of isopropylbenzene, the inactivation of beta-zeolite catalyst is mainly caused by carbon distribution (degree of depth alkylate), makes charcoal and it can be regenerated by temperature programming.
In industrial production, because the report of raw material sources impure or unconventional technological operation causing isopropylbenzene synthetic catalyst inactivation and regeneration seldom.This mainly is because often contain Fe on the molecular sieve catalyst of inactivation 2O 3, SO 3Deng material, the method that only adopts the roasting mode that carbon distribution is burnt, the result is unsatisfactory in regeneration.
Patent CN1565739 discloses the decolouring renovation process of deactivated molecular sieve catalyst in a kind of benzene and the ethene liquid phase alkylation reaction, this method is after deactivator is handled in the decolorizer aqueous solution or distilled water, by 300~700 ℃ air and/or oxygen atmosphere, wherein said decolorizer is selected from HCl, H 2C 2O 4And H 2O 2In a kind of or mixture of any one and ammonium salt wherein.This method can be reduced to the deactivator carbon content below the 0.1 heavy %, and regenerative agent not only appearance color is restored, and ethylbenzene selectivity and diethylbenzene conversion ratio can reach respectively more than 98% and 99%.But in practical operation, the oxidation coke-burning regeneration has many shortcomings: (1) operating time is long, operating temperature is high, and operating process is wayward; (2) byproducts such as water of Chan Shenging at high temperature carry out degradation to catalyst easily, thereby destroy catalyst structure, make the catalyst activity forfeiture.For avoiding occurring above-mentioned situation, the inventor guarantees that by the control oxygen-supplying amount catalyst burning does not take place is not damaged in operation in processing procedure.
Summary of the invention
The purpose of this invention is to provide a kind of method that the deactivated molecular sieve catalyst decolouring can be regenerated, by the catalyst of the method regeneration, not only appearance color becomes white, and its activity of such catalysts is near the fresh catalyst level simultaneously.Recover its activity by regeneration, reuse, reduce the operating cost of production with this.
The decolouring renovation process of the molecular sieve catalyst of inactivation in benzene provided by the invention and the propylene liquid-phase alkylation reaction, the decolorizer that uses is a kind of or wherein a kind of and mixture ammonium salt in citric acid, formic acid, acetate, the oxalic acid, and said ammonium salt is a kind of in ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium oxalate or the ammonium carbonate or their mixture.The volume ratio of the aqueous solution of decaying catalyst and decolorizer is 1: (1~10), preferred 1: (2~5).Decolorizer aqueous solution pH is preferred 〉=and 2, wherein the organic acid mass fraction of the decolorizer aqueous solution is 1-5%, preferred 1.5-3%, the mass fraction of ammonium salt is 1-10%, preferred 3-5%.Be heated to 80~100 ℃, soaked preferred 3~4 hours 2~6 hours.Take out oven dry, under inert gas (nitrogen, rare gas such as argon gas or the helium) atmosphere of the oxygen that contains 2%-15%% (volume), be warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, 300 ℃ and 400 ℃ respectively stop 1h therebetween.The time of the constant temperature charcoal burning step of 300 ℃ and 400 ℃ helps the recovery of catalyst activity in the proper extension industry coke-burning regeneration process.Because 400 ℃ pairing learns the carbonaceous organic materials " easily carbon removal " that suction-operated is deposited on the catalyst by physical absorption and reduction and transform to " difficult carbon removal " easily through high-temperature roasting, promptly the weightless section of high temperature is corresponding passes through the extensive chemical suction-operated and is deposited on carbon-containing sediment on the catalyst.
Handle deactivated molecular sieve catalyst through the inventive method, its carbon deposition quantity drops to below 0.3%.Deactivated molecular sieve catalyst contains Fe 2O 3, SO 3Removed wholly or in part, make catalyst revert to white.The conversion per pass of the benzene of regenerated catalyst is recovered preferably, and the activity of regenerated catalyst is near the level of fresh catalyst.
The specific embodiment
The decaying catalyst that the present invention adopts is to be the QZ2000 alkylation decaying catalyst of main active component with the β zeolite.
Embodiment 1
Get deactivated molecular sieve catalyst 200ml and be put in the 800ml aqueous solution that is dissolved with 2% citric acid, be heated to 80 ℃ and soaked 3 hours.Take out oven dry, under the nitrogen atmosphere that contains 8% (volume) oxygen, be warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, 300 ℃ and 400 ℃ respectively stop 1h therebetween.After stopping heating, take out the cooling back naturally.The regenerative agent note is made A.Do the analysis of impurity content, specific surface and benzene conversion ratio.The results are shown in table 1.
Embodiment 2
Get deactivated molecular sieve catalyst 200ml and be put in the 800ml aqueous solution that is dissolved with 2% oxalic acid, be heated to 80 ℃ and soaked 3 hours.Take out oven dry, under the nitrogen atmosphere that contains 12% (volume) oxygen, be warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, 300 ℃ and 400 ℃ respectively stop 1h therebetween.After stopping heating, take out the cooling back naturally.The regenerative agent note is made B.Do the analysis of impurity content, specific surface and benzene conversion ratio.The results are shown in table 1.
Embodiment 3
Get deactivated molecular sieve catalyst 200ml and be put in the 600ml mixed solution that is dissolved with 1.5% citric acid and 3% ammonium nitrate, be heated to 80 ℃ and soaked 3 hours.Take out oven dry, under the nitrogen atmosphere that contains 8% (volume) oxygen, be warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, 300 ℃ and 400 ℃ respectively stop 1h therebetween.After stopping heating, take out the cooling back naturally.The regenerative agent note is made C.Do the analysis of impurity content, specific surface and benzene conversion ratio.The results are shown in table 1.
Comparative Examples 1
Get deactivated molecular sieve catalyst 200ml in Muffle furnace, under the nitrogen atmosphere that contains 12% (volume) oxygen, be warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, 300 ℃ and 400 ℃ respectively stop 1h therebetween.After stopping heating, take out the cooling back naturally.The regenerative agent note is made D.Do the analysis of impurity content, specific surface and benzene conversion ratio.The results are shown in table 1.
Comparative Examples 2
Get deactivated molecular sieve catalyst 200ml in Muffle furnace, under the nitrogen atmosphere that contains 8% (volume) oxygen, be warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, 300 ℃ and 400 ℃ respectively stop 1h therebetween.After stopping heating, take out the cooling back naturally.Be put in the 800ml aqueous solution that is dissolved with 2% citric acid, be heated to 80 ℃ and soaked 3 hours.Take out oven dry.The regenerative agent note is made A1.Do the analysis of impurity content, specific surface and benzene conversion ratio.The results are shown in table 1.
Comparative Examples 3
Get deactivated molecular sieve catalyst 200ml in Muffle furnace, under the nitrogen atmosphere that contains 8% (volume) oxygen, be warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, 300 ℃ and 400 ℃ respectively stop 1h therebetween.After stopping heating, take out the cooling back naturally.Be put in the 800ml aqueous solution that is dissolved with 2% citric acid and 3% ammonium nitrate, be heated to 80 ℃ and soaked 3 hours.Take out oven dry.The regenerative agent note is made B 1Do the analysis of impurity content, specific surface and benzene conversion ratio.The results are shown in table 1.
Table 1
Figure B2009102357648D0000051
As can be seen from Table 1, the regenerative agent decolorizing effect ideal that method of the present invention obtains, the benzene conversion per pass reaches more than 32.5%.And the regenerative agent that obtains with present method, the conversion per pass of benzene is 25.6%.

Claims (3)

1. the decolouring renovation process of a deactivated molecular sieve catalyst, it is characterized in that: the volume ratio of the aqueous solution of decaying catalyst and decolorizer is 1: (1~10); Decolorizer aqueous solution pH 〉=2 are heated to 80~100 ℃, soak 2~6 hours, take out oven dry, are warming up to 540 ℃ with the heating rate of 1.5 ℃/min, stop 4h, and 300 ℃ and 400 ℃ respectively stop 1h therebetween;
Decolorizer is a kind of or wherein a kind of and mixture ammonium salt in citric acid, formic acid, acetate, the oxalic acid, and said ammonium salt is a kind of in ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium oxalate or the ammonium carbonate or their mixture;
The organic acid mass fraction of the decolorizer aqueous solution is 1-5%, and the mass fraction of ammonium salt is 1-10%.
2. according to the decolouring renovation process of the described a kind of deactivated molecular sieve catalyst of claim 1, it is characterized in that: the organic acid mass fraction of the decolorizer aqueous solution is 1.5-3%, and the mass fraction of ammonium salt is 3-5%.
3. according to the decolouring renovation process of the described a kind of deactivated molecular sieve catalyst of claim 1, it is characterized in that: the volume ratio of the aqueous solution of decaying catalyst and decolorizer is 1: (2~5).
CN2009102357648A 2009-10-13 2009-10-13 Decolorization regeneration method of deactivated molecular sieve catalyst Pending CN102039174A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962096A (en) * 2012-12-04 2013-03-13 神华集团有限责任公司 Method for regenerating catalyst for preparing propylene from methanol or dimethyl ether
CN105195239A (en) * 2015-10-24 2015-12-30 中国海洋石油总公司 Demetallized regeneration method for reformed aromatic refining catalyst
CN105413758A (en) * 2015-10-24 2016-03-23 中国海洋石油总公司 Regeneration method for reformed aromatic hydrocarbon refining catalyst
CN109692706A (en) * 2017-10-24 2019-04-30 中国石油天然气股份有限公司 Regeneration method of molecular sieve catalyst
CN113019472A (en) * 2019-12-24 2021-06-25 中国石油天然气股份有限公司 Regeneration method and application of deactivated transalkylation catalyst

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102962096A (en) * 2012-12-04 2013-03-13 神华集团有限责任公司 Method for regenerating catalyst for preparing propylene from methanol or dimethyl ether
CN102962096B (en) * 2012-12-04 2015-01-07 神华集团有限责任公司 Method for regenerating catalyst for preparing propylene from methanol or dimethyl ether
CN105195239A (en) * 2015-10-24 2015-12-30 中国海洋石油总公司 Demetallized regeneration method for reformed aromatic refining catalyst
CN105413758A (en) * 2015-10-24 2016-03-23 中国海洋石油总公司 Regeneration method for reformed aromatic hydrocarbon refining catalyst
CN109692706A (en) * 2017-10-24 2019-04-30 中国石油天然气股份有限公司 Regeneration method of molecular sieve catalyst
CN109692706B (en) * 2017-10-24 2022-02-01 中国石油天然气股份有限公司 Regeneration method of molecular sieve catalyst
CN113019472A (en) * 2019-12-24 2021-06-25 中国石油天然气股份有限公司 Regeneration method and application of deactivated transalkylation catalyst

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Application publication date: 20110504