CN102020842A - Nylon composite material special for electric wire and cable jacket and preparation method thereof - Google Patents

Nylon composite material special for electric wire and cable jacket and preparation method thereof Download PDF

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Publication number
CN102020842A
CN102020842A CN 201010600090 CN201010600090A CN102020842A CN 102020842 A CN102020842 A CN 102020842A CN 201010600090 CN201010600090 CN 201010600090 CN 201010600090 A CN201010600090 A CN 201010600090A CN 102020842 A CN102020842 A CN 102020842A
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China
Prior art keywords
electric wire
cable jacket
antioxidant
lubricant
matrix material
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CN 201010600090
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Chinese (zh)
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CN102020842B (en
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高原
梁效礼
杨冬
黄俊辉
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Chendong Yipuwan New Materials Guangdong Co ltd
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Dongguan Yipuwan Engineering Plastic Co Ltd
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Abstract

The invention provides a nylon composite material special for an electric wire and cable jacket, which is prepared from the following components by mass percent: 86-100% of nylon 6, 0.1-2.0% of main antioxygen, 0.1-2.0% of auxiliary antioxygen, 0.1-2.0% of lubricant release agent, 0.1-2.0% of light stabilizer, 0.1-2.0% of lubricant, 0.1-2.0% of nucleating agent and 0.3-2.0% of tackifier, wherein the main antioxygen is a hindered phenol antioxygen, the auxiliary antioxygen is thiodi-propionic acid diester or phosphite ester, the lubricant release agent is calcium stearate, the light stabilizer is a hindered amine light stabilizer, the lubricant is ethylene double hard ester amide (EBS), silicone powder or a compositor of the ethylene double hard ester amide (EBS) and silicone powder, the nucleating agent is nano talcum powder, and the tackifier is nylon 6 containing reactive groups. The nylon composite material has the advantanges of simple formula and cheap, easily available components and low cost, and the electric wire and cable jacket prepared from the nylon composite material can prevent white ants and mousse, has abrasion resistance and corrosion resistance, is durable in use and is non-toxic and environment-friendly.

Description

A kind of electric wire and cable jacket special-purpose nylon matrix material and preparation method thereof
Technical field
The invention belongs to the electric wire and cable material technical field, relate in particular to a kind of electric wire and cable jacket special-purpose nylon matrix material and preparation method thereof.
Background technology
Termite-proof, anti-mouse, durable in use and corrosion-resistant is that the electric wire field needs the problem that solves for a long time, with the various additives of usual employing such as Dieldrin-attapulgite mixture, aldrin or Niran in order to termite-proof, yet this class additive volatilizes a large amount of pungency toxic gases, very big to human body and environmental pollution, for this reason, adopt nylon material to prepare the electric wire cable jacket in the world, to reach the purpose of protection against rodents ant, the nylon insulativity has stronger hardness greatly again, can resist the erosion of termite, and durable in use and corrosion-resistant with the nylon flexible wire cable of nylon preparation.Yet, at present, China's research and application and immature in this respect.
Summary of the invention
The objective of the invention is to, a kind of electric wire and cable jacket special-purpose nylon matrix material is provided, this nylon composite materials prescription is simple, used each component is cheap and easy to get, cost is lower, with termite-proof, the anti-mouse of the electric wire and cable jacket of this nylon composite materials preparation, wear-resisting, corrosion-resistant, durable in use, asepsis environment-protecting.
The present invention also provides the preparation method of described electric wire and cable jacket special-purpose nylon matrix material.
Technical scheme of the present invention is as follows: a kind of electric wire and cable jacket special-purpose nylon matrix material, and the quality percentage composition of contained component and each component is as follows:
PA6 86~100%,
Primary antioxidant 0.1~2.0%,
Auxiliary antioxidant 0.1~2.0%,
Lubricant releasing agent 0.1~2.0%,
Photostabilizer 0.1~2.0%,
Lubricant 0.1~2.0%,
Nucleator 0.1~2.0%,
Tackifier 0.3~2.0%,
Described primary antioxidant is selected Hinered phenols antioxidant for use, described auxiliary antioxidant is selected thio-2 acid dibasic acid esters or phosphorous acid ester for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from hindered amine light stabilizer, described lubricant is selected ethylene bis stearic amide, silicone powder or its composition for use, described nucleator is selected nanomete talc powder for use, and described tackifier are selected the nylon 6 that contains reactive group for use.
Described Hinered phenols antioxidant is selected from 2, the mixture of three grades of butyl of 6--4-methylphenol, two (3, three grades of butyl of 5--4-hydroxy phenyl) thioether, four (β-(3, three grades of butyl of 5--4-hydroxy phenyl) propionic acid) pentaerythritol ester or above-mentioned several materials.
Hinered phenols antioxidant is selected from the mixture of antioxidant 1010, antioxidant 1076, oxidation inhibitor 1098 or above-mentioned several materials.
Described thio-2 acid dibasic acid esters is selected from the mixture of two 12 carbon alcohol esters, two ten four carbon alcohols esters, two octadecanol esters or above-mentioned several materials.
Described phosphorous acid ester be selected from three monooctyl esters, three the last of the ten Heavenly stems ester, three (12 carbon alcohol) ester, three (16 carbon alcohol) ester, three [2.4-di-tert-butyl-phenyl] phosphorous acid ester or the mixture of above-mentioned several materials.
Described auxiliary antioxidant is selected oxidation inhibitor 168 for use.
Described hindered amine light stabilizer is selected from the mixture of photostabilizer 770, photostabilizer 6911, photostabilizer 622 or above-mentioned several materials.
Described tackifier are selected from M1251, maleic anhydride graft nylon 6 or the mixture of the two.
The preparation method of described electric wire and cable jacket special-purpose nylon matrix material material comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 5~10 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 220 ℃~300 ℃, and rotating speed is 300~400r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing.
Electric wire and cable jacket special-purpose nylon matrix material of the present invention, its major ingredient is selected nylon 6 for use, and starting material sources is abundant, and is cheap and easy to get and make electric wire and cable jacket have the performance of termite-proof, anti-mouse.Described primary antioxidant is selected Hinered phenols antioxidant for use, and described auxiliary antioxidant is selected the thio-2 acid dibasic acid esters or the phosphorous acid ester that can cooperate with Hinered phenols antioxidant for use, main and auxiliary oxidation inhibitor synergy, and its antioxidant effect is good, the high and low poison of thermostability.Described lubricant releasing agent is selected from calcium stearate, and the workability when it can increase on the one hand nylon composite materials extrusion moulding of the present invention has release property on the other hand.Described photostabilizer is selected from the hindered amines stablizer, make nylon composite materials of the present invention have good processing heat stability and long-acting anti-light aging excellent performance, combine with oxidation inhibitor of the present invention, have the synergy that good uvioresistant absorbs, thereby further improve heat-resisting, the light aging resisting property of electric wire and cable jacket.
Beneficial effect of the present invention is: electric wire and cable jacket special-purpose nylon matrix material of the present invention, prescription is simple, used each component is cheap and easy to get, cost is lower, has characteristics such as excellent wear-resisting, corrosion-resistant, self-lubricating, asepsis environment-protecting with the nylon flexible wire cable of this nylon composite materials preparation.The electric wire that adopts nylon composite materials to prepare nylon sheath wire is in addition compared common PVC, PE look edge electric wire has tangible heatproof advantage, under the identical situation of cross-sectional area of conductor and thickness of insulating layer, the working temperature of nylon flexible wire cable can be promoted to 90 ℃ by common PVC, PE electric wire 70 ℃, current capacity also can directly promote more than 20%; Can be for the wires and cables industry save energy, reduce cost, aspect such as safety and environmental protection makes contributions, and has very significant market application foreground.
Embodiment
Embodiment 1:
A kind of electric wire and cable jacket special-purpose nylon matrix material, the quality percentage composition of contained component and each component is as follows:
PA6 93.9%
Primary antioxidant 0.3%
Auxiliary antioxidant 0.3%
Lubricant releasing agent 1.0%
Photostabilizer 0.5%
Lubricant 2.0%
Nucleator 1.0%,
Tackifier 1.0%
Described primary antioxidant is selected Hinered phenols antioxidant 1010 for use, described auxiliary antioxidant is selected phosphite antioxidant three [2.4-di-tert-butyl-phenyl] phosphorous acid ester for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from the mixture of Hinered phenols photostabilizer 770, photostabilizer 6911, photostabilizer 622 or above-mentioned several materials, described lubricant is selected ethylene bis stearic amide for use, described nucleator is selected nanomete talc powder for use, and described tackifier are selected the nylon 6:M1251 that contains reactive group for use.
The preparation method of described electric wire and cable jacket special-purpose nylon matrix material comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 5 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 300 ℃, and rotating speed is 350r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing promptly gets described electric wire and cable jacket special-purpose nylon matrix material.
Embodiment 2:
A kind of electric wire and cable jacket special-purpose nylon matrix material, the quality percentage composition of contained component and each component is as follows:
PA6 96%
Primary antioxidant 0.5%
Auxiliary antioxidant 0.5%
Lubricant releasing agent 0.8%
Photostabilizer 0.5%
Lubricant 1.0%
Nucleator 0.2%,
Tackifier 0.5%
Described primary antioxidant is selected the mixture of Hinered phenols antioxidant 1098 and antioxidant 1076 for use, described auxiliary antioxidant is selected the mixture of phosphite antioxidant ester in three last of the ten Heavenly stems and three (12 carbon alcohol) ester for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from the mixture of Hinered phenols photostabilizer 6911 and 622, described lubricant is selected the silicone powder for use, described nucleator is selected nanomete talc powder for use, and described tackifier are selected the nylon 6 that contains reactive group for use: maleic anhydride graft nylon 6.
The preparation method of described electric wire and cable jacket special-purpose nylon matrix material comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 8 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 230 ℃, and rotating speed is 300r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing promptly gets described electric wire and cable jacket special-purpose nylon matrix material.
Embodiment 3:
A kind of electric wire and cable jacket special-purpose nylon matrix material, the quality percentage composition of contained component and each component is as follows:
PA6 94.7%
Primary antioxidant 0.3%
Auxiliary antioxidant 0.3%
Lubricant releasing agent 0.3%
Photostabilizer 1.5%
Lubricant 2.0%
Nucleator 0.1%,
Tackifier 0.8%
Described primary antioxidant is selected Hinered phenols antioxidant 2 for use, three grades of butyl of 6--4-methylphenol, described auxiliary antioxidant is selected the two ten four carbon alcohols esters of thio-2 acid dibasic acid esters oxidation inhibitor for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from photostabilizer 622, described lubricant is selected the mixture of ethylene bis stearic amide and silicone powder for use, and described nucleator is selected nanomete talc powder for use, and described tackifier are selected M1251 and maleic anhydride graft nylon 6 for use.
The preparation method of described electric wire and cable jacket special-purpose nylon matrix material comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 10 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 230 ℃, and rotating speed is 400r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing promptly gets described electric wire and cable jacket special-purpose nylon matrix material.
Embodiment 4:
A kind of electric wire and cable jacket special-purpose nylon matrix material, the quality percentage composition of contained component and each component is as follows:
PA6 92.7%
Primary antioxidant 1.0%
Auxiliary antioxidant 1.0%
Lubricant releasing agent 2.0%
Photostabilizer 0.6%
Lubricant 0.5%
Nucleator 0.2%,
Tackifier 2.0%
Described primary antioxidant is selected Hinered phenols antioxidant two (3 for use, three grades of butyl of 5--4-hydroxy phenyl) thioether and four (β-(3, three grades of butyl of 5--4-hydroxy phenyl) mixture of pentaerythritol ester propionic acid), described auxiliary antioxidant is selected the mixture of the two 12 carbon alcohol esters of thio-2 acid dibasic acid esters oxidation inhibitor and two octadecanol esters for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from Hinered phenols photostabilizer 6911, described lubricant is selected ethylene bis stearic amide for use, described nucleator is selected nanomete talc powder for use, and described tackifier are selected M1251 for use.
The preparation method of described electric wire and cable jacket special-purpose nylon matrix material comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 9 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 280 ℃, and rotating speed is 300r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing promptly gets described electric wire and cable jacket special-purpose nylon matrix material.
Embodiment 5:
A kind of electric wire and cable jacket special-purpose nylon matrix material, the quality percentage composition of contained component and each component is as follows:
PA6 94.6%
Primary antioxidant 0.2%
Auxiliary antioxidant 0.2%
Lubricant releasing agent 1.0%
Photostabilizer 1.0%
Lubricant 1.5%
Nucleator 1.0%,
Tackifier 0.3%
Described primary antioxidant is selected the mixture of Hinered phenols antioxidant 1010 and oxidation inhibitor 1098 for use, described auxiliary antioxidant is selected oxidation inhibitor 168 for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from the mixture of Hinered phenols photostabilizer 770 and photostabilizer 6911, described lubricant is selected ethylene bis stearic amide for use, described nucleator is selected nanomete talc powder for use, and described tackifier are selected M1251 for use.
The preparation method of described electric wire and cable jacket special-purpose nylon matrix material comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 7 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 230 ℃, and rotating speed is 360r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing promptly gets described electric wire and cable jacket special-purpose nylon matrix material.
Embodiment 6:
A kind of electric wire and cable jacket special-purpose nylon matrix material, the quality percentage composition of contained component and each component is as follows:
PA6 86%,
Primary antioxidant 2.0%,
Auxiliary antioxidant 2.0%,
Lubricant releasing agent 2.0%,
Photostabilizer 2.0%,
Lubricant 2.0%,
Nucleator 2.0%,
Tackifier 2.0%,
Described primary antioxidant is selected the mixture of Hinered phenols antioxidant 1010 and oxidation inhibitor 1098 for use, described auxiliary antioxidant is selected oxidation inhibitor 168 for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from photostabilizer 622, described lubricant is selected ethylene bis stearic amide for use, described nucleator is selected nanomete talc powder for use, and described tackifier are selected M1251 for use.
The preparation method of described electric wire and cable jacket special-purpose nylon matrix material comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 7 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 220 ℃, and rotating speed is 360r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing promptly gets described electric wire and cable jacket special-purpose nylon matrix material.
Above content be in conjunction with concrete preferred implementation to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, its framework form can be flexible and changeable, can the subseries product.Just make some simple deduction or replace, all should be considered as belonging to the scope of patent protection that the present invention is determined by claims of being submitted to.

Claims (9)

1. an electric wire and cable jacket special-purpose nylon matrix material is characterized in that, the quality percentage composition of contained component and each component is as follows:
PA6 86~100%,
Primary antioxidant 0.1~2.0%,
Auxiliary antioxidant 0.1~2.0%,
Lubricant releasing agent 0.1~2.0%,
Photostabilizer 0.1~2.0%,
Lubricant 0.1~2.0%,
Nucleator 0.1~2.0%,
Tackifier 0.3~2.0%,
Described primary antioxidant is selected Hinered phenols antioxidant for use, described auxiliary antioxidant is selected thio-2 acid dibasic acid esters or phosphorous acid ester for use, described lubricant releasing agent is selected from calcium stearate, described photostabilizer is selected from hindered amine light stabilizer, described lubricant is selected ethylene bis stearic amide, silicone powder or its composition for use, described nucleator is selected nanomete talc powder for use, and described tackifier are selected the nylon 6 that contains reactive group for use.
2. electric wire and cable jacket special-purpose nylon matrix material as claimed in claim 1, it is characterized in that, described Hinered phenols antioxidant is selected from 2, three grades of butyl of 6--4-methylphenol, two (3, three grades of butyl of 5--4-hydroxy phenyl) mixture of thioether, four (β-(3, three grades of butyl of 5--4-hydroxy phenyl) propionic acid) pentaerythritol ester or above-mentioned several materials.
3. electric wire and cable jacket special-purpose nylon matrix material as claimed in claim 1 is characterized in that Hinered phenols antioxidant is selected from the mixture of antioxidant 1010, antioxidant 1076, oxidation inhibitor 1098 or above-mentioned several materials.
4. electric wire and cable jacket special-purpose nylon matrix material as claimed in claim 1 is characterized in that, described thio-2 acid dibasic acid esters is selected from the mixture of two 12 carbon alcohol esters, two ten four carbon alcohols esters, two octadecanol esters or above-mentioned several materials.
5. electric wire and cable jacket special-purpose nylon matrix material as claimed in claim 1, it is characterized in that, described phosphorous acid ester be selected from three monooctyl esters, three the last of the ten Heavenly stems ester, three (12 carbon alcohol) ester, three (16 carbon alcohol) ester, three [2.4-di-tert-butyl-phenyl] phosphorous acid ester or the mixture of above-mentioned several materials.
6. electric wire and cable jacket special-purpose nylon matrix material as claimed in claim 1 is characterized in that described auxiliary antioxidant is selected oxidation inhibitor 168 for use.
7. electric wire and cable jacket special-purpose nylon matrix material as claimed in claim 1 is characterized in that described hindered amine light stabilizer is selected from the mixture of photostabilizer 770, photostabilizer 6911, photostabilizer 622 or above-mentioned several materials.
8. electric wire and cable jacket special-purpose nylon matrix material as claimed in claim 1 is characterized in that described tackifier are selected from M1251, maleic anhydride graft nylon 6 or the mixture of the two.。
9. the preparation method of each described electric wire and cable jacket special-purpose nylon matrix material material of claim 1~8 is characterized in that, comprises following steps:
1) by described prescription weighing PA6, primary antioxidant, auxiliary antioxidant, lubricant releasing agent, photostabilizer, lubricant, nucleator and tackifier drop in the high speed mixer, mix 5~10 minutes, get the blend material;
2) step 1) gained blend material is dropped into screw extrusion press, temperature is 220 ℃~300 ℃, and rotating speed is 300~400r/min, extrudes behind the melting mixing;
3) cooling back pelletizing screening packing.
CN201010600090XA 2010-12-22 2010-12-22 Nylon composite material special for electric wire and cable jacket and preparation method thereof Active CN102020842B (en)

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CN102757640A (en) * 2012-07-25 2012-10-31 东莞市意普万尼龙科技股份有限公司 Heat conduction nylon composite material and preparation method thereof
CN103602291A (en) * 2013-10-28 2014-02-26 江苏达胜热缩材料有限公司 Cold-tangled anticorrosion adhesive tape for pipeline anticorrosion
CN105086432A (en) * 2015-08-26 2015-11-25 河北北田工程塑料有限公司 High-viscosity nylon 6 and preparation method thereof
CN104559141B (en) * 2013-10-23 2017-02-15 中国石油化工股份有限公司 Preparation method of nylon nucleating agent, prepared nylon nucleating agent and application
CN109306177A (en) * 2018-12-06 2019-02-05 深圳宝兴电线电缆制造有限公司 Scalpel conducting wire
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CN109627751A (en) * 2018-11-30 2019-04-16 上海日之升科技有限公司 Fire-retardant continuous long glass fiber reinforced PA6 material of one kind and preparation method thereof
CN110079051A (en) * 2019-05-13 2019-08-02 安徽升隆电气有限公司 A kind of high stability current mutual inductor mould material and preparation method thereof
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CN102757640A (en) * 2012-07-25 2012-10-31 东莞市意普万尼龙科技股份有限公司 Heat conduction nylon composite material and preparation method thereof
CN102757640B (en) * 2012-07-25 2014-12-31 东莞市意普万尼龙科技股份有限公司 Heat conduction nylon composite material and preparation method thereof
CN104559141B (en) * 2013-10-23 2017-02-15 中国石油化工股份有限公司 Preparation method of nylon nucleating agent, prepared nylon nucleating agent and application
CN103602291A (en) * 2013-10-28 2014-02-26 江苏达胜热缩材料有限公司 Cold-tangled anticorrosion adhesive tape for pipeline anticorrosion
CN105086432A (en) * 2015-08-26 2015-11-25 河北北田工程塑料有限公司 High-viscosity nylon 6 and preparation method thereof
US10825587B2 (en) 2017-03-10 2020-11-03 Advansix Resins & Chemicals Llc. Wire and cable jacket composition of PA6/66 copolymer base resin for improved processability and properties
CN109486179A (en) * 2018-09-30 2019-03-19 张家港绿洲新材料科技有限公司 A kind of nylon 6 composition and its application in the long runner product of thin-walled
CN109486179B (en) * 2018-09-30 2021-03-30 张家港绿洲新材料科技有限公司 Nylon 6 composition and application thereof in thin-wall long flow channel product
CN109575588A (en) * 2018-11-23 2019-04-05 山东东辰瑞森新材料科技有限公司 Fire-retardant termite-proof high insulated nylon CABLE MATERIALS of one kind and preparation method thereof
CN109575588B (en) * 2018-11-23 2021-06-04 山东东辰瑞森新材料科技有限公司 Flame-retardant termite-resistant high-insulation nylon cable material and preparation method thereof
CN109627751A (en) * 2018-11-30 2019-04-16 上海日之升科技有限公司 Fire-retardant continuous long glass fiber reinforced PA6 material of one kind and preparation method thereof
CN109306177A (en) * 2018-12-06 2019-02-05 深圳宝兴电线电缆制造有限公司 Scalpel conducting wire
CN110079051A (en) * 2019-05-13 2019-08-02 安徽升隆电气有限公司 A kind of high stability current mutual inductor mould material and preparation method thereof
CN111393839A (en) * 2020-03-20 2020-07-10 苏州杰源精密机械有限公司 Wear-resistant corrosion-resistant electromagnetic-beam-resistant material and preparation method thereof

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