CN102030338B - Method for hydrothermally synthesizing kalsilite by using potassium feldspar powder - Google Patents
Method for hydrothermally synthesizing kalsilite by using potassium feldspar powder Download PDFInfo
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Abstract
本发明公开了一种以钾长石粉体为原料采用水热法合成六方钾霞石的工艺。该工艺是将钾长石原矿破碎、粉磨和选矿预处理,得到一定粒度的钾长石粉体,然后与氢氧化钾或氢氧化钠与氢氧化钾的混合溶液混合均匀,置于衬镍的不锈钢反应釜中,在220~280℃的条件下水热反应2~8h,经过滤、洗涤、干燥,即制得六方钾霞石粉体。与现有的钾霞石合成技术相比,该工艺具有原料成本低廉,合成条件温和,工艺操作简单,产物结晶良好和晶体化学成分均一等优点。
The invention discloses a process for synthesizing hexagonal kalephine by using potassium feldspar powder as a raw material through a hydrothermal method. The process is to crush, grind and beneficiate the raw potassium feldspar ore to obtain potassium feldspar powder with a certain particle size, then mix it with potassium hydroxide or a mixed solution of sodium hydroxide and potassium hydroxide, and place it in a nickel-lined In a stainless steel reaction kettle, the hydrothermal reaction is carried out at 220-280°C for 2-8 hours, and after filtration, washing and drying, the hexagonal kacryptite powder is obtained. Compared with the existing kanepheline synthesis technology, the process has the advantages of low raw material cost, mild synthesis conditions, simple process operation, good crystallization of the product and uniform crystal chemical composition and the like.
Description
技术领域 technical field
本发明涉及一种以钾长石粉体为原料水热法制备六方钾霞石的方法。The invention relates to a method for preparing hexagonal kalephine by hydrothermal method using potassium feldspar powder as raw material.
背景技术 Background technique
六方钾霞石是一种架状硅酸盐,氧化钾含量高,其钾离子位于晶格中,在高温下结构稳定,钾离子不易流失,是一种优良的催化剂助剂,广泛应用于烃类蒸汽转化制氢、乙苯脱氢制苯乙烯以及合成氨工业。最新研究表明,锂改性的六方钾霞石是豆油和甲醇转化为生物柴油的一种良好的非均相催化剂。目前,合成钾霞石最主要的方法有溶胶-凝胶法和共沉淀法。溶胶-凝胶法采用正硅酸乙酯和金属醇盐为原料,共沉淀法采用硅酸钾、氢氧化钾和无机铝盐为原料,这两种方法都是先得到钾霞石的前驱体,然后需要在800~1200℃的条件下焙烧得到钾霞石。Hexagonal nepheline is a framework silicate with high content of potassium oxide, its potassium ions are located in the crystal lattice, its structure is stable at high temperature, and potassium ions are not easy to lose. It is an excellent catalyst additive and is widely used in hydrocarbon Hydrogen production by steam reforming, ethylbenzene dehydrogenation to styrene and synthetic ammonia industry. Recent studies have shown that lithium-modified hexagonal kacryptite is a good heterogeneous catalyst for the conversion of soybean oil and methanol to biodiesel. At present, the most important methods of synthesizing kalephine are sol-gel method and co-precipitation method. The sol-gel method uses tetraethyl orthosilicate and metal alkoxide as raw materials, and the co-precipitation method uses potassium silicate, potassium hydroxide and inorganic aluminum salts as raw materials. Both methods are the precursors of kalpheline , and then it needs to be roasted under the condition of 800-1200℃ to obtain kacryptite.
发明内容 Contents of the invention
本发明提供了一种以钾长石粉体为原料水热合成钾霞石的方法,其中,钾长石是天然硅酸盐矿物,储量丰富,可同时作为硅源、铝源和部分钾源来制备钾霞石;本发明所采用的水热合成工艺,操作简单,反应条件温和,且无需高温焙烧,因而是一种经济可行的具有发展潜力的制备六方钾霞石的方法。The present invention provides a method for hydrothermally synthesizing K-feldspar with K-feldspar powder as raw material, wherein K-feldspar is a natural silicate mineral with abundant reserves and can be used as silicon source, aluminum source and part of potassium source at the same time to prepare kalnite; the hydrothermal synthesis process adopted in the present invention has simple operation, mild reaction conditions, and no high-temperature roasting, so it is an economically feasible method for preparing hexagonal kallinite with development potential.
该工艺通过以下步骤实现:This process is achieved through the following steps:
(1)钾长石矿石经破碎和选矿预处理后,粉磨,制得钾长石粉体;(1) After the potassium feldspar ore is crushed and beneficiated and pretreated, it is ground to obtain the potassium feldspar powder;
(2)氢氧化钾与氢氧化钠配成混合碱液,将钾长石粉体与混合碱液置于衬镍的不锈钢反应釜中,在220~280℃的条件下水热反应2~8h,经过滤、洗涤和干燥,制得六方钾霞石粉体。(2) Potassium hydroxide and sodium hydroxide are formulated into a mixed lye, and the potassium feldspar powder and the mixed lye are placed in a nickel-lined stainless steel reaction kettle, and the hydrothermal reaction is carried out at 220-280°C for 2-8 hours. After filtering, washing and drying, hexagonal kacryptite powder was obtained.
所述的钾长石粉体的粒度为-200目>95%。The particle size of the potassium feldspar powder is -200 mesh>95%.
所述的混合碱液的浓度为5~12M,混合碱液中NaOH与KOH的摩尔比为7/3~0/10。The concentration of the mixed lye is 5-12M, and the molar ratio of NaOH to KOH in the mixed lye is 7/3-0/10.
所述的混合碱液与钾长石粉体的质量比为2~8。The mass ratio of the mixed lye to the potassium feldspar powder is 2-8.
所述的水热反应过程中进行搅拌,搅拌速率为100~200转/分。Stirring is carried out during the hydrothermal reaction process, and the stirring rate is 100-200 rpm.
本发明所用的钾长石粉体原料价格低廉、来源广泛,工艺操作简单,具有经济可行性和技术可行性。The potassium feldspar powder used in the invention has low raw material price, wide sources, simple process operation, and has economic feasibility and technical feasibility.
附图说明Description of drawings
图1是原料钾长石粉体的X射线粉晶衍射图;Fig. 1 is the X-ray powder crystal diffraction figure of raw material potassium feldspar powder;
图2是实施例1水热合成六方钾霞石粉体KAS-01的X射线粉晶衍射图;Fig. 2 is the X-ray powder crystal diffraction figure of embodiment 1 hydrothermally synthesized hexagonal kacryptite powder KAS-01;
图3是实施例1水热合成六方钾霞石粉体KAS-01的扫描电镜照片。Fig. 3 is a scanning electron micrograph of the hexagonal kacryptite powder KAS-01 hydrothermally synthesized in Example 1.
具体实施方式 Detailed ways
实施例1Example 1
(1)钾长石原矿经破碎,选矿预处理后,粉磨至粒度为-200目大于95%,其化学成分分析结果见表1,该钾长石矿的主要物相为微斜长石,原料钾长石粉体的X射线粉晶衍射图如图1所示。(1) The raw potassium feldspar ore is crushed, and after mineral processing pretreatment, it is ground to a particle size of -200 mesh and greater than 95%. The chemical composition analysis results are shown in Table 1. The main phase of the potassium feldspar ore is microplagioclase , the X-ray powder crystal diffraction pattern of the raw material potassium feldspar powder is shown in Figure 1.
表1钾长石粉体的化学成分分析结果(wB%)The chemical composition analysis result (w B %) of table 1 potassium feldspar powder
(2)取粉磨后的钾长石粉体150g,与650g浓度为9M的KOH溶液混合均匀,置于容积为1L的衬镍不锈钢反应釜中,加热至280℃并恒温反应2h,反应过程中的搅拌速率为200转/分,反应结束后经过滤、洗涤和干燥得到六方钾霞石粉体KAS-01。六方钾霞石粉体KAS-01的X射线粉晶衍射图如图2所示,图2表明,合成产物的衍射线与标准的六方钾霞石吻合良好。本实施例1的水热合成六方钾霞石粉体KAS-01的扫描电镜照片如图3所示,图3表明,合成的六方钾霞石晶粒呈较为完好的六方板状,粒度分布较为均匀,颗粒尺寸约1-3μm。六方钾霞石粉体KAS-01的主要化学成分分析结果见表2。对合成产物的X射线衍射数据进行指标化计算,其晶格常数与标准的JCPDS卡片(卡片号11-0579)中六方钾霞石的标准值接近(表3)。(2) Take 150 g of ground potassium feldspar powder, mix it with 650 g of KOH solution with a concentration of 9 M, place it in a nickel-lined stainless steel reactor with a volume of 1 L, heat it to 280 ° C and react at a constant temperature for 2 h, the reaction process The stirring rate in the process is 200 rev/min. After the reaction is completed, filter, wash and dry to obtain the hexagonal kacryptite powder KAS-01. The X-ray powder crystal diffraction pattern of hexagonal kassine powder KAS-01 is shown in Figure 2. Figure 2 shows that the diffraction lines of the synthesized product are in good agreement with the standard hexagonal kcryptite. The scanning electron microscope photo of the hydrothermally synthesized hexagonal ka-nepheline powder KAS-01 in this example 1 is shown in Figure 3, and Figure 3 shows that the synthesized hexagonal ka-nepheline grains are in a relatively intact hexagonal plate shape, and the particle size distribution is relatively good. Uniform, particle size about 1-3μm. The main chemical composition analysis results of hexagonal kacryptite powder KAS-01 are shown in Table 2. The X-ray diffraction data of the synthesized product was indexed and calculated, and its lattice constant was close to the standard value of hexagonal kapherite in the standard JCPDS card (card number 11-0579) (Table 3).
表2六方钾霞石粉体KAS-01的化学成分分析结果(wB%)Table 2 Chemical composition analysis results of hexagonal kalephine powder KAS-01 (w B %)
表3六方钾霞石粉体KAS-01的晶格常数与JCPDS卡片标准值对比Table 3 Comparison of the lattice constants of the hexagonal kalephine powder KAS-01 and the standard value of the JCPDS card
实施例2Example 2
(1)钾长石原矿经破碎,选矿预处理后,粉磨至粒度为-200目大于95%,其化学成分分析结果见表1。(1) The potassium feldspar raw ore is crushed, and after mineral processing pretreatment, it is ground to a particle size of -200 mesh and greater than 95%. The chemical composition analysis results are shown in Table 1.
(2)取粉磨后的钾长石粉体100g,与575g浓度为5M的混合碱液(其中NaOH/KOH摩尔比为7/3)混合均匀,置于容积为1L的衬镍的不锈钢反应釜中,加热至220℃并恒温反应6h,反应过程中的搅拌速率为100转/分,反应结束后经过滤、洗涤、干燥得到六方钾霞石粉体KAS-02。六方钾霞石粉体KAS-02的主要化学成分分析结果见表4。对合成产物的X射线衍射数据进行指标化计算,其晶格常数与标准的JCPDS卡片(卡片号11-0579)中六方钾霞石的标准值接近(表5)。(2) Take 100g of the ground potassium feldspar powder, mix it with 575g of 5M mixed lye (wherein the molar ratio of NaOH/KOH is 7/3), and place it in a nickel-lined stainless steel with a volume of 1L for reaction In the kettle, heat to 220°C and react at a constant temperature for 6 hours. During the reaction, the stirring rate is 100 rpm. After the reaction, filter, wash and dry to obtain the hexagonal kacryptite powder KAS-02. The analysis results of the main chemical components of the hexagonal kacryptite powder KAS-02 are shown in Table 4. The X-ray diffraction data of the synthesized product was indexed and calculated, and its lattice constant was close to the standard value of hexagonal kapherite in the standard JCPDS card (card number 11-0579) (Table 5).
表4六方钾霞石粉体KAS-02的化学成分分析结果(wB%)Table 4 Chemical composition analysis results of hexagonal kalephine powder KAS-02 (w B %)
表5六方钾霞石粉体KAS-02的晶格常数与JCPDS卡片标准值对比Table 5 Comparison of lattice constants of hexagonal kalephine powder KAS-02 with JCPDS card standard values
实施例3Example 3
(1)钾长石原矿经破碎,选矿预处理后,粉磨至粒度为-200目大于95%,其化学成分分析结果见表1。(1) The potassium feldspar raw ore is crushed, and after mineral processing pretreatment, it is ground to a particle size of -200 mesh and greater than 95%. The chemical composition analysis results are shown in Table 1.
(2)取粉磨后的钾长石粉体200g,与700g浓度为10M的混合碱液混合均匀(其中NaOH/KOH摩尔比为1/1),置于容积为1L的衬镍的不锈钢反应釜中,加热至260℃并保温3h,反应过程中的搅拌速率为200转/分,反应结束后经过滤、洗涤、干燥得到六方钾霞石产品KAS-03。六方钾霞石粉体KAS-03的主要化学成分分析结果见表6。对合成产物的X射线衍射数据进行指标化计算,其晶格常数与标准的JCPDS卡片(卡片号11-0579)中六方钾霞石的标准值接近(表7)。(2) Take 200g of the ground potassium feldspar powder, mix it with 700g of 10M mixed lye (wherein the molar ratio of NaOH/KOH is 1/1), and place it in a nickel-lined stainless steel with a volume of 1L for reaction In the kettle, heat to 260°C and keep it warm for 3 hours. During the reaction, the stirring rate is 200 rpm. After the reaction, filter, wash and dry to obtain the hexagonal kalephine product KAS-03. The analysis results of the main chemical components of the hexagonal kacryptite powder KAS-03 are shown in Table 6. The X-ray diffraction data of the synthesized product was indexed and calculated, and its lattice constant was close to the standard value of hexagonal kalpheline in the standard JCPDS card (card number 11-0579) (Table 7).
表6六方钾霞石粉体KAS-03的化学成分分析结果(wB%)The chemical composition analysis result of table 6 hexagonal kalephine powder KAS-03 (w B %)
表7六方钾霞石粉体KAS-03的晶格常数与JCPDS卡片标准值对比Table 7 Comparison of lattice constants of hexagonal kalephine powder KAS-03 with JCPDS card standard values
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