CN102022534A - Bulging plugging hole method of machinery hole - Google Patents

Bulging plugging hole method of machinery hole Download PDF

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Publication number
CN102022534A
CN102022534A CN 201010605008 CN201010605008A CN102022534A CN 102022534 A CN102022534 A CN 102022534A CN 201010605008 CN201010605008 CN 201010605008 CN 201010605008 A CN201010605008 A CN 201010605008A CN 102022534 A CN102022534 A CN 102022534A
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CN
China
Prior art keywords
steel nail
hole
nail
aluminium cover
head
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Pending
Application number
CN 201010605008
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Chinese (zh)
Inventor
徐纳
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Hangzhou XZB Tech Co Ltd
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Hangzhou XZB Tech Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Hangzhou XZB Tech Co Ltd filed Critical Hangzhou XZB Tech Co Ltd
Priority to CN 201010605008 priority Critical patent/CN102022534A/en
Publication of CN102022534A publication Critical patent/CN102022534A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a bulging hole plugging method for a machinery hole. A plugging head matched with a hole shape and a plugging head filling gun are used; the plugging head comprises a steel nail and an aluminum cover; the end part of the steel nail is provided with a seal circle and a stopping groove; and the neck part of the steel nail is provided with a circular snap groove. The hole plugging method comprises the following specific steps: (1) the aluminum cover is sleeved on the steel nail, and is pulled to the head part of the steel nail, and the aluminum cover and the seal circle at the end part of the steel nail are matched mutually; (2) the steel nail is inserted in a gun pipe of the filling gun, a vacuum valve of the filling gun is regulated until the steel nail is griped; (3) the steel nail head and the aluminum cover are placed in the hole together, and the outer edge of the aluminum cover is flush with the end surface of the hole; (4) the end surface of the aluminum cover is propping against by a muzzle, the trigger is pulled so as to cause a nail rod in the gun pipe to be subject to air pressure, then the nail rod is pulled back, the aluminum cover is pulled and pressed by the steel nail head part and expands outwards, thus the aluminum cover is matched with the hollow inner wall; and (5) the steel nail is pulled to a certain loading, the nail rod cracks at the snap groove and is pulled out along with the filling gun. The method disclosed by the invention has the advantage that is simple to operate, the labor intensity is lowered, and the plugging head which is installed by adopting the method has good seal performance.

Description

A kind of bulging hole blocking method of mechanical hole
Technical field
The invention discloses a kind of hole blocking method, specifically a kind of bulging hole blocking method of mechanical hole belongs to mechanical engineering technical field.
Background technique
Because of the needs of technologies such as processing, measurement, assembling, usually many auxiliary holes are set on the component of motor, as engine cylinder-body, oil sump, bent axle etc.Motor when assembling, need seal these auxiliary holes with plug, guarantee that machine oil is not revealed and the normal circulation of fuel feeding, to avoid the damage of the engine component that dry friction causes.
At present, Chang Yong plug has that taper is stifled, steel ball, screw thread stops up and type such as Bowl Plug., steel ball stifled for taper and Bowl Plug, the hole blocking method of shutoff machinery hole in piece part typically uses iron hammer plug is hammered into shape in the auxiliary hole.Stop up for screw thread, during plug-hole, on stopping up earlier, be coated with sealer, with screw-driver it is screwed in the hole then.Above-mentioned two kinds of methods mainly rely on manpower and workman's experience, be not specifically designed to the instrument that plug is installed, thereby labor intensity is big, easily make operator's fatigue, tired back operation will have a strong impact on installation quality, in addition, adopt the said method plug-hole also to injure workpiece easily, be unsuitable for production line operation in enormous quantities, the reliability of installation efficiency and plug-hole is all not high.
Above-mentioned traditional hole blocking method relies on bigger to a great extent to manpower, the quality of plug-hole is wayward, is easy to generate leakage problem, and the leak-down rate of plug-hole is generally about 100PPM.In addition, the tradition hole blocking method also high to the requirement of tolerance of size, roughness and the cylindricity in mechanical hole, these two kinds of hole blocking methods require the tolerance in mechanical hole need be controlled at ± 0.01 in, roughness is less than Ra1.6, cylindricity correspondingly will increase the processing cost in hole less than 0.02.
Summary of the invention
At the deficiencies in the prior art, the object of the present invention is to provide a kind of plug-hole reliable in quality, reduce labor intensity, the efficient bulging hole blocking method in mechanical hole fast is installed.
For achieving the above object, following technological scheme is adopted in the invention: a kind of bulging hole blocking method of mechanical hole, it is characterized in that using the plug and the plug filling rifle that match with hole shape, described plug is made up of steel nail and aluminium cover, described steel nail end is provided with seal ring and locking trough, the neck place is provided with annular and breaks groove, and the concrete steps of plug-hole are as follows:
(1) steel nail puts the aluminium cover, and is pulled to the head of steel nail, and the aluminium cover matches with the seal ring of steel nail end;
(2) the steel nail bar inserts in the gun barrel of filling rifle, regulates the vacuum valve of filling rifle, is held until steel nail;
(3) the steel nail head places in the hole together with the aluminium cover, the end face in aluminium cover outer and hole;
(4) muzzle withstands aluminium cover end face, and the nail bar in the cocking, gun barrel is subjected to air pressure, makes the drawing backward of nail bar, and the aluminium cover is fitted aluminium cover and empty inwall by the outside distending of steel nail head tension and compression;
When (5) steel nail was drawn to certain load, the nail bar was extracted with the filling rifle breaking the fracture of groove place.
Described plug is provided with annular anti-slip tank in steel nail bar portion periphery, and the groove of breaking of plug is positioned within the aluminium cover outer.
Described plug filling rifle is a pneumatic gun, and by compressed air-driven, its rifle head is the claw shape.
Scheme compared to existing technology, beneficial effect of the present invention is:
1, this hole blocking method is simple to operate, and the installation efficiency height is time saving and energy saving, and it is big to have solved traditional hole blocking method installation labor intensity effectively, inefficient problem;
2, the plug that uses this hole blocking method to install, the sealed against leakage performance is good, and leak-down rate is controlled at 5PPM or following, is far smaller than the leak-down rate of traditional hole blocking method;
3, this method has reduced the requirement of roughness, cylindricity and tolerance of size to the hole, can simplify the processing technology in hole, cuts down finished cost.
Description of drawings
Fig. 1 is the structural representation of the used plug of bulging hole blocking method in a kind of mechanical hole of the present invention.
Fig. 2 is step 2 schematic representation of the bulging hole blocking method mode of execution in a kind of mechanical hole of the present invention.
Fig. 3 is step 3 schematic representation of the bulging hole blocking method mode of execution in a kind of mechanical hole of the present invention.
Fig. 4 is step 4 schematic representation of the bulging hole blocking method mode of execution in a kind of mechanical hole of the present invention.
Fig. 5 is step 5 schematic representation of the bulging hole blocking method mode of execution in a kind of mechanical hole of the present invention.
Embodiment
A kind of mode of execution below in conjunction with 1 ~ 6 pair of bulging hole blocking method of the present invention of accompanying drawing is described further:
The used plug of bulging hole blocking method of the present invention is made up of steel nail 01 and aluminium cover 02, end seal ring 05 and locking trough 04 at steel nail 01, the neck place is provided with annular and breaks groove 03, and plug is provided with annular anti-slip tank 06 in steel nail bar 011 periphery, and described plug matches with the shape in mechanical hole 2.The instrument that plug is installed is the plug filling rifle 10 by compressed air-driven.
A kind of specific operation step of bulging hole blocking method of mechanical hole is:
1) steel nail 01 is put aluminium cover 02, and be pulled to the head of steel nail 01, aluminium cover 02 matches with the seal ring 05 of steel nail 01 end, installs aluminium and overlaps 02 plug structure as shown in Figure 1, and the groove 03 of breaking of plug is positioned at aluminium and overlaps within 02 outer;
2) as shown in Figure 2, steel nail bar 011 is inserted in the gun barrel 11 of filling rifle 10, regulate gun barrel 11 internal air pressure sizes by the vacuum valve of filling rifle, held until steel nail 01, no matter the direction of filling this moment rifle how, plug all can not drop out gun barrel, therefore can satisfy the plug-hole assembling of any direction;
3) as shown in Figure 3, steel nail head 012 is positioned in the mechanical hole 2 together with aluminium cover 02, aluminium overlaps the end face in 02 outer and hole 2;
4) as shown in Figure 4, withstand the end face of aluminium cover 02 with muzzle, cocking, under the effect of the tensile force f that pressurized gas produces, the nail bar 011 in the gun barrel 11 is by tensile force f drawing backward, tensile force f corresponding to moment, can produce a reaction force f forward simultaneously, described reaction force f exerts pressure to aluminium cover 02, and aluminium cover 02 is subjected to the extruding of this power in the outer, right side, meanwhile, aluminium cover 02 in the left side by 012 tension and compression of steel nail head.Because both sides are pressurized simultaneously, aluminium cover 02 outside distending, thus tightly fit with the inwall in mechanical hole 2;
5) as shown in Figure 5, when steel nail 01 was drawn to certain load by tensile force f, nail bar 011 was extracted with the filling rifle breaking the fracture of groove 03 place, finishes the shutoff in mechanical hole 2 thus.
Bulging hole blocking method of the present invention is simple to operate, can realize fast blocking-up, guarantees the plug-hole q﹠r simultaneously, the plug that adopts this hole blocking method to install, its sealed against leakage performance is good, and leak-down rate is controlled at 5PPM or following, is far smaller than the leak-down rate 100PPM of traditional hole blocking method.Method of the present invention has reduced the technological requirement to mechanical hole, and only the tolerance of size that needs control hole is in ± 0.3, and roughness is less than Ra6.3, and cylindricity gets final product less than 0.2, can remove manufacturing procedures such as fraising or tapping fully from.
Be understandable that above-mentioned mode of execution only is the more representational example of the present invention.Obviously, technological scheme of the present invention is not limited to the foregoing description, and many distortion can also be arranged.All distortion that those of ordinary skill in the art can directly derive or associate from content disclosed by the invention all should be thought protection scope of the present invention.

Claims (4)

1. the bulging hole blocking method in a mechanical hole, it is characterized in that using the plug and the plug filling rifle that match with hole shape, described plug is made up of steel nail and aluminium cover, and described steel nail end is provided with seal ring and locking trough, the neck place is provided with annular and breaks groove, and the concrete steps of plug-hole are as follows:
(1) steel nail puts the aluminium cover, and is pulled to the head of steel nail, and the aluminium cover matches with the seal ring of steel nail end;
(2) the steel nail bar inserts in the gun barrel of filling rifle, regulates the vacuum valve of filling rifle, is held until steel nail;
(3) the steel nail head places in the hole together with the aluminium cover, the end face in aluminium cover outer and hole;
(4) muzzle withstands aluminium cover end face, and the nail bar in the cocking, gun barrel is subjected to air pressure, makes the drawing backward of nail bar, and the aluminium cover is fitted aluminium cover and empty inwall by the outside distending of steel nail head tension and compression;
When (5) steel nail was drawn to certain load, the nail bar was extracted with the filling rifle breaking the fracture of groove place.
2. the bulging hole blocking method in a kind of mechanical hole as claimed in claim 1 is characterized in that described plug is provided with annular anti-slip tank in steel nail bar portion periphery.
3. the bulging hole blocking method in a kind of mechanical hole as claimed in claim 1 is characterized in that the groove of breaking of described plug is positioned within the aluminium cover outer.
4. the bulging hole blocking method in a kind of mechanical hole as claimed in claim 1 is characterized in that described plug filling rifle is a pneumatic gun, and by compressed air-driven, its rifle head is the claw shape.
CN 201010605008 2010-12-25 2010-12-25 Bulging plugging hole method of machinery hole Pending CN102022534A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010605008 CN102022534A (en) 2010-12-25 2010-12-25 Bulging plugging hole method of machinery hole

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010605008 CN102022534A (en) 2010-12-25 2010-12-25 Bulging plugging hole method of machinery hole

Publications (1)

Publication Number Publication Date
CN102022534A true CN102022534A (en) 2011-04-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201010605008 Pending CN102022534A (en) 2010-12-25 2010-12-25 Bulging plugging hole method of machinery hole

Country Status (1)

Country Link
CN (1) CN102022534A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2405679Y (en) * 1999-08-23 2000-11-15 上海安字铆钉(集团)有限公司 Self-plugging rivet pneumatic gun
CN2468631Y (en) * 2001-02-23 2002-01-02 上海安字实业有限公司 Mechainsm for taking-in/pullijng-out hollow rivent for pneuamtic gun
CN201679812U (en) * 2010-04-27 2010-12-22 杭州新坐标锁夹有限公司 Plug

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2405679Y (en) * 1999-08-23 2000-11-15 上海安字铆钉(集团)有限公司 Self-plugging rivet pneumatic gun
CN2468631Y (en) * 2001-02-23 2002-01-02 上海安字实业有限公司 Mechainsm for taking-in/pullijng-out hollow rivent for pneuamtic gun
CN201679812U (en) * 2010-04-27 2010-12-22 杭州新坐标锁夹有限公司 Plug

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Application publication date: 20110420