CN102029911A - Retarding control system for mining dumper - Google Patents

Retarding control system for mining dumper Download PDF

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Publication number
CN102029911A
CN102029911A CN2010105789947A CN201010578994A CN102029911A CN 102029911 A CN102029911 A CN 102029911A CN 2010105789947 A CN2010105789947 A CN 2010105789947A CN 201010578994 A CN201010578994 A CN 201010578994A CN 102029911 A CN102029911 A CN 102029911A
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China
Prior art keywords
jogging
retarding
actuating unit
control system
control
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CN2010105789947A
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Chinese (zh)
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CN102029911B (en
Inventor
闵琪军
姚世海
陈春根
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Sany Heavy Equipment Co Ltd
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Sany Heavy Machinery Ltd
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Priority to CN 201010578994 priority Critical patent/CN102029911B/en
Publication of CN102029911A publication Critical patent/CN102029911A/en
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Publication of CN102029911B publication Critical patent/CN102029911B/en
Expired - Fee Related legal-status Critical Current
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  • Hydraulic Clutches, Magnetic Clutches, Fluid Clutches, And Fluid Joints (AREA)

Abstract

The invention discloses a retarding control system for a mining dumper, which is characterized by comprising a retarding control assembly arranged on the mining dumper, wherein a retarding executing mechanism and a fixing support are arranged on the retarding control assembly; the retarding executing mechanism is connected with the fixing support; the fixed support is fixedly connected to the mining dumper by bolts; the retarding executing mechanism drives a retarding valve stem of a speed changing box; and a retarding control switch is also matched with the retarding executing mechanism. In the retarding control system, the on-off of the retarding control assembly is controlled by the retarding control switch so as to control the action of the retarding executing mechanism and the action of the retarding valve stem of the speed changing box and implement hydraulic retarding, so the defect of the conventional retarding control is overcome, and the accuracy and safety of the retarding control operation of the mining dumper are improved.

Description

A kind of quarry tipper jogging control system
Technical field
The present invention relates to a kind of control system, be specifically related to a kind of quarry tipper jogging control system.
Background technology
Mine truck is mining transport trolley, belongs to one of mining equipment, and mine truck is because its car body is roomy, and the load carrying ability height is mainly used in the ore in mine and the short-distance transportation of other bulk cargo.In mine truck, vehicle transmission jogging device generally all is housed, it mainly acts on is that vehicle makes car retardation when bend or descending.When automobile during at bend or descent run, need Reduced Speed Now, because the mine truck total mass ratio is bigger, when Reduced Speed Now, just need overcome bigger inertia, automobile is lowered moving velocity in the short period of time.Under this operating mode, the conventional truck mode is a chaufeur control brake system, and the vehicle shift to low gear is travelled, and long-time continuous is used and will be caused the brake system temperature to rise, and braking potential descends, thereby the brake failure phenomenon occurs.
At above-mentioned deficiency, along with constantly improving and development of science and technology, hydrodynamic retarder is by a large amount of integrated car transmissions design fields that has been installed in, and the effect that hydrodynamic retarder produces when the vehicle low gear is the most obvious.Its structure of hydrodynamic retarder of generally using generally is made up of main parts size such as output shaft, hydrodynamic retarder rotor, blade, retarder housing, control system operating mechanisms at present.Before the jogging control system is not unlocked, the rotor of hydrodynamic retarder rotates with the rotating speed of turbine output all the time, when operating mechanism will be walked or drive slowly the control system unlatching, control cock and valve body assembly are opened, the hydraulic oil that has certain pressure enters in the retarder housing, this moment, the cavity of hydrodynamic retarder peritrochanteric was filled with hydraulic transmission oil, hydraulic oil with certain viscosity is to the certain resistance of blade on the fluid power retarder rotor, limit its rotative speed, thereby limited the moving velocity of car load.
Yet, existing its control system of hydrodynamic retarder technology is traditional manipulator shank type operating mode and hydraulic ram executive mode, for for the quarry tipper of continuous descending and negotiation of bends, need this moment the attention of chaufeur height to observe the road conditions of travelling, and the Stroke Control etc. of walking or drive slowly accurately, traditional manipulator shank type jogging action need chaufeur manually spurs or promotes control handle, the attention that will certainly disperse chaufeur like this, and operation inconvenience, jogging Stroke Control precision is not enough, causes potential safety hazard; And for the hydraulic ram executive mode, though can remedy the deficiency of manipulator shank type operating mode, its complex structure, parts are more in the implementation, occur various faults in real work easily, cause maintenance cost higher.
Summary of the invention
The object of the invention provides a kind of quarry tipper jogging control system, uses this device, has solved the deficiency that exists in the control system of in the past walking or drive slowly, and has improved the accuracy and the safety of quarry tipper jogging control operation.
For achieving the above object, the technical solution used in the present invention is: a kind of quarry tipper jogging control system, comprise that one is arranged at the jogging control assembly on the quarry tipper, described jogging control assembly is provided with a jogging actuating unit and a fixed support, described jogging actuating unit is connected with fixed support, described fixed support is connected on the quarry tipper through bolt, described jogging actuating unit drives change speed gear box jogging valve rod, cooperates with described jogging actuating unit also to be provided with the jogging master cock.
In the technique scheme, described jogging master cock can be installed on the central control board on chaufeur right side in the mine truck operator's compartment, is convenient to chaufeur and controls, and jogging control assembly is installed on the vehicle, power on/off by jogging master cock control assembly realizes the action of jogging actuating unit.Be respectively equipped with jogging actuating unit and fixed support on the jogging control assembly, fixed support is connected with quarry tipper, and the jogging actuating unit is fixed on the fixed support.This device when chaufeur need be carried out jogging control, is pressed the jogging master cock on the instrument carrier panel in the operator's compartment in use, the energising of switch control jogging control assembly, promote the work of jogging control executing mechanism, and then make change speed gear box jogging valve rod setting in motion, finishing jogging control.
Further technical scheme, described jogging actuating unit comprises a housing, be provided with motor in it, described motor output shaft is connected with push rod through speed reduction gearing, described push rod outer end and described change speed gear box jogging valve rod are conflicted, the end of the nearly push rod of described housing outer end is provided with stop gear, also is provided with power-transfer clutch and stop mechanism in the described housing.Described motor power on/off is by the control of jogging master cock, after pressing the jogging master cock, electrical power rotates, driving push rod through the speed reduction gearing transmission stretches out, push rod stretches out conflict change speed gear box jogging valve rod, make the action of change speed gear box jogging valve rod realize jogging control, power-transfer clutch is used to disconnect the interlock of speed reduction gearing and push rod, stop mechanism is used for braking motor, stop mechanism cooperates with parts such as in-to-in fixed type limit switch, power-transfer clutchs, can the position of push rod is fixing arbitrarily in its stroke range, stop gear is used to limit push rod, and anti-throw-out lever stretches out housing.
Further technical scheme, described jogging master cock is a wane type switch.
Further technical scheme is positioned at power-transfer clutch on the described jogging actuating unit and the push rod end is provided with built-in switch.Described built-in switch can in time be controlled the power on/off of motor, realizes cutting off functions such as power and overload protection.
Because the technique scheme utilization, the present invention compared with prior art has following advantage:
1. because the present invention controls assembly by jogging is set on quarry tipper, through jogging master cock control jogging assembly break-make, and then control jogging actuating unit action, control the action of change speed gear box jogging valve rod, implement jogging control, seem more convenience and accurately of jogging operation as compared with the past, and chaufeur only need be controlled the jogging master cock, need not to take sb's mind off sth, improved the safety of driving;
2. the jogging actuating unit is fixed on the fixed support among the present invention, and fixed support is connected with quarry tipper through bolt, and it is comparatively convenient to install, and the actuating unit installation site scalable that makes and walk or drive slowly satisfies different operatings needs;
3. power-transfer clutch and push rod end of travel have the built-in switch of protection in the electronic actuating system, can in time control the power on/off of motor, realize cutting off functions such as power and overload protection;
4. the present invention is simple in structure, and is easy to use, and cheap, is fit to promote the use of.
Description of drawings
Fig. 1 is a jogging control assembly structure scheme drawing in the embodiment of the invention one;
Fig. 2 is a jogging control assembly running condition scheme drawing in the embodiment of the invention one.
Wherein: 1, jogging actuating unit; 2, fixed support; 3, bolt; 4, push rod; 5, change speed gear box jogging valve rod; 6, stop gear.
The specific embodiment
Below in conjunction with drawings and Examples the present invention is further described:
Embodiment one: referring to Fig. 1, shown in 2, a kind of quarry tipper jogging control system, comprise that one is arranged at the jogging control assembly on the quarry tipper, described jogging control assembly is provided with a jogging actuating unit 1 and a fixed support 2, described jogging actuating unit 1 is connected with fixed support 2, described fixed support 2 is fixedly connected on the quarry tipper through bolt 3, described jogging actuating unit 1 comprises a housing, be provided with motor in it, described motor output shaft is connected with push rod 4 through speed reduction gearing, described push rod 4 outer ends and described change speed gear box jogging valve rod 5 are conflicted, the end of the nearly push rod of described housing 4 outer ends is provided with stop gear 6, also be provided with power-transfer clutch and stop mechanism in the described housing, cooperate with described jogging actuating unit 1 and also to be provided with the jogging master cock, described jogging master cock is a wane type switch, is positioned at power-transfer clutch on the described jogging actuating unit and the push rod end is provided with built-in switch.
When quarry tipper in use needs to walk or drive slowly control, chaufeur is pressed the jogging master cock in the operator's compartment, electrical power in the jogging actuating unit 1 rotates, the drive speed reduction gearing rotates, speed reduction gearing drives push rod 4 and stretches out, thereby slowly stretching out until promoting 5 motions of jogging valve rod with 5 conflicts of change speed gear box jogging valve rod, push rod 4 realizes the control of walking or drive slowly, stop mechanism and in-to-in fixed type limit switch, parts such as power-transfer clutch cooperate, can the position of push rod is fixing arbitrarily in its stroke range, because the housing outer end is provided with stop gear 6, and is limited when push rod 4 reaches range, can't continue to stretch out, and when chaufeur will stop jogging control, press master cock once more, the interior stop mechanism action of housing this moment, motor shuts down, clutch operating disconnects the interlock of speed reduction gearing and push rod simultaneously.

Claims (4)

1. quarry tipper jogging control system, it is characterized in that: comprise that one is arranged at the jogging control assembly on the quarry tipper, described jogging control assembly is provided with a jogging actuating unit (1) and a fixed support (2), described jogging actuating unit (1) is connected with fixed support (2), described fixed support (2) is fixedly connected on the quarry tipper through bolt (3), described jogging actuating unit (1) drives change speed gear box jogging valve rod (5), cooperates with described jogging actuating unit (1) also to be provided with the jogging master cock.
2. a kind of quarry tipper jogging control system according to claim 1, it is characterized in that: described jogging actuating unit comprises a housing, be provided with motor in it, described motor output shaft is connected with push rod (4) through speed reduction gearing, described push rod (4) outer end and described change speed gear box jogging valve rod (5) are conflicted, the end of the nearly push rod of described housing (4) outer end is provided with stop gear (6), also is provided with power-transfer clutch and stop mechanism in the described housing.
3. a kind of quarry tipper jogging control system according to claim 1, it is characterized in that: described jogging master cock is a wane type switch.
4. a kind of quarry tipper jogging control system according to claim 2 is characterized in that: be positioned at power-transfer clutch on the described jogging actuating unit and push rod (4) end is provided with built-in switch.
CN 201010578994 2010-12-08 2010-12-08 Retarding control system for mining dumper Expired - Fee Related CN102029911B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010578994 CN102029911B (en) 2010-12-08 2010-12-08 Retarding control system for mining dumper

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Application Number Priority Date Filing Date Title
CN 201010578994 CN102029911B (en) 2010-12-08 2010-12-08 Retarding control system for mining dumper

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CN102029911A true CN102029911A (en) 2011-04-27
CN102029911B CN102029911B (en) 2013-03-27

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104015727A (en) * 2014-06-09 2014-09-03 三一矿机有限公司 Automatic amble quitting method of mechanical vehicle

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0439124A (en) * 1990-06-01 1992-02-10 Mazda Motor Corp Power train construction for vehicle
CN1418157A (en) * 2000-04-04 2003-05-14 腓特烈斯港齿轮工厂股份公司 Manoeuvring mode of vehicles having an automated clutch
CN201646383U (en) * 2010-02-04 2010-11-24 陕西同力重工股份有限公司 Retarder of off-road dumper

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0439124A (en) * 1990-06-01 1992-02-10 Mazda Motor Corp Power train construction for vehicle
CN1418157A (en) * 2000-04-04 2003-05-14 腓特烈斯港齿轮工厂股份公司 Manoeuvring mode of vehicles having an automated clutch
CN201646383U (en) * 2010-02-04 2010-11-24 陕西同力重工股份有限公司 Retarder of off-road dumper

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104015727A (en) * 2014-06-09 2014-09-03 三一矿机有限公司 Automatic amble quitting method of mechanical vehicle
CN104015727B (en) * 2014-06-09 2016-10-12 三一重型装备有限公司 A kind of motor vehicles and machines automatically exit from the method for jogging

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