CN102022455B - Detection device of idle stroke of clutch master cylinder - Google Patents

Detection device of idle stroke of clutch master cylinder Download PDF

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Publication number
CN102022455B
CN102022455B CN2010105689864A CN201010568986A CN102022455B CN 102022455 B CN102022455 B CN 102022455B CN 2010105689864 A CN2010105689864 A CN 2010105689864A CN 201010568986 A CN201010568986 A CN 201010568986A CN 102022455 B CN102022455 B CN 102022455B
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China
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cylinder
clutch master
master cylinder
push rod
detection device
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CN2010105689864A
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CN102022455A (en
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张利君
张涛
郑鑫
邵金龙
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Zhejiang Keli Vehicle Control System Co Ltd
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Zhejiang Keli Vehicle Control System Co Ltd
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Abstract

The invention relates to a detection device of the idle stroke of a clutch master cylinder, relating to a detection device of an automobile part. The detection device contains a limiting device and an air charging device which are respectively arranged on the left and the right oppositely; the limiting device contains a limiting air cylinder, the output end of the limiting air cylinder is connected with the head screw of a push rod with an external thread, a limit block is arranged on the push rod in a rotating manner, the push rod penetrates through a side plate; the charging device comprises a charging cylinder, the output end of the charging cylinder is connected with the head of an inflator head; an observation device is arranged on the upper part of the space between the limiting device and the charging device; the observation device comprises a puller cylinder; and the output end of the puller cylinder is connected with a plug, and the plug is provided with a small observation hole. In the detection device in the invention, the limiting air cylinder, the side plate, the limit block and the like are used to control the test gap, measure the idle strokes of different clutch master cylinders and quickly judge whether the idle stroke of the clutch master cylinder is out of tolerance; and the detection device has the advantages of simple structure, low cost, effective detection, and is convenient in movement, and is convenient and fast in operation.

Description

A kind of detection device of clutch master cylinder idle stroke
Technical field
The present invention relates to the detection device of a kind of automobile, especially relate to a kind of detection device of clutch master cylinder idle stroke with accessory.
Background technique
Clutch master cylinder is connected in the automobile clutch control system, and the pressure oil that it produces passes through line transportation in the filler opening of clutch booster.The idle stroke of clutch master cylinder just is meant when clutch master cylinder is set up the pressure of 0.1MPa, the displacement that piston moves.If idle stroke is too small, on the clutch master cylinder filler opening is blocked soon so, can't build pressure smoothly, if idle stroke is excessive, to build pressure will be very slow to clutch master cylinder so, pedal travel will strengthen, and will feel under the weather during driver's operation.
The method of the detection idle stroke of existing technology generally all is to adopt special-purpose monitor station to test, and it can measure the concrete numerical value of idle stroke accurately.This detection facility cost is high, cost an arm and a leg, and it is long to detect time of cost, moves inconvenience.Therefore be necessary design and invent simple and effective easy-operating device, come to judge fast whether the clutch master cylinder idle stroke is overproof.
Summary of the invention
The present invention seeks to overcome above-mentioned deficiency, provide a kind of simple and reasonable, easy to detect, the detection device of the clutch master cylinder idle stroke that cost is low.
The technological scheme that technical problem adopted that the present invention solves is: a kind of detection device of clutch master cylinder idle stroke, it is characterized in that comprising limit stoper and inflator, and corresponding about limit stoper and inflator; Limit stoper comprises spacing cylinder; Spacing cylinder output terminal be provided with externally threaded push rod head scyewed joint, can adjust the overhang of push rod, be installed with limiting stopper on the push rod; Push rod passes side plate, and limiting stopper can be regulated on push rod in turn; Inflator comprises the inflation cylinder, and the output terminal of inflation cylinder and the head of pneumatic head join.
During use, be placed on clutch master cylinder between push rod and the push rod, the push rod head is just contacted with the piston of clutch master cylinder; And through regulating the overhang of push rod with respect to spacing cylinder, the side of adjustment clutch master cylinder is takeed on the test gap between plane and the side plate, and this test gap is for measuring the lower limit of different clutch master cylinder idle strokes; Open inflator then; Pneumatic head withstands on oil outlet one end of clutch master cylinder, and clutch master cylinder is advanced left and clamps, and this moment is because push rod is motionless; Clutch master cylinder is moved to the left the test gap of setting, the test gap that piston has then advanced relatively and to have set.External then source of the gas is ventilated to clutch master cylinder to the liquid port of clutch master cylinder through pneumatic head, and whether the filler opening that observe the clutch master cylinder of having ventilated this moment has gas leak phenomenon, so just can judge fast that the idle stroke lower limit is overproof; Then through regulating the limiting stopper on the push rod; Make it and side plate between certain test gap arranged; This measures the gap for measuring the upper limit of different clutch master cylinder idle strokes, opens spacing cylinder again, and push rod is advanced to the right; Thereby the piston that promotes clutch master cylinder moves to right, and the limiting stopper that the distance that moves is set before being exactly and that test gap between the side plate.Whether the filler opening that observe the clutch master cylinder of having ventilated this moment has gas leak phenomenon, so just can judge fast that the idle stroke upper limit is overproof.What will explain here a bit is exactly: when find gas leakage in the lower position, idle stroke then is described greater than this lower limit, lower limit is qualified; When do not find gas leakage at upper limit position, idle stroke then is described less than this CLV ceiling limit value, the upper limit is qualified, and this clutch master cylinder idle stroke is qualified, and is not overproof.Otherwise then idle stroke is overproof, and this clutch master cylinder is defective.
As preferably, the present invention also is provided with finder, because the filler opening of general clutch master cylinder is all bigger, is not easy to observe little leakage phenomenon.Above-mentioned limit stoper and the top between inflator are provided with finder, and finder comprises and hold out against cylinder, and the output terminal and the plug head that hold out against cylinder join, and plug is provided with the observation aperture, observes aperture and communicates with the clutch master cylinder filler opening.Accomplish limit stoper and inflator to the clutch master cylinder clamping after; Open and hold out against cylinder; Hold out against the plug on the push rod on the filler opening of clutch master cylinder,, coat leak test agent such as soap solution because of plug is provided with the observation aperture; When pneumatic head during, can be intuitively whether overproof according to observing whether the leak gas idle stroke of judging this clutch master cylinder of aperture to the inflation of the liquid port of clutch master cylinder.
The end face and the side sheet room of spacing cylinder are installed with stud bolt, and stud bolt is rotary with nut and is fastened on the end face of spacing cylinder and the left and right side of side plate respectively; Front at the inflation cylinder is provided with fixed plate, and pneumatic head passes the middle part of fixed plate, is installed with stud bolt between the end face of inflation cylinder and fixed plate, and stud bolt is rotary with nut and is fastened on the end face of inflation cylinder and the left and right side of fixed plate respectively.Usually between spacing cylinder and inflation cylinder, be fixedly connected on left and right side with a fixture.
The invention has the beneficial effects as follows: the present invention waits through spacing cylinder, side plate, limiting stopper and controls the test gap; Measure different clutch master cylinder idle strokes; Whether the idle stroke that can judge this clutch master cylinder fast overproof, and have simple in structure, conveniently moving; With low cost, detect effectively and the advantage of simple operation.
Description of drawings
Below in conjunction with accompanying drawing and embodiment invention is further specified.
Fig. 1 is the structural representation of embodiment of the invention cylinder when not clamping;
The structural representation of working state when Fig. 2 is embodiment of the invention cylinder clamping.
Among the figure: 1, clutch master cylinder 2, side plate 3, spacing cylinder 4, push rod 5, limiting stopper 6, the end face 10 that holds out against cylinder 7, fixture 8, inflation cylinder 9, spacing cylinder, the end face 11 of inflation cylinder, fixed plate 12, stud bolt 1, stud bolt 2 14, nut 15, pneumatic head 16, plug 17, filler opening 18, liquid port 19, observation aperture
Embodiment
Among Fig. 1 and Fig. 2; A kind of detection device of clutch master cylinder idle stroke comprises limit stoper, inflator and finder, and limit stoper comprises spacing cylinder 3; Spacing cylinder 3 output terminals be provided with externally threaded push rod 4 head threads and connect; Can regulate push rod 4 stretches out the overhang of spacing cylinder 3, is installed with limiting stopper 5 on the push rod 4 and passes side plate 2, and 2 of the end face 9 of spacing cylinder and side plates are installed with stud bolt 1; Stud bolt 1 is rotary with four nuts 14, and nut 14 is fastened on the end face 9 of spacing cylinder and the left and right side of side plate 2 respectively; Inflator comprises inflation cylinder 8; The output terminal and pneumatic head 15 heads of inflation cylinder 8 join; Front at inflation cylinder 8 is provided with fixed plate 11, and pneumatic head 15 passes the middle part of fixed plate 11, and the end face 9 and 11 of the fixed plates of inflation cylinder are installed with stud bolt 2 13; Stud bolt 2 13 is rotary with four nuts 14, and nut 14 is fastened on the end face 9 of inflation cylinder and the left and right side of fixed plate 11 respectively; 2 13 of stud bolt 1 and stud bolts are fixed together about limit stoper and inflator with fixture 7.Top between limit stoper and inflator is provided with finder, and finder comprises and hold out against cylinder 6 that the output terminal and plug 16 heads that hold out against cylinder 6 join, and have designed one on the plug 16 and have observed aperture 19.
Be that the clutch master cylinder of 1mm~2.5mm is an example to detect a design idle stroke below, the principle of the embodiment of the invention is described.
Among Fig. 1 and Fig. 2, when detecting a design idle stroke when being the clutch master cylinder of 1mm~2.5mm, like Fig. 1; Clutch master cylinder 1 is contained on the fixture 7,, push rod 4 heads is just contacted with clutch master cylinder 1 interior piston through regulating the overhang of push rod 4 relative limit cylinders 3; And the gap of 1mm is arranged between the side shoulder plane that guarantees clutch master cylinder 1 and the side plate 2, open inflation cylinder 8 then, with clutch master cylinder 1 clamping; Pneumatic head 15 withstands on the liquid port 18 of clutch master cylinder 1; This moment, clutch master cylinder 1 was moved to the left 1mm because push rod 4 is motionless, then the 1mm that advanced relatively to the right of the piston in the clutch master cylinder 1; The plug 16 that holds out against cylinder 6 holds out against the filler opening 17 at clutch master cylinder 1; Observation aperture 19 places at plug 16 brush the agent of soap solution leak test, when pneumatic head 15 during to 18 inflations of the liquid port of clutch master cylinder 1, and can whether qualified according to observing whether the leak gas lower limit of judging this clutch master cylinder idle stroke of aperture 19 place's soap solution.When finding gas leakage, idle stroke then is described greater than this lower limit, this clutch master cylinder is qualified; Otherwise then idle stroke is overproof, and this clutch master cylinder is defective, state as shown in Figure 2.After the idle stroke lower limit is qualified, come upper limit of detection whether overproof again.Regulate the limiting stopper 5 on the push rod 4; Making the distance of limiting stopper 5 and side plate 2 is 1.5mm, opens spacing cylinder 3 then and promotes push rod 4, leans on this moment limiting stopper 5 to control push rod 4 and promotes clutch master cylinder 1 piston-advance 1.5mm; Whether the observation aperture of observing on the plug 16 that blocks up mutually with the filler opening 17 of clutch master cylinder 1 19 has gas to spill;, qualified like the idle stroke of air tight then this clutch master cylinder less than upper limit 2.5mm, on the contrary just defective.
The foregoing description is to explanation of the present invention, is not to qualification of the present invention, and any structure after simple transformation on the basis of the present invention all belongs to protection scope of the present invention.

Claims (2)

1. the detection device of a clutch master cylinder idle stroke; It is characterized in that comprising limit stoper and inflator; Corresponding about limit stoper and inflator, limit stoper comprises spacing cylinder, spacing cylinder output terminal be provided with externally threaded push rod head scyewed joint; Be installed with limiting stopper on the push rod, push rod passes side plate; Inflator comprises the inflation cylinder; Output terminal and the head of pneumatic head of inflation cylinder join, and above-mentioned limit stoper and the top between inflator are provided with finder, and finder comprises and holds out against cylinder; The output terminal and the plug that hold out against cylinder join, and plug is provided with the observation aperture.
2. the detection device of a kind of clutch master cylinder idle stroke according to claim 2 is characterized in that the end face of above-mentioned spacing cylinder and side sheet room are installed with stud bolt, and stud bolt is rotary with nut and is fastened on the end face of spacing cylinder and the left and right side of side plate respectively; Front at the inflation cylinder is provided with fixed plate, and pneumatic head passes the middle part of fixed plate, is installed with stud bolt between the end face of inflation cylinder and fixed plate, and stud bolt is rotary with nut and is fastened on the end face of inflation cylinder and the left and right side of fixed plate respectively.
CN2010105689864A 2010-11-26 2010-11-26 Detection device of idle stroke of clutch master cylinder Active CN102022455B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105689864A CN102022455B (en) 2010-11-26 2010-11-26 Detection device of idle stroke of clutch master cylinder

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Application Number Priority Date Filing Date Title
CN2010105689864A CN102022455B (en) 2010-11-26 2010-11-26 Detection device of idle stroke of clutch master cylinder

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CN102022455B true CN102022455B (en) 2012-11-21

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103527676B (en) * 2013-09-17 2015-10-28 宁波神丰汽车部件有限公司 Clutch master cylinder detection device and detecting method
CN106949805A (en) * 2017-03-13 2017-07-14 浙江亚太机电股份有限公司 A kind of clutch master cylinder idle stroke test device and method
CN107328848A (en) * 2017-07-24 2017-11-07 芜湖聚达汽车零部件有限公司 A kind of testboard of the clutch master cylinder of belt sensor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201096614Y (en) * 2007-08-10 2008-08-06 比亚迪股份有限公司 Hydraulic cylinder performance detection device
CN201488716U (en) * 2009-07-30 2010-05-26 杭州沃镭科技有限公司 Brake master cylinder idle stroke detecting device
CN201891768U (en) * 2010-11-26 2011-07-06 浙江科力汽车配件有限公司 Detecting device for idle running of clutch main pump

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0822669B2 (en) * 1990-11-05 1996-03-06 本田技研工業株式会社 Brake inspection method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201096614Y (en) * 2007-08-10 2008-08-06 比亚迪股份有限公司 Hydraulic cylinder performance detection device
CN201488716U (en) * 2009-07-30 2010-05-26 杭州沃镭科技有限公司 Brake master cylinder idle stroke detecting device
CN201891768U (en) * 2010-11-26 2011-07-06 浙江科力汽车配件有限公司 Detecting device for idle running of clutch main pump

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP平4-173464A 1992.06.22

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Address after: 324100, 29, Xing Gong Road, Jiangdong District, Jiangshan Economic Development Zone, Zhejiang

Applicant after: Zhejiang Keli Vehicle Control System Co., Ltd.

Address before: 324100 29, Xing Gong Road, Jiangshan Economic Development Zone (Jiangdong District), Zhejiang

Applicant before: Zhejiang Keli Auto Parts Co., Ltd.

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Free format text: CORRECT: APPLICANT; FROM: ZHEJIANG KELI AUTO PARTS CO., LTD. TO: ZHEJIANG KELI VEHICLE CONTROL SYSTEM CO., LTD.

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