CN102021709A - Decorative home textile fabric and production process thereof - Google Patents
Decorative home textile fabric and production process thereof Download PDFInfo
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- CN102021709A CN102021709A CN201010521793.3A CN201010521793A CN102021709A CN 102021709 A CN102021709 A CN 102021709A CN 201010521793 A CN201010521793 A CN 201010521793A CN 102021709 A CN102021709 A CN 102021709A
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Abstract
The invention discloses a decorative home textile fabric and a production process thereof, belonging to the technical field of textile fabric production, and is characterized in that warp yarns are network yarns, weft yarns I are combed cotton yarns, weft yarns II are high-shrinkage polyester yarns, and the blending ratio of the warp yarns to the weft yarns I to the weft yarns II is 2:5:3. The decorative home textile fabric disclosed by the invention has the advantages of strong stereoscopic sensation, good color fastness, and good moisture and sound absorption effects.
Description
Technical field
The invention discloses a kind of family and spin decorative fabric and production technology thereof, belong to the weaving face fabric production technical field.
Background technology
The purposes of decorative textile product is very extensive, can be divided into: bedding, metope paste decorations, furniture covers, hangs curtain and hides decorations, shop, ground decorations, health washing and meal kitchen product totally 7 big classes.Decorative fabric is the important component part of decorative textile product, account for wherein more than 70%.The raising day by day of modern society's material and cultural life, promoted the fast development of commerce and trade and tourist industry, stand in great numbers in middle-and-high-ranking hotel, restaurant, low-grade hotel, restaurant become progressively to medium-to-high grade transformation, public places of entertainment such as singing-hall dance, nightclub, coffee shop, music hall increase sharply, aircraft, train steamer, automobile and residential houses are flourish, have objectively formed a huge decorative fabric demand market.Raising year by year along with people's material, living standard, people more and more are particular about the harmony of sentiment, style and self and environment in life, people are also more and more higher to the requirement that beautifies at home, not only require practicality, also require higher comfortableness and artistry, and traditional decorative fabric generally to pay attention to practicality be main, comfortableness and personalized aspect pay close attention to less.From the whole decorative fabric industry of China, the basis is still relatively weaker, although product variety, specification, function, class and proportion etc. have had large increase, but still are difficult to satisfy the superior demand in market, cause the high-grade decorative fabric of import to be widely applied in a lot of hotels, restaurant with high price.Therefore, pay close attention to the present situation and the development trend of decorative fabric, develop high-grade decorative fabric, the overall strength of textile industry and the raising of living standards of the people are had great importance.
Summary of the invention
The invention provides a kind of family and spin decorative fabric and production technology thereof, this lining third dimension is strong, and COLOR FASTNESS is good, moisture absorption, the sound absorption soundproof effect good.
To achieve these goals, the technical solution adopted in the present invention is:
Decorative fabric spins in a kind of family, and warp adopts network yarn, and parallel one adopts combed cotton yarn, and parallel two adopts the terylene high-shrinkage filament, and the blending ratio between warp, parallel one, the parallel two is 2: 5: 3.
As the further setting of such scheme, this family spin decorative fabric through close be 70 pieces/centimetre, filling density is 46 pieces/centimetre.
The specification of described network yarn is any one among 100D/64F, 150D/64F, the 75D/48F, and preferred specification is 100D/64F.
The specification of described combed cotton yarn is any one of 16S, 21S, 32S, and preferred specification is 21S.
The specification of described terylene high-shrinkage filament is any one among 2200D/700F, 2400D/750F, 2600D/800F, the 2800D/850F, and preferred specification is 2600D/800F.
The production technology of decorative fabric is spun by a kind of family, comprises the steps: that warping → looming weaving → grey cloth checks → turn over the typing of the cloth margin to seam → dyeing dyeing and finishing → soft treatment → door width of cloth;
In the described looming weaving operation, the speed of a motor vehicle is 140r/min, and heald level time is 310 °-320 °, and preferred heald level time is 316 °, shed opening is 36mm, advancing the sword time is 75 °-80 °, and it is 180 ° that the sword time is handed over by central authorities, and moving back the sword time is 285 °, opening time is 285 °, adopt two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, and the warp stop frame height is 3.5cm;
In the described dyeing process, open-width → tape edge → pre-setting → concise → washing → oxygen floats → dyes → dewater → dry → finalizes the design → clot, programming rate when just adding dyestuff is controlled at 2～3 °/min; bath raio is not less than 1: 8; gradation slowly adds levelling agent, accelerant; cotton consumption with levelling agent is controlled at 1.1～1.2g/L, and the consumption of terylene levelling agent is controlled at 1.2%～1.3%.
Key problem in technology of the present invention be following some:
(1) raw material is selected for use
Raw material 1: the high relatively F terylene net-thread that warp preferably takes 100D/64F heavily to net is done warp, first its heavy net back intensity is good, help the woven percentage of A-class goods in weaving carried out smoothly and improve, second, the 100D/64F terylene net-thread of high relatively F is because its 1 warp is made up of 64 filaments, so lining is soft comfortable with respect to the normal polyester product, fluffy sense is more arranged, and the concavo-convex fluctuating of lining more can be expressed.The too high F number of the warp of identical thickness is powerful not enough, and is too low and do not reach the concavity and convexity of the lining of expection.
Raw material 2: parallel one preferred 21S combed cotton yarn.This root 21S cotton yarn has just played double-deck interweaving, and should not adopt thicker yarn, can not embody too thin insufficient strength, the easy staplings of dyeing back looming weaving with the concavo-convex characteristic that prevents lining.
Raw material 3: parallel two preferred 2600D/800F terylene high-shrinkage filaments.The terylene high-shrinkage filament is a kind of extraordinary silk, washing will produce highly shrinkable in 60 ℃-80 ℃ of water temperatures, may be collapsed to about 80% of raw footage, by such processing the lining door width of cloth direction that weaves is dwindled about 20%, produce good crape sense, have distinct concavo-convex characteristic.
(2) weaving process
1. the speed of a motor vehicle slows down, and is adjusted into 140r/min by original 180r/min, so just can reach to improve the quality of products and reduce the accessories loss.
2. because warp thread needs layering to interweave, and heald level time is 316 °,,, be beneficial to and weave to reduce the degree of compression that goes out shed open in table when the sword head changes layer than 2 °～4 ° ahead of time of general kinds.
3. shed opening is 36mm, than about the big 2mm of general kind, to increase shed open. promote clearness. avoid sword butt cracked ends yarn in the wefting insertion process.
4. wefting insertion time and heald level time, sword head are to the relevant requirements of weaving process according to fabric of fabric width of the crowded degree and the fabric of warp thread, and advancing the sword time is 75 °-80 °, and it is 180 ° that the sword time is handed over by central authorities, and moving back the sword time is 285 °, and opening time is 285 °.
5. the selection of fine strain of millet position, back is through the main adjustment factor of the position line when weaving, according to the basic principle of adjusting through the position line, adopt two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, the warp stop frame height is 3.5cm, make that like this warp end break has just shown reduction when weaving, and cloth cover " three jump " defect is few. cloth cover is plentiful, plain.
6. weft tension generally is controlled at about 1/10 of breakage of weft intensity, with the unwinding of two weft tension folder control weft yarns, avoids looped weft, the appearance of mashed limit defect.
7. strengthen cleaning, especially race part is promptly walked the sword plate, is led the sword rail, sword head sword belt, combines that chain and dent must keep clean and smooth. can reduce accident broken end so effectively through, weft yarn.
(3) dyeing process
The reason that causes the dyeing look to spend mainly contains factors such as technological design, working condition, method of operating and causes.The measure of taking is the appropriate design dyeing, determines production specifications, simultaneously standard operation program and step.Mix up the speed of a motor vehicle earlier, want slow when just adding dyestuff, programming rate generally is controlled at 2～3 °/min and is advisable.Bath raio is not less than 1: 8, and gradation slowly adds levelling agent, accelerant, and the amount that adds first will be lacked.Dye and cotton generally be controlled at tinctorial yield and the level-dyeing property that 1.1～1.2g/L scope, terylene levelling agent 1.2%～1.3% scope that generally is controlled at help improving fabric with levelling agent.The secondary setting process is adopted in typing, thick profile material has stretcher strain in weaving process, there is certain residual stress in grey cloth, and the stress of each several part is also unbalanced, organizational structure of fabrics is changed, quality index such as the door width of cloth of fabric, Gram Mass are difficult to control, also can produce bigger influence to the dyeing and the arrangement of operation afterwards.The preshrunk that relax of reply fabric is handled before dyeing, and the grey cloth that weaves should in time carry out following process, avoids buying property for a long time giving birth to bigger answer and being out of shape, and influences DIMENSIONAL STABILITY and finished product planarization, standard weights.
In a word, decorative fabric spins in family of the present invention, and third dimension is strong, and COLOR FASTNESS is good, moisture absorption, the sound absorption soundproof effect good.
Its basic mechanical design feature index:
Fiber content deviation: meet the FZ/T01053 regulation
Ultimate strength/N 〉=500;
The washing size changing rate/(%)+2.0～-2.0;
The dry-cleaning size changing rate/(%)+2.0～-2.0;
Color fastness to water (variable color/staining)/level 〉=4/3-4;
Colour fasteness to dry cleaning (variable color)/level 〉=4-5;
Anti-dry friction COLOR FASTNESS/level 〉=4;
Product meets GB/T19817-2005 (textiles FURNISHING FABRIC) standard.This product does not contain aromatic amine, and is formaldehydeless residual, meets national textiles environmental requirement.
The specific embodiment
The invention will be further described below by specific embodiment, but the present invention is not limited by following examples.
Embodiment one
Decorative fabric spins in a kind of family, and warp adopts network yarn, and parallel one adopts combed cotton yarn, and parallel two adopts the terylene high-shrinkage filament, and the blending ratio between warp, parallel one, the parallel two is 2: 5: 3.This family spin decorative fabric through close be 70 pieces/centimetre, filling density is 46 pieces/centimetre.The specification of network yarn is 100D/64F, and the specification of combed cotton yarn is 21S, and the specification of terylene high-shrinkage filament is 2600D/800F.
The production technology of decorative fabric is spun by family of the present invention, comprises the steps: that warping → looming weaving → grey cloth checks → turn over the typing of the cloth margin to seam → dyeing dyeing and finishing → soft treatment → door width of cloth.Wherein, in the looming weaving operation, the speed of a motor vehicle is 140r/min, and heald level time is 316 °, shed opening is 36mm, advancing the sword time is 78 °, and it is 180 ° that the sword time is handed over by central authorities, and moving back the sword time is 285 °, opening time is 285 °, adopt two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, and the warp stop frame height is 3.5cm.
In the dyeing process, open-width → tape edge → pre-setting → concise → washing → oxygen floats → dyes → dewater → dry → finalizes the design → clot, programming rate when just adding dyestuff is controlled at 2 °/min; bath raio is not less than 1: 8; gradation slowly adds levelling agent, accelerant; cotton consumption with levelling agent is controlled at 1.1g/L, and the consumption of terylene levelling agent is controlled at 1.2%.
Embodiment two
Decorative fabric spins in a kind of family, and warp adopts network yarn, and parallel one adopts combed cotton yarn, and parallel two adopts the terylene high-shrinkage filament, and the blending ratio between warp, parallel one, the parallel two is 2: 5: 3.This family spin decorative fabric through close be 70 pieces/centimetre, filling density is 46 pieces/centimetre.The specification of network yarn is 100D/64F, and the specification of combed cotton yarn is 21S, and the specification of terylene high-shrinkage filament is 2600D/800F.
The production technology of decorative fabric is spun by family of the present invention, comprises the steps: that warping → looming weaving → grey cloth checks → turn over the typing of the cloth margin to seam → dyeing dyeing and finishing → soft treatment → door width of cloth.Wherein, in the looming weaving operation, the speed of a motor vehicle is 140r/min, and heald level time is 318 °, shed opening is 36mm, advancing the sword time is 80 °, and it is 180 ° that the sword time is handed over by central authorities, and moving back the sword time is 285 °, opening time is 285 °, adopt two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, and the warp stop frame height is 3.5cm.
In the dyeing process, open-width → tape edge → pre-setting → concise → washing → oxygen floats → dyes → dewater → dry → finalizes the design → clot, programming rate when just adding dyestuff is controlled at 3 °/min; bath raio is not less than 1: 8; gradation slowly adds levelling agent, accelerant; cotton consumption with levelling agent is controlled at 1.2g/L, and the consumption of terylene levelling agent is controlled at 1.3%.
Embodiment three
Decorative fabric spins in a kind of family, and warp adopts network yarn, and parallel one adopts combed cotton yarn, and parallel two adopts the terylene high-shrinkage filament, and the blending ratio between warp, parallel one, the parallel two is 2: 5: 3.This family spin decorative fabric through close be 70 pieces/centimetre, filling density is 46 pieces/centimetre.The specification of network yarn is 150D/64F, and the specification of combed cotton yarn is 16S, and the specification of terylene high-shrinkage filament is 2400D/750F.
The production technology of decorative fabric is spun by family of the present invention, comprises the steps: that warping → looming weaving → grey cloth checks → turn over the typing of the cloth margin to seam → dyeing dyeing and finishing → soft treatment → door width of cloth.Wherein, in the looming weaving operation, the speed of a motor vehicle is 140r/min, and heald level time is 310 °, shed opening is 36mm, advancing the sword time is 75 °, and it is 180 ° that the sword time is handed over by central authorities, and moving back the sword time is 285 °, opening time is 285 °, adopt two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, and the warp stop frame height is 3.5cm.
In the dyeing process, open-width → tape edge → pre-setting → concise → washing → oxygen floats → dyes → dewater → dry → finalizes the design → clot, programming rate when just adding dyestuff is controlled at 2.5 °/min; bath raio is not less than 1: 8; gradation slowly adds levelling agent, accelerant; cotton consumption with levelling agent is controlled at 1.15g/L, and the consumption of terylene levelling agent is controlled at 1.25%.
Embodiment four
Decorative fabric spins in a kind of family, and warp adopts network yarn, and parallel one adopts combed cotton yarn, and parallel two adopts the terylene high-shrinkage filament, and the blending ratio between warp, parallel one, the parallel two is 2: 5: 3.This family spin decorative fabric through close be 70 pieces/centimetre, filling density is 46 pieces/centimetre.The specification of network yarn is 75D/48F, and the specification of combed cotton yarn is 32S, and the specification of terylene high-shrinkage filament is 2800D/850F.
The production technology of decorative fabric is spun by family of the present invention, comprises the steps: that warping → looming weaving → grey cloth checks → turn over the typing of the cloth margin to seam → dyeing dyeing and finishing → soft treatment → door width of cloth.Wherein, in the looming weaving operation, the speed of a motor vehicle is 140r/min, and heald level time is 320 °, shed opening is 36mm, advancing the sword time is 79 °, and it is 180 ° that the sword time is handed over by central authorities, and moving back the sword time is 285 °, opening time is 285 °, adopt two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, and the warp stop frame height is 3.5cm.
In the dyeing process, open-width → tape edge → pre-setting → concise → washing → oxygen floats → dyes → dewater → dry → finalizes the design → clot, programming rate when just adding dyestuff is controlled at 2 °/min; bath raio is not less than 1: 8; gradation slowly adds levelling agent, accelerant; cotton consumption with levelling agent is controlled at 1.1g/L, and the consumption of terylene levelling agent is controlled at 1.2%.
Embodiment five
Decorative fabric spins in a kind of family, and warp adopts network yarn, and parallel one adopts combed cotton yarn, and parallel two adopts the terylene high-shrinkage filament, and the blending ratio between warp, parallel one, the parallel two is 2: 5: 3.This family spin decorative fabric through close be 70 pieces/centimetre, filling density is 46 pieces/centimetre.The specification of network yarn is 100D/64F, and the specification of combed cotton yarn is 21S, and the specification of terylene high-shrinkage filament is 2600D/800F.
The production technology of decorative fabric is spun by family of the present invention, comprises the steps: that warping → looming weaving → grey cloth checks → turn over the typing of the cloth margin to seam → dyeing dyeing and finishing → soft treatment → door width of cloth.Wherein, in the looming weaving operation, the speed of a motor vehicle is 140r/min, and heald level time is 316 °, shed opening is 36mm, advancing the sword time is 76 °, and it is 180 ° that the sword time is handed over by central authorities, and moving back the sword time is 285 °, opening time is 285 °, adopt two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, and the warp stop frame height is 3.5cm.
In the dyeing process, open-width → tape edge → pre-setting → concise → washing → oxygen floats → dyes → dewater → dry → finalizes the design → clot, programming rate when just adding dyestuff is controlled at 3 °/min; bath raio is not less than 1: 8; gradation slowly adds levelling agent, accelerant; cotton consumption with levelling agent is controlled at 1.2g/L, and the consumption of terylene levelling agent is controlled at 1.3%.
The foregoing description only is used to the inventive concept of the present invention of explaining, but not to the qualification of rights protection of the present invention, allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should fall into protection scope of the present invention.
Claims (10)
1. decorative fabric spins in a family, it is characterized in that: warp adopts network yarn, and parallel one adopts combed cotton yarn, and parallel two adopts the terylene high-shrinkage filament, and the blending ratio between warp, parallel one, the parallel two is 2: 5: 3.
2. decorative fabric spins in family as claimed in claim 1, it is characterized in that: this family spin decorative fabric through close be 70 pieces/centimetre, filling density is 46 pieces/centimetre.
3. decorative fabric spins in family as claimed in claim 1, it is characterized in that: the specification of described network yarn is any one among 100D/64F, 150D/64F, the 75D/48F.
4. decorative fabric spins in family as claimed in claim 3, it is characterized in that: the specification of described network yarn is 100D/64F.
5. decorative fabric spins in family as claimed in claim 1, it is characterized in that: the specification of described combed cotton yarn is any one of 16S, 21S, 32S.
6. decorative fabric spins in family as claimed in claim 5, it is characterized in that: the specification of described combed cotton yarn is 21S.
7. decorative fabric spins in family as claimed in claim 1, it is characterized in that: the specification of described terylene high-shrinkage filament is any one among 2200D/700F, 2400D/750F, 2600D/800F, the 2800D/850F.
8. decorative fabric spins in family as claimed in claim 7, it is characterized in that: the specification of described terylene high-shrinkage filament is 2600D/800F.
One kind according to claim 1 family spin the production technology of decorative fabric, comprise the steps: that warping → looming weaving → grey cloth checks → turn over cloth margin to seam → dyeing dyeing and finishing → soft treatment → door width of cloth to finalize the design; It is characterized in that:
In the described looming weaving operation, the speed of a motor vehicle is 140r/min, heald level time is 310 °-320 °, and shed opening is 36mm, and advancing the sword time is 75 °-80 °, it is 180 ° that the sword time is handed over by central authorities, moving back the sword time is 285 °, and opening time is 285 °, adopts two backs fine strain of millet to weave, back beam height fixes on 5cm, 8cm, and the warp stop frame height is 3.5cm;
In the described dyeing process, open-width → tape edge → pre-setting → concise → washing → oxygen floats → dyes → dewater → dry → finalizes the design → clot, programming rate when just adding dyestuff is controlled at 2～3 °/min; bath raio is not less than 1: 8; gradation slowly adds levelling agent, accelerant; cotton consumption with levelling agent is controlled at 1.1～1.2g/L, and the consumption of terylene levelling agent is controlled at 1.2%～1.3%.
10. the production technology of decorative fabric is spun by family as claimed in claim 9, it is characterized in that: in the described looming weaving operation, heald level time is 316 °.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010105217933A CN102021709B (en) | 2010-10-28 | 2010-10-28 | Decorative home textile fabric and production process thereof |
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| CN2010105217933A CN102021709B (en) | 2010-10-28 | 2010-10-28 | Decorative home textile fabric and production process thereof |
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| CN102021709A true CN102021709A (en) | 2011-04-20 |
| CN102021709B CN102021709B (en) | 2012-06-27 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102302338A (en) * | 2011-08-19 | 2012-01-04 | 南通斯得福纺织装饰有限公司 | Making method for loose edge towel |
| CN102517751A (en) * | 2011-12-20 | 2012-06-27 | 绍兴文理学院 | Producing technology of environment-friendly anti-microbial water-repellent oil-repellent plain weave horizontal zig-zag home textile fabric |
| CN103088524A (en) * | 2013-02-06 | 2013-05-08 | 绍兴宁博装饰布有限公司 | Home textile fabric |
| CN105113100A (en) * | 2015-10-09 | 2015-12-02 | 江苏工程职业技术学院 | Production method for top-grade outdoor multifunctional covering cloth |
| CN105133144A (en) * | 2015-10-09 | 2015-12-09 | 江苏工程职业技术学院 | Preparation method of ultra-strong flame-retardant special protective garment fabric |
| CN105350159A (en) * | 2015-11-09 | 2016-02-24 | 吴江市鼎盛丝绸有限公司 | Jacquard song brocade fabric adopting silk with self adhesion function |
| CN106757657A (en) * | 2016-12-31 | 2017-05-31 | 江苏悦达家纺有限公司 | Two-way high convergency sanding man textile fabric |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102302338A (en) * | 2011-08-19 | 2012-01-04 | 南通斯得福纺织装饰有限公司 | Making method for loose edge towel |
| CN102517751A (en) * | 2011-12-20 | 2012-06-27 | 绍兴文理学院 | Producing technology of environment-friendly anti-microbial water-repellent oil-repellent plain weave horizontal zig-zag home textile fabric |
| CN103088524A (en) * | 2013-02-06 | 2013-05-08 | 绍兴宁博装饰布有限公司 | Home textile fabric |
| CN105113100A (en) * | 2015-10-09 | 2015-12-02 | 江苏工程职业技术学院 | Production method for top-grade outdoor multifunctional covering cloth |
| CN105133144A (en) * | 2015-10-09 | 2015-12-09 | 江苏工程职业技术学院 | Preparation method of ultra-strong flame-retardant special protective garment fabric |
| CN105350159A (en) * | 2015-11-09 | 2016-02-24 | 吴江市鼎盛丝绸有限公司 | Jacquard song brocade fabric adopting silk with self adhesion function |
| CN105350159B (en) * | 2015-11-09 | 2017-04-05 | 吴江市鼎盛丝绸有限公司 | A kind of silk jacquard weave Song Dynasty brocade fabric with itself adhesive function |
| CN106757657A (en) * | 2016-12-31 | 2017-05-31 | 江苏悦达家纺有限公司 | Two-way high convergency sanding man textile fabric |
| CN106757657B (en) * | 2016-12-31 | 2018-08-03 | 江苏悦达家纺有限公司 | Two-way high convergency sanding man textile fabric |
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| Publication number | Publication date |
|---|---|
| CN102021709B (en) | 2012-06-27 |
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