Cutoff-preventing high-pressure hose and production technology thereof
Technical field:
The invention belongs to technical field of hoses, refer in particular to a kind of cutoff-preventing high-pressure hose and production technology thereof.
Background technique:
Common high pressure hose generally forms with plastics or rubber-moulding, is used for the conveyance conduit of pressurized air or highly pressurised liquid.But this tube bending radius is little, particularly after bending is greater than 90 degree, is perhaps fallen by flat easily after the external substance compressing, causes pipeline to carry air or liquid to have some setbacks, the impact normal operation.
Summary of the invention:
The purpose of this invention is to provide a kind of air or liquid in course of conveying, occur stopping cutoff-preventing high-pressure hose and production technology thereof of phenomenon of after high pressure hose is flattened, can effectively preventing.
The present invention is achieved in that
The production technology of cutoff-preventing high-pressure hose, concrete steps are as follows:
(1) batch mixing: raw material and various auxiliary agent are carried out mixed at high speed;
(2) cooling: the batch mixing after will mixing cools off;
(3) granulation: cooled batch mixing is carried out the twin-screw granulation;
(4) inner tube is extruded: the batch mixing after the granulation is extruded inner tube with extruder, and wherein the disposable Preventing No-flow from Appearing raised line of having extruded of the internal surface of inner tube arranges bonding layer at inner tube outer surface, forms semi-finished product;
(5) half storey product closing quotation: with closing quotation after the semi-finished product cooling;
(6) arrange and to add the twisted filament layer: inflation and outside described inner tube, twine the twisting silk and form and add the twisted filament layer in the cooled half-finished inner tube of step (5);
(7) heat treated first: step (6) is wound with the inner tube that adds twisted filament carries out heat treated;
(8) extrude in the mesosphere: the twisted filament external application extruder that adds after step (7) heat treated is squeezed into the mesosphere, and at the outer surface in mesosphere bonding layer is set;
(9) heat treated again: the product that step (8) is obtained carries out heat treated;
(10) outer tube is extruded: the outer surface in the mesosphere after step (9) heat treated is squeezed into outer tube with extruder and is formed finished product;
(11) finished product closing quotation.
The above-mentioned twisted filament that adds is that the excellent reinforcing fiber of high strength and industrial filament are twisted the twisted filament that adds that forms.
Cutoff-preventing high-pressure hose, outside inner tube, be arranged with successively mesosphere and outer tube, between inner tube and mesosphere, mesosphere and outer tube, be provided with bonding layer, also be provided with between the bonding layer in inner tube and mesosphere and mesosphere and add the twisted filament layer, vertically one-body molded on the internal surface of inner tube have a Preventing No-flow from Appearing raised line.
The cross section of above-mentioned Preventing No-flow from Appearing raised line is circular oval square or trapezoidal.
The advantage that the present invention gives prominence to compared to existing technology is:
1, is furnished with TPR (thermoplastic elastomer), TPE (thermoplastic elastomer (TPE)), TPEE (thermoplastic polyester elastomer) material in the raw material of the present invention, strengthened the Adhesion force of raw material, improved the compressive resistance of flexible pipe;
2, vertical one-body molded Preventing No-flow from Appearing raised line that has can prevent flexible pipe in situation about being flattened in the flexible pipe that the present invention produces, and circulation has some setbacks in the pipe;
3, this reality invention between inner tube and mesosphere, be provided with adopt that the excellent reinforcing fiber of high strength and industrial filament twisting forms add twisted filament layer, intensity height;
4, the present invention is applicable to the conveying of pressurized air or highly pressurised liquid etc.
Description of drawings:
Fig. 1 is perspective view of the present invention;
Fig. 2 is cross-sectional view of the present invention.
Embodiment:
The invention will be further described with specific embodiment for the below, referring to Fig. 1-2:
The production technology of cutoff-preventing high-pressure hose, concrete steps are as follows:
(1) batch mixing: raw material and various auxiliary agent are carried out mixed at high speed;
(2) cooling: the batch mixing after will mixing cools off;
(3) granulation: cooled batch mixing is carried out the twin-screw granulation;
(4) inner tube 10 is extruded: the batch mixing after the granulation is extruded inner tube 10 with extruder, and the disposable Preventing No-flow from Appearing raised line 60 of having extruded of the internal surface of inner tube 10 wherein, 10 surfaces arrange bonding layer 20 outside inner tube, form semi-finished product;
(5) half storey product closing quotation: with closing quotation after the semi-finished product cooling;
(6) arrange and to add the twisted filament layer: inflation and outside described inner tube, twine the twisting silk and form and add twisted filament layer 30 in the cooled half-finished inner tube of step (5);
(7) heat treated first: step (6) is wound with the inner tube 10 that adds twisted filament carries out heat treated;
(8) extrude in mesosphere 40: the twisted filament external application extruder that adds after step (7) heat treated is squeezed into mesosphere 40, and 40 outer surface arranges bonding layer 20 in the mesosphere;
(9) heat treated again: the product that step (8) is obtained carries out heat treated;
(10) outer tube is extruded: the outer surface in the mesosphere 40 after step (9) heat treated is squeezed into outer tube 50 with extruder and is formed finished product;
(11) finished product closing quotation.
The above-mentioned twisted filament that adds is that the excellent reinforcing fiber of high strength and industrial filament are twisted the twisted filament that adds that forms.
Cutoff-preventing high-pressure hose, outside inner tube 10, be arranged with successively mesosphere 40 and outer tube 50, between inner tube 10 and mesosphere 40, mesosphere 40 and outer tube 50, be provided with bonding layer 20, also be provided with between the bonding layer 20 in inner tube 10 and mesosphere 40 and mesosphere 40 and add twisted filament layer 30, vertically one-body molded on the internal surface of inner tube 10 have a Preventing No-flow from Appearing raised line 60.
The cross section of above-mentioned Preventing No-flow from Appearing raised line 60 is circular oval square or trapezoidal.
Above-described embodiment is one of preferred embodiment of the present invention only, is not to limit practical range of the present invention with this, so: all equivalences of doing according to shape of the present invention, structure, principle change, and all should be covered by within protection scope of the present invention.