CN102021356A - Crucible support system and discharge control system of VN alloy medium frequency induction heating furnace - Google Patents

Crucible support system and discharge control system of VN alloy medium frequency induction heating furnace Download PDF

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Publication number
CN102021356A
CN102021356A CN201010532079.4A CN201010532079A CN102021356A CN 102021356 A CN102021356 A CN 102021356A CN 201010532079 A CN201010532079 A CN 201010532079A CN 102021356 A CN102021356 A CN 102021356A
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transmitter
vacuum
vacuum chamber
mechanical manipulator
induction heating
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CN201010532079.4A
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CN102021356B (en
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廖志明
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Sichuan Zhanxiang Special Alloy Technical Ltd Co
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Sichuan Zhanxiang Special Alloy Technical Ltd Co
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Abstract

The invention discloses a crucible support system and a discharge control system of a VN alloy medium frequency induction heating furnace, including a crucible support device, a discharge device and a control device, wherein the crucible support device is a material support mechanical arm (3); the discharge device includes a cooler (1), a graphite crucible (2), a chest gate (4), a vacuum chamber (5), vacuum chamber doors (6), a discharge oil cylinder (7) and a vacuum pump (8); the control device includes a control unit, a display unit, a sensor group and an indication unit. In the Crucible support system and the discharge control system of the VN alloy medium frequency induction heating furnace, an full-automatic touch screen is used as an operation control interface, so that operation is visualized and simple, and degree of automation is high; an hydraulic oil cylinder implements accurate location under the control of a computer; and a discharge cabin between the two vacuum chambers is provided with a vacuum device and a vacuum degree sensor, thereby ensuring anaerobic property of a discharge process.

Description

VN alloy Medium Frequency Induction Heating Furnace crucible support system and discharging Controlling System
Technical field
The present invention relates to a kind of automatic control device, particularly relate to a kind of VN alloy Medium Frequency Induction Heating Furnace crucible support system and discharging Controlling System.
Background technology
VN alloy is good steel-making additive, can be used for structure iron, tool steel, pipe line steel, reinforcing bar, common engineering steel and cast iron, can significantly improve the comprehensive mechanical performances such as wear resistance, rotproofness, toughness, intensity, hardness, ductility and thermal fatigue resistance of steel, and make steel have good weldability energy, and play effects such as eliminating the inclusion extension.
At present, in producing the existing technology of VN alloy, all adopt nitriding process to prepare VN alloy.U.S. combinating carbide company is that the method for preparing VN alloy of representative has following three kinds: (1) is with V 2O 3, compound stalk forming behind iron powder and the carbon dust mixing, in vacuum oven, obtain vanadium carbide after 60 hours in insulation under 1385 ℃, nitriding 2 hours and 6 hours respectively makes the VN alloy that contains 78.7%V, 7.3%N and 10.5%C when cooling the temperature to 1100 ℃ and 1000 ℃ again.(2) use V 2O 5With carbon mixture in vacuum oven internal heating to 1100~1500 ℃, vacuumize and feed the nitrogen nitriding, repeat such process for several times, obtain carbon containing, oxygen at last and all be lower than 2% VN alloy.(3) with high price barium oxide V 2O 5Or NH 4VO 3Deng being raw material, with mixed gas (N 2+ NH or N 2+ H 2) be reductive agent and nitridizing agent, earlier at 675~700 ℃ of following prereduction l hours, low-melting high price barium oxide is reduced into dystectic low price barium oxide, under 950 ℃, reduce simultaneously afterwards and nitriding 3~4 hours, can obtain to contain the oxygen massfraction and be 3%~20% nitrogen vanadyl product, it is mixed with carbonaceous material, 1400 ℃ of pyroprocessing obtain basic composition is of VN alloy: 80%V, 12%N, 7%C and 2%O at last under inertia or nitrogen atmosphere or in the vacuum oven again.
The weak point that U.S. combinating carbide company prepares the method for VN alloy is: (1) heating must continuously vacuumize with electric furnace, and the manufacturing of equipment is had very high withstand voltage and seal request, and cost is very high; (2) the interval type mode of production has very high technical requirements quality control difficulty relatively large to the control of production technique; (3) efficiency and facility investment efficient are lower, and a set of equipment was fired the many needs of one-period more than 60 hour, and few skinny device also needs more than 30 hour, and efficient is lower; (4) energy consumption height, the energy that vacuum unit and interval type type of heating consume is than continuous atmospheric unit height.
In order to overcome the shortcoming that interval type is produced, Chinese patent application " a kind of method and apparatus of production VN alloy " (application number: 200910089322.7) with vanadium pentoxide powder, carbon dust, brown iron oxide and binding agent mix back compacting balling-up by a certain percentage, the ball of compacting is packed in the Medium frequency induction shaft furnace, under nitrogen atmosphere, under 1000~1700 ℃ of temperature, react and came out of the stove in 2~3 hours, then cooling obtains 76~8 1%V under nitrogen atmosphere, 10~2 1 N%, 1~9%C, 1~2%Fe, apparent density is not less than the vanadium-nitrogen alloy product of 3.5 g/cm3.Its advantage is can be continuously produced, the production efficiency height, and the production equipment facility investment is few, and technical process is simply compact, and induction shaft furnace thermo-efficiency height can online temperature control, makes full use of reaction heat, the energy saving technology environmental protection.
" a kind of method and apparatus of production VN alloy " (application number: 200910089322.7) though overcome the deficiency that interval type is produced, but still there are many weak points, mainly comprise: do not constitute the anoxybiotic environment in the design of (1) bed rearrangement furnace binding, easily oxidation rapidly of graphite heater container under the high-temperature situation; (2) detection of temperature, vacuum tightness etc. and control method are unreliable, and to go into the detection mode of thermopair unreliable for skewer in the spiral slit of induction coil, and intermediate frequency disturbs and measuring point contact surface deficiency, causes the temperature survey deviation excessive, temperature automatically controlled difficult realization; (3) preheating section, reduction section and cooling section are all too short, and products production is once finished in stove; (4) discharging mechanism adopts the design of gripping unit, and is unfavorable to the plumbago crucible of charge, and the excessive plumbago crucible of clamping force easily folder is broken, the too small weight that might can not hold in the palm furnace charge of clamping force; (5) discharging process can not guarantee that anoxybiotic causes the product oxidation.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of VN alloy Medium Frequency Induction Heating Furnace crucible support system and discharging Controlling System are provided.
Goal of the invention of the present invention is achieved through the following technical solutions: VN alloy Medium Frequency Induction Heating Furnace crucible support system and discharging Controlling System, and it comprises crucible bracing or strutting arrangement, drawing mechanism and control device, wherein:
Described crucible bracing or strutting arrangement is the retainer mechanical manipulator; Described drawing mechanism comprises water cooler, plumbago crucible, casket door, vacuum chamber, door for vacuum chamber, discharging oil cylinder and vacuum pump, be provided with able to turn on or off gate between water cooler and the vacuum chamber, plumbago crucible is by the water cooler importing and by the holding of retainer mechanical manipulator, the cylinder bar of discharging oil cylinder stretches in the vacuum chamber, the side of vacuum chamber is provided with door for vacuum chamber, and vacuum pump is connected with vacuum chamber by conduit.
Described control device comprises control unit, display unit, sensor groups and indicating member.
Described control unit is the PLC controller.
Described display unit is a touching-type monitor.
Described sensor groups comprises vacuum sensor; the upper limit transmitter; the lower limit transmitter; station sensor; transmitter left by mechanical manipulator; mechanical manipulator closes transmitter; gate is driven transmitter; gate closes transmitter; Vacuum door switch sensor and safeguard protection transmitter; vacuum chamber is interior along being respectively arranged with the safeguard protection transmitter from top to bottom on the cylinder bar vertical motion direction of discharging oil cylinder; the upper limit transmitter; station sensor; vacuum sensor and lower limit transmitter; gate closes transmitter and gate is driven transmitter being provided with respectively corresponding to the pass of casket door and open position place; at the other Vacuum door switch sensor that is provided with of door for vacuum chamber, be provided with in the position correspondence of opening and close of retainer mechanical manipulator that transmitter left by mechanical manipulator and mechanical manipulator closes transmitter.
Described indicating member comprises that vacuum pump telltale, oil pump telltale, end oil cylinder rising telltale, end oil cylinder drop indicator, mechanical manipulator leave telltale, mechanical manipulator and close that telltale left by telltale, gate, gate closes telltale and warning indicator.
Described control device also comprises a man-auto change-over switch.
Working process of the present invention roughly is: the plumbago crucible of splendid attire material imports the back by the holding of retainer mechanical manipulator by water cooler.When the discharging program enters working order, at first vacuum chamber is vacuumized by vacuum pump, reach set(ting)value after, gate opening, the discharging oil cylinder rises, when the pallet on the oil cylinder contacts the plumbago crucible bottom, the retainer mechanical manipulator is opened, the discharging oil cylinder descends, displacement sensor sender when oil cylinder drops to a station, and the retainer mechanical manipulator closes up, under continuing, the discharging oil cylinder guides to the vacuum chamber bottom, gate returns to closing condition, and door for vacuum chamber is opened, and finishes the discharging process.
Advantage of the present invention is: the structure design uniqueness, and stopping property, reliability are very high; Adopt full-automatic touch-screen as operation control interface, operation is directly perceived simple, the level of automation height; Hydraulic ram adopts embedded magnetostrictive displacement sensor, has realized accurate location under computer control; Vacuum chamber adopts the design of dual seal door, goes out between two simultaneously that feed bin is provided with vacuum unit and vacuum sensor can be guaranteed discharging process anoxybiotic.
Description of drawings
The structural representation of Fig. 1 drawing mechanism of the present invention
The composition frame chart of Fig. 2 control device of the present invention
Fig. 3 control flow chart of the present invention
One of Fig. 4 sensor placement structural representation of the present invention
Two of Fig. 5 sensor placement structural representation of the present invention
Wherein, 1-water cooler, 2-plumbago crucible; 3-retainer mechanical manipulator, 4-casket door, 5-vacuum chamber; the 6-door for vacuum chamber, 7-discharging oil cylinder, 8-vacuum pump; 9-vacuum pump telltale, 10-oil pump telltale, oil cylinder rising telltale at the bottom of the 11-; oil cylinder drop indicator at the bottom of the 12-, the 13-mechanical manipulator is driven telltale, and the 14-mechanical manipulator closes telltale; the 15-gate is driven telltale, and the 16-gate closes telltale, 17-warning indicator; the 18-indicating meter; the 19-vacuum sensor, 20-upper limit transmitter, 21-lower limit transmitter; the 22-station sensor; the 23-mechanical manipulator is driven transmitter, and the 24-mechanical manipulator closes transmitter, and the 25-gate is driven transmitter; the 26-gate closes transmitter; 27-Vacuum door switch sensor, 28-safeguard protection transmitter, 29-man-auto change-over switch.
Embodiment
Further describe technical scheme of the present invention below in conjunction with accompanying drawing: as Fig. 1 VN alloy Medium Frequency Induction Heating Furnace crucible support system and discharging Controlling System, it comprises crucible bracing or strutting arrangement, drawing mechanism and control device, and wherein: described crucible bracing or strutting arrangement is a crucible bottom retainer mechanical manipulator 3; Described drawing mechanism comprises water cooler 1, plumbago crucible 2, casket door 4, vacuum chamber 5, door for vacuum chamber 6, discharging oil cylinder 7 and vacuum pump 8, be provided with able to turn on or off gate 4 between water cooler 1 and the vacuum chamber 5, plumbago crucible 2 is by water cooler 1 importing and by 3 holdings of retainer mechanical manipulator, the cylinder bar of discharging oil cylinder 7 stretches in the vacuum chamber 5, the side of vacuum chamber 5 is provided with door for vacuum chamber 6, and vacuum pump 8 is connected with vacuum chamber 5 by conduit;
As Fig. 3, described control device comprises control unit, display unit 18, sensor groups and indicating member.
Described control unit is the PLC controller.
Described display unit 18 is a touching-type monitor.
As Fig. 3; Fig. 4 a and Fig. 4 b; described sensor groups comprises vacuum sensor 19; upper limit transmitter 20; lower limit transmitter 21; station sensor 22; transmitter 23 left by mechanical manipulator; mechanical manipulator closes transmitter 24; gate is driven transmitter 25; gate closes transmitter 26; Vacuum door switch sensor 27 and safeguard protection transmitter 28; vacuum chamber 5 is interior along being respectively arranged with safeguard protection transmitter 28 from top to bottom on the cylinder bar vertical motion direction of discharging oil cylinder 7; upper limit transmitter 20; station sensor 22; vacuum sensor 19 and lower limit transmitter 21; gate closes transmitter 26 and gate is driven transmitter 25 being provided with respectively corresponding to the pass of casket door 4 and open position place; at the other Vacuum door switch sensors 27 that are provided with of door for vacuum chamber 6, be provided with in the position correspondence of opening and close of retainer mechanical manipulator 3 that transmitter 23 left by mechanical manipulator and mechanical manipulator closes transmitter 24.
Described indicating member comprises that vacuum pump telltale 9, oil pump telltale 10, end oil cylinder rising telltale 11, end oil cylinder drop indicator 12, mechanical manipulator leave telltale 13, mechanical manipulator and close that telltale 15 left by telltale 14, gate, gate closes telltale 16 and warning indicator 17.
Described control device also comprises a man-auto change-over switch 29.
Working process of the present invention such as Fig. 2, the plumbago crucible 2 of splendid attire material imports the back by 3 holdings of retainer mechanical manipulator by water cooler 1.When the discharging program enters working order, at first vacuumize by 8 pairs of vacuum chambers 5 of vacuum pump, reach set(ting)value after, gate 4 is opened, and discharging oil cylinder 7 rises, when the pallet on the oil cylinder contacts plumbago crucible 2 bottoms, retainer mechanical manipulator 3 is opened, discharging oil cylinder 7 descends, displacement sensor sender when oil cylinder drops to a station, and retainer mechanical manipulator 3 closes up, under continuing, discharging oil cylinder 7 guides to vacuum chamber 5 bottoms, gate 4 returns to closing condition, and door for vacuum chamber 6 is opened, and finishes the discharging process.

Claims (7)

1. VN alloy Medium Frequency Induction Heating Furnace crucible support system and discharging Controlling System, it is characterized in that: it comprises crucible bracing or strutting arrangement, drawing mechanism and control device, wherein:
Described crucible bracing or strutting arrangement is a crucible bottom retainer mechanical manipulator (3); Described drawing mechanism comprises water cooler (1), plumbago crucible (2), casket door (4), vacuum chamber (5), door for vacuum chamber (6), discharging oil cylinder (7) and vacuum pump (8), be provided with able to turn on or off gate (4) between water cooler (1) and the vacuum chamber (5), plumbago crucible (2) is by water cooler (1) importing and by retainer mechanical manipulator (3) holding, the cylinder bar of discharging oil cylinder (7) stretches in the vacuum chamber (5), the side of vacuum chamber (5) is provided with door for vacuum chamber (6), and vacuum pump (8) is connected with vacuum chamber (5) by conduit;
Described control device comprises control unit, display unit (18), sensor groups and indicating member.
2. VN alloy Medium Frequency Induction Heating Furnace crucible support system according to claim 1 and discharging Controlling System is characterized in that: described control unit is the PLC controller.
3. VN alloy Medium Frequency Induction Heating Furnace crucible support system according to claim 1 and discharging Controlling System is characterized in that: described display unit (18) is a touching-type monitor.
4. VN alloy Medium Frequency Induction Heating Furnace crucible support system according to claim 1 and discharging Controlling System; it is characterized in that: described sensor groups comprises vacuum sensor (19); upper limit transmitter (20); lower limit transmitter (21); station sensor (22); transmitter (23) left by mechanical manipulator; mechanical manipulator closes transmitter (24); gate is driven transmitter (25); gate closes transmitter (26); Vacuum door switch sensor (27) and safeguard protection transmitter (28); set out in the vacuum chamber (5) on the piston rod vertical motion direction of material oil cylinder (7) and be respectively arranged with safeguard protection transmitter (28) from top to bottom; upper limit transmitter (20); station sensor (22); vacuum sensor (19) and lower limit transmitter (21); gate closes transmitter (26) and gate is driven transmitter (25) being provided with respectively corresponding to the pass of casket door (4) and open position place; at the other Vacuum door switch sensor (27) that is provided with of door for vacuum chamber (6), be provided with mechanical manipulator and drive transmitter (23) and mechanical manipulator pass transmitter (24) in the position correspondence of opening and close of retainer mechanical manipulator (3).
5. VN alloy Medium Frequency Induction Heating Furnace crucible support system according to claim 1 and discharging Controlling System is characterized in that: described indicating member comprises that vacuum pump telltale (9), oil pump telltale (10), end oil cylinder rising telltale (11), end oil cylinder drop indicator (12), mechanical manipulator leave telltale (13), mechanical manipulator and close that telltale (15) left by telltale (14), gate, gate closes telltale (16) and warning indicator (17).
6. VN alloy Medium Frequency Induction Heating Furnace crucible support system according to claim 1 and discharging Controlling System is characterized in that: described control device also comprises a man-auto change-over switch (29).
7. VN alloy Medium Frequency Induction Heating Furnace crucible support system according to claim 1 and discharging Controlling System is characterized in that: the anchorage force of described retainer mechanical manipulator (3) is not less than 3 tons, and bearing height is not less than 20 meters.
CN2010105320794A 2011-01-21 2011-01-21 Crucible support system and discharge control system of VN alloy medium frequency induction heating furnace Expired - Fee Related CN102021356B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102676828A (en) * 2012-06-04 2012-09-19 昆明理工大学 Equipment for extracting gold and silver from lead/bismuth base alloy
CN103092217A (en) * 2012-12-29 2013-05-08 中国科学院沈阳科学仪器股份有限公司 Control system and control method of electronic gun crucible positioning

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201326005Y (en) * 2008-12-09 2009-10-14 北京七星华创磁电科技有限公司 Vacuum melting crucible induction furnace
CN101603132A (en) * 2009-07-16 2009-12-16 钢铁研究总院 A kind of method and apparatus of production VN alloy
CN101782320A (en) * 2010-01-08 2010-07-21 河南省西保冶材集团有限公司 Vanadium-nitrogen alloy vacuum furnace
CN201952478U (en) * 2011-04-23 2011-08-31 四川展祥特种合金科技有限公司 Crucible supporting system and discharging control system for vanadium-nitride alloy medium frequency induction heating furnace

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201326005Y (en) * 2008-12-09 2009-10-14 北京七星华创磁电科技有限公司 Vacuum melting crucible induction furnace
CN101603132A (en) * 2009-07-16 2009-12-16 钢铁研究总院 A kind of method and apparatus of production VN alloy
CN101782320A (en) * 2010-01-08 2010-07-21 河南省西保冶材集团有限公司 Vanadium-nitrogen alloy vacuum furnace
CN201952478U (en) * 2011-04-23 2011-08-31 四川展祥特种合金科技有限公司 Crucible supporting system and discharging control system for vanadium-nitride alloy medium frequency induction heating furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102676828A (en) * 2012-06-04 2012-09-19 昆明理工大学 Equipment for extracting gold and silver from lead/bismuth base alloy
CN103092217A (en) * 2012-12-29 2013-05-08 中国科学院沈阳科学仪器股份有限公司 Control system and control method of electronic gun crucible positioning
CN103092217B (en) * 2012-12-29 2015-07-15 中国科学院沈阳科学仪器股份有限公司 Control system and control method of electronic gun crucible positioning

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