The application is that November 22, application number in 2004 are that 200410092837X, name are called the dividing an application of application for a patent for invention of " a kind of concrete hollow board Cavity structural member " for the applying date.
(3) summary of the invention
The object of the present invention is to provide a kind of concrete hollow board Cavity structural member, have that mechanical property is good, easy construction, simple in structure, save characteristics such as material, cost are low.
Solution of the present invention is on the basis of existing technology, comprise the steel bar concrete base plate, article at least two, steel bar concrete side plate, side plate stands upright on the base plate, constitute strip frid member, it is characterized in that being filled with at least two lightweight filling blocks in the strip groove of described strip frid member, at least one vertical elongated prestressed reinforcement arranged in the base plate of the bottom of side plate, at least one vertical elongated prestressed reinforcement arranged at the top of side plate, the lightweight filling block is provided with at interval, be the internal-rib cavity each other, internal-rib cavity and side plate quadrature or oblique, jagged on the side plate between the lightweight filling block interval, the drawknot pier drawknot between the lightweight filling block is arranged on the internal-rib cavity.Like this, owing to be filled with at least two lightweight filling blocks in the strip groove of described strip frid member, thereby when Cavity structural member is applied to the hollowcore slab construction, the lightweight filling block can reduce the Cast-in-place concrete consumption, alleviate hollowcore slab weight, reduce construction cost, improve the supporting capacity of hollowcore slab; Simultaneously, owing in the base plate of the bottom of side plate at least one vertical elongated prestressed reinforcement arranged, at least one vertical elongated prestressed reinforcement arranged at the top of side plate, thereby intensity height, the rigidity of Cavity structural member are big, good integrity; And, because the lightweight filling block is provided with at interval, be the internal-rib cavity each other, internal-rib cavity and side plate quadrature or oblique, jagged on the side plate between the lightweight filling block interval, drawknot pier drawknot between the lightweight filling block is arranged on the internal-rib cavity, thereby in the gap portions of side plate, Cast-in-place concrete can smooth and easy passing through, and forms the Cast-in-place concrete rib that intersects with side plate that is communicated with, with the cast-in-place and prefabricated two-way rib structure that combines of the common formation of side plate, simultaneously, in the direction vertical with side plate, can lay various pipelines very swimmingly by the breach on the side plate, no longer need the scene to burrow; Therefore, this Cavity structural member has that mechanical property is good, easy construction, simple in structure, save characteristics such as material, cost are low, thereby reached purpose of the present invention, simultaneously, Cavity structural member also has characteristics such as intensity height, rigidity is big, making is easy, the hollowcore slab, hollow building cover, roof system, sole plate, body of wall and the hollow bridges that are applicable to cast-in-situ reinforced concrete or prestressed reinforced concrete are used, and are specially adapted to hollow arch without beam and use.
Feature of the present invention also is to have between the described side plate drawknot concrete or the mortar fagging of at least one horizontal drawknot adjacent side plates.Like this, laterally the drawknot concrete or the mortar fagging of drawknot adjacent side plates can play the good supporting reinforcement effect to side plate, can guarantee the quality of Cavity structural member effectively, improve its intensity and rigidity, and simultaneously, its overall performance is better.
Feature of the present invention is that also there is the drawknot concrete or the mortar fagging of drawknot side plate the end of described side plate.Like this, drawknot concrete or mortar fagging can play the good supporting reinforcement effect to side plate, can guarantee the quality of Cavity structural member effectively, when Cavity structural member be applied to cast-in-place concrete cored in the time, fagging can combine with Cast-in-place concrete and form superimposed rib structure, can further improve the force structure of hollowcore slab inside.
Feature of the present invention is that also described drawknot concrete or mortar fagging and steel bar concrete base plate connect to integral body.Like this, drawknot concrete or mortar fagging have been linked to be whole primary structure member with side plate and base plate, make drawknot concrete or mortar fagging and side plate can bear the stress of two different directions, when Cavity structural member be applied to cast-in-place concrete cored in after, can further improve the structural performance of hollowcore slab.
Feature of the present invention also is to have on the described breach drawknot pier drawknot of side plate.Like this, when the drawknot pier drawknot of side plate was arranged on the breach, the drawknot pier had connected into integral body with side plate, can guarantee the quality of Cavity structural member effectively.
Feature of the present invention also is side plate drawknot pier and lightweight filling block drawknot pier disjunctor.Like this, when side plate drawknot pier and lightweight filling block drawknot pier disjunctor, the globality of Cavity structural member is better, pile up, transport, in installation and the construction application process, more not fragile, reduced the proportion of goods damageds of Cavity structural member.
Feature of the present invention is that also the lateral box wall of described lightweight filling block and side plate are overlapped into integral body.Like this, the lateral box wall and the side plate of lightweight filling block are overlapped into integral body, can improve globality and resistance to compression, tension and the shear behavior of hollowcore slab with Cavity structural member.
Feature of the present invention also is to stretch out reinforcing bar in the wall of described lightweight filling block or reinforces such as gauze wire cloth or fleece are anchored in the side plate or/and in the base plate.Like this, when stretching out reinforcing bar in the wall of lightweight filling block or reinforces such as gauze wire cloth or fleece are anchored in the side plate or in the base plate time, the lightweight filling block has the intensity height, the shock resistance damage capability is strong, the advantage of cracky not, thereby make both secure and reliable connections, be difficult for to reduce the proportion of goods damageds of Cavity structural member effectively, save cost piling up, transport, damaging in installation and the work progress.
Feature of the present invention is that also described reinforce stretches out and is anchored at base plate or/and in the side plate from the opening part of lightweight filling block sidewall.Like this, reinforce stretches out and is anchored at base plate or/and in the side plate, can improve the rigidity and the intensity of Cavity structural member greatly from the opening part of lightweight filling block sidewall.
Feature of the present invention is that also the interior reinforcing bar or the gauze wire cloth reinforce of wall of described lightweight filling block exposes.Like this, when the reinforcing bar in the wall of lightweight filling block or gauze wire cloth reinforce expose, can improve the adhesion strength between Cavity structural member and the Cast-in-place concrete.
Feature of the present invention is that also described sidewall is provided with the range line pier.Like this, by the range line pier is set, can carry out accurate range line location on sidewall, make it in application process, guarantee between the two distance, thereby the width or the thickness of assurance Cast-in-place concrete make the constructor be easy to hollowcore slab is carried out quality control Cavity structural member.
Feature of the present invention is that also described lightweight filling block is provided with reinforcing rib, perhaps is provided with bracing piece or stiffener in the cavity of lightweight filling block.Like this, when the lightweight filling block is provided with reinforcing rib, when perhaps being provided with bracing piece or stiffener in the cavity of lightweight filling block, the intensity of lightweight filling block, rigidity and shock resistance can be greatly enhanced, make its pile up, transport, not fragile in installation and the construction application process, can reduce the proportion of goods damageds of Cavity structural member greatly, save cost, when described Cavity structural member be applied to cast-in-place concrete cored in after, but the supporting rod participation structure is stressed, improve the load-carrying construction system of hollowcore slab, it is strengthened.
Feature of the present invention is that also described base plate is provided with at least one in reinforcing rib, bracing piece or the stiffener.Like this, when base plate is provided with reinforcing rib, bracing piece or stiffener, the intensity of base plate, rigidity and shock resistance have obtained significantly improving, make its pile up, transport, not fragile in installation and the construction application process, can reduce the proportion of goods damageds of Cavity structural member greatly, save cost, when Cavity structural member be applied to cast-in-place concrete cored in after, can improve the load-carrying construction system of hollowcore slab.
Feature of the present invention is that also described base plate stretches out side plate and constitutes toss outward.Like this, when Cavity structural member be applied to cast-in-place concrete cored in the time, outwardly directed toss can replace construction formwork, reduces the template loss, reduces material cost, can save the template installation procedure simultaneously, accelerates speed of application, improves efficiency of construction.
Feature of the present invention also is to have on the described lightweight filling block at least one in projection, raised line, groove or the pit.Like this, when Cavity structural member be applied to cast-in-place concrete cored in the time, projection, reinforcing bar filler strip can accurately be located reinforcing bar, guarantee the pouring quality of hollowcore slab, Cast-in-place concrete pours in the pit can corresponding formation Cast-in-place concrete load-carrying construction member, hole then can make things convenient for wearing of pipeline, can improve the structural performance of hollowcore slab effectively.
Feature of the present invention is that also described drawknot pier is for strengthening the drawknot pier.Like this, when the drawknot pier when strengthening the drawknot pier, the intensity of drawknot pier, rigidity and shock resistance have obtained significantly improving, make its pile up, transport, not fragile in installation and the construction application process, can reduce the proportion of goods damageds of Cavity structural member greatly, save cost.
Feature of the present invention is that also described Cavity structural member is provided with the carrying suspender member.The carrying suspender member can be handle, suspension hook, suspension ring or other device.Like this, can very easily member be piled up, transport, lift and construct, reduce the work difficulty and the working strength of above-mentioned operation, help improving efficiency of construction, reduce construction cost.
(5) specific embodiment
The present invention is further illustrated below in conjunction with drawings and Examples.
The present invention as shown in drawings, comprise steel bar concrete base plate 1, article at least two, the steel bar concrete side plate 2, side plate 2 stands upright on the base plate 1, constitute strip frid member, it is characterized in that being filled with at least two lightweight filling blocks 3 in the strip groove of described strip frid member, at least one vertical elongated prestressed reinforcement 4 arranged in the base plate 1 of the bottom of side plate 2, at least one vertical elongated prestressed reinforcement 4 arranged at the top of side plate 2, lightweight filling block 3 is provided with at interval, be internal-rib cavity 5 each other, internal-rib cavity 5 and side plate 2 quadratures or oblique, jagged 6 on lightweight filling block 3 side plate 2 between at interval, drawknot pier 7 drawknots between the lightweight filling block 3 are arranged on the internal-rib cavity 5.In the accompanying drawing 1,1 is the steel bar concrete base plate, and 2 is side plate, and 3 is the lightweight filling block, and 4 is prestressed reinforcement, and 5 is the internal-rib cavity, and 6 is breach, and 7 is the drawknot pier, below in each accompanying drawing, number identically, its explanation is identical.As shown in Figure 1, cavity is touched shell and is comprised steel bar concrete base plate 1, steel bar concrete side plate 2, side plate 2 stands upright on the base plate 1, constitute strip frid member, be filled with five lightweight filling blocks 3 in the strip groove of its described strip frid member, vertically elongated prestressed reinforcement 4 is arranged in the base plate 1 of the bottom of side plate 2, vertically elongated prestressed reinforcement 4 is arranged at the top of side plate 2, lightweight filling block 3 is provided with at interval, be internal-rib cavity 5 each other, jagged 6 on internal-rib cavity 5 and side plate 2 quadratures, lightweight filling block 3 side plate 2 between at interval, drawknot pier 7 drawknots between the lightweight filling block 3 are arranged on the internal-rib cavity 5.
Feature of the present invention also is to have between the described side plate 2 the drawknot concrete or the mortar fagging 8 of at least one horizontal drawknot adjacent side plates 2.The drawknot concrete fagging 8 that horizontal drawknot adjacent side plates 2 is arranged between its described side plate 2 as shown in Figure 2.
Feature of the present invention is that also there is the drawknot concrete or the mortar fagging 8 of drawknot side plate 2 end of described side plate 2.As shown in Figure 2, there is the drawknot concrete fagging 8 of drawknot side plate 2 end of its described side plate 2.
Feature of the present invention is that also described drawknot concrete or mortar fagging 8 connect to integral body with steel bar concrete base plate 1.As shown in Figure 2, its described drawknot concrete fagging 8 connects to integral body with steel bar concrete base plate 1.
Feature of the present invention also is to have on the described breach 6 drawknot pier 7 drawknots of side plate 2.Drawknot pier 7 drawknots that side plate 2 is arranged on its described breach 6 as shown in Figure 3.
Feature of the present invention also is described side plate drawknot pier 7 and lightweight filling block drawknot pier 7 disjunctors.As shown in Figure 4, its described side plate drawknot pier 7 and lightweight filling block drawknot pier 7 disjunctors.
Feature of the present invention is that also the lateral box wall of described lightweight filling block 3 and side plate 2 are overlapped into integral body.As shown in Figure 4, the lateral box wall of its described lightweight filling block 3 and side plate 2 are overlapped into integral body.
Feature of the present invention also is to stretch out reinforcing bar in the wall of described lightweight filling block 3 or reinforces such as gauze wire cloth or fleece 9 are anchored in the side plate 2 or/and in the base plate 1.As shown in Figure 5, stretching out reinforcing bar reinforce 9 in the wall of its described lightweight filling block 3 is anchored in the side plate 2.
Feature of the present invention is that also described reinforce 9 stretches out and is anchored at base plate 1 or/and in the side plate 2 from the opening part of lightweight filling block sidewall.As shown in Figure 5, its described reinforce 9 stretches out and is anchored in the base plate 1 from the opening part of lightweight filling block sidewall.
Feature of the present invention is that also the interior reinforcing bar or the gauze wire cloth reinforce 9 of wall of described lightweight filling block 3 exposes.As shown in Figure 5, the reinforcing bar reinforce 9 in the wall of its described lightweight filling block 3 exposes.
Feature of the present invention is that also described sidewall 2 is provided with range line pier 10.As shown in Figure 5, its described sidewall 2 is provided with range line pier 10.
Feature of the present invention is that also described lightweight filling block 3 is provided with reinforcing rib 11, perhaps is provided with bracing piece 12 or stiffener 13 in the cavity of lightweight filling block 3.As shown in Figure 6, its described lightweight filling block 3 is provided with reinforcing rib 11, is provided with bracing piece 12 and stiffener 13 in the cavity of lightweight filling block 3.
Feature of the present invention is that also described base plate 1 is provided with at least one in reinforcing rib 11, bracing piece 12 or the stiffener 13.As shown in Figure 6, its described base plate 1 is provided with bracing piece 12 and stiffener 13.
Feature of the present invention is that also described base plate 1 stretches out side plate 2 outer formation toss 14.As shown in Figure 6, its described base plate 1 stretches out side plate 2 outer formation toss 14.
Feature of the present invention also is to have on the described lightweight filling block 3 at least one in projection 15, raised line 16, groove 17 or the pit 18.As shown in Figure 7, be respectively arranged with projection 15, raised line 16 and pit 18 on its described lightweight filling block 3.As shown in Figure 8, its lightweight filling block 3 is provided with groove 17.
Feature of the present invention is that also described drawknot pier 7 is for strengthening the drawknot pier.As shown in Figure 8, its described drawknot pier 7 is for strengthening the drawknot pier.
Feature of the present invention is that also described Cavity structural member is provided with carrying suspender member 19.As shown in Figure 8, its described Cavity structural member is provided with carrying suspender member 19.
During the invention process, can adopt cement concrete in the base plate mould, to make the base plate 1 that includes prestressed reinforcement 4 earlier, propped up the side plate mould then, make the side plate 2 that includes prestressed reinforcement 4 with cement concrete again, it is provided with breach 6, at concrete base plate 1 and concrete side plate 2 not during setting and harden, the lightweight filling block of making in advance 3 is arranged on the concrete base plate 1 and superimposed with concrete side plate 2, form whole each other, be provided with cement mortar drawknot pier 7 drawknot each other between the lightweight filling block 3 simultaneously, wherein, lightweight filling block 3 available water silt particle pulp fibres grid cloth or gauze wire cloth are made, perhaps lightweight filling block 3 adopts light material such as expanded perlites to make, and after the above-mentioned component conservation demoulding, can make required concrete hollow board Cavity structural member.