CN102010701B - Oil-well cement additive for preventing corrosion of hydrogen sulfide as well as preparation method and application thereof - Google Patents

Oil-well cement additive for preventing corrosion of hydrogen sulfide as well as preparation method and application thereof Download PDF

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CN102010701B
CN102010701B CN 200910170141 CN200910170141A CN102010701B CN 102010701 B CN102010701 B CN 102010701B CN 200910170141 CN200910170141 CN 200910170141 CN 200910170141 A CN200910170141 A CN 200910170141A CN 102010701 B CN102010701 B CN 102010701B
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oil well
hydrogen sulfide
cement additive
well cement
cement
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CN102010701A (en
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周仕明
王立志
陈雷
桑来玉
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China Petroleum and Chemical Corp
Sinopec Exploration and Production Research Institute
Sinopec Baling Co
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China Petroleum and Chemical Corp
Sinopec Exploration and Production Research Institute
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Abstract

The invention provides an oil-well cement additive for preventing corrosion of hydrogen sulfide as well as a preparation method and an application thereof, belonging to the field of oil-well cement well cementation. The oil-well cement additive mainly comprises the following components in percent by weight: 20-75% of volcano cinerea mineral, 2-35% of silica powder, 5-30% of aluminum salt mineral, 2-35% of pitch organic material, 1-10% of gangue, and the like. By adding 15-60 parts of the oil-well cement additive in the well cementation cement slurry system with 100 parts of cement, the invention can enhance the tightness of a cement loop pillar, has low gas permeability and strong ability for resisting the corrosion of hydrogen sulfide, is suitable for different temperatures in the bad well cementation environment and has wider application range.

Description

A kind of oil well cement additive that prevents hydrogen sulfide corrosion and its preparation method and application
Technical field
The present invention relates to a kind of oil well cement additive, say further, relate to a kind of oil well cement additive that prevents hydrogen sulfide corrosion, and its preparation method and application.
Background technology
In recent years, in the exploitation in some gas fields, oil field, run into a large amount of hydrogen sulfide (H 2S) obnoxious flavour, Sinopec and CNPC find not only to contain Sweet natural gas in the marine facies gas reservoir in the exploration of Sichuan Basin marine bed, and contain H 2S, CO 2The corrosion poisonous gas.The H in general phosgene field 2S content reaches 180g/m 3, CO 2Content reaches 80g/m 3Be positioned at the H of the Luojiazhai gas field of Kaijiang 2S content reaches 150g/m 3, CO 2Content reaches 100g/m 3, from " 12.23 " Serious Accident that No. 16 wells of Luojiazhai gas field sieve family in 2003 occur, leak out to No. 2 wells of sieve family in 2006 and contain H 2The Sweet natural gas of S, twice accident have all caused the very big destruction of life, property and environment on every side.Accident analysis shows the accident of sieve family 2 wells and cementing quality is poor that much relations are arranged.
The Main Function of oil well cement annulated column is to support and hang and the protection borehole wall, and shutoff bottom fluid prevents the corrosion of layer cross flow and sleeve pipe, plays simultaneously packing oil, gas, water, supports sleeve pipe and protective casing, extends the effect in Oil/gas Well life-span.Be subject to if the cement annulated column is Behavior of Hardened Cement Paste corrosion and the destruction that the corrosion of local water, gas can cause and accelerate sleeve pipe, reduce the oil well life-span, bring great hidden danger to safety in production.Hydrogen sulfide is breakneck toxic substance, and the water-soluble and moisture of gaseous state is dissolved in the H in moisture 2S corrodibility is stronger.H 2S can destroy all compositions of Behavior of Hardened Cement Paste.H 2S and Behavior of Hardened Cement Paste hydrated product react and generate CaS, FeS, Al 2S 3, H 2Generate Ca (HS) when S content is large 2, wherein FeS, Al 2S 3Deng being the material that there is no cementing properties, cause cement annulated column porosity to increase, when the cement annulated column is subject to H 2After the S corrosion, sleeve pipe loses one protective barrier and is corroded.
Research emphasis both domestic and external is placed on the material of oil well casing, oil pipe and instrument before this.More or less have close related with cementing quality but the gas well that occured in China is out of control.Although domesticly build consensus for the importance of marine facies high sour gas well safety at cementing quality, due to H 2S toxicity is large, and the danger of experimental study is larger, and is domestic to H 2Research and the anti-H of cement annulated column of S corrosion cement annulated column 2The exploitation of S corrosion admixture yet there are no relevant report.
External Russia once ran into 80~150 ℃ of well temperature, H 2S content is up to 25% hole condition, and studies successfully a kind of anti-H 2S corrosion add weighted cement, claim Ц Т y К 120 cement.But the shortcoming of this cement is that the organic materials paraffin class in cement dissolves even volatilization at the wax of the slightly high 80%wt of ball milling temperature content.
In sum, research and develop out and can effectively prevent H 2Gaseous corrosion oil well cement additive and the technological methods such as S, improving the grout anti-corrosion capability is the technical barrier that needs to be resolved hurrily at present.
Summary of the invention:
Be to solve problems of the prior art, a kind of H that prevents provided by the present invention 2The admixture of the oil well cement system of S corrosion is applicable to the high Oil ﹠ gas field in sulfur well cementation of High Temperature High Pressure.
One of purpose of the present invention is to provide a kind of oil well cement additive that prevents hydrogen sulfide corrosion, and described oil well cement additive includes following component, and its weight percent consists of:
1. volcano grey matter mineral 20~75%wt
2. SILICA FUME 2~35%wt
3. aluminium salt mineral 5~30%wt
4. pitch class organic materials 2~35%wt
5. coal gangue 1~10%wt.
The above volcano grey matter mineral is the industrial residues with silica and aluminum-oxygen tetrahedron through calcining.Its preferred content is 30~65%wt.Volcano grey matter mineral can be through commercially available and get.
The above aluminium salt mineral is γ and alpha-type aluminum oxide mixture, and its median size is 50~300nm.Its preferred content is 5~25%wt.Aluminium salt mineral can be through commercially available and get.
The above pitch class organic materials is a kind of core-shell material.It fills the organic materials with asphaltic nature take the porous material of calcining as carrier in hole.The fineness of described pitch class organic materials is less than or equal to 200 orders.Its preferred content is 5~30%wt.Described pitch class organic materials originates from petroleum engineering research institute of China Petrochemical Industry Dezhou oilfield additive research and development centre of petroleum drilling institute, and by its sale, its commodity are called " DC219 impregnating material ".
The above SILICA FUME is fine silica powder, and its median size is 1~10 μ m.Its preferred content is 5~30%wt.SILICA FUME can be passed through commercially available and be got.
The preferred content of the above coal gangue is 3~8%wt.It can pass through commercially available and get.
Provided by the present inventionly prevent that the oil well cement additive of hydrogen sulfide corrosion from can also include slag, its weight percentage less than or equal to 30%wt, is preferably 5~20%wt greater than 0%wt.Can pass through commercially available and get.
The oil well cement additive that prevents hydrogen sulfide corrosion provided by the present invention can also add cementing cement system auxiliary agent commonly used in other prior aries, and as agent for anti gassing-out etc., consumption can be according to routine.
Its advantage of oil well cement additive of the present invention is dual protective effect, and this admixture is met H 2After S, can generate fine and close together protective layer, strengthen the compactness of Behavior of Hardened Cement Paste.And the asphaltic substances that adds can be in high-temperature fusion, and effectively the hole of shutoff cement, make cement have hydrophobic nature simultaneously, effectively stoped H 2The intrusion of S slows down H 2The corrosion speed of S to Behavior of Hardened Cement Paste makes Behavior of Hardened Cement Paste have resistance to corrosion preferably.
Two of purpose of the present invention is to provide the described preparation method who prevents the oil well cement additive of hydrogen sulfide corrosion.The method comprises the following steps:
(1) take by described content the component that comprises described volcano grey matter mineral, SILICA FUME, aluminium salt mineral and coal gangue, grind to puddle to mixture and reach at least 200 order fineness;
(2) mixture that step (1) is made and other comprise that the component of described pitch class organic materials puts into mixing machine by described content and mix, and make the described oil well cement additive that prevents hydrogen sulfide corrosion after mixing.Prepared oil well cement additive is generally the beige powder-product.
When including described slag in component, slag reaches 200 order fineness at least grinding in described step (1) to puddle to mixture together with other described components.
The grinding that relates in the preparation method, mixing equipment are industry common equipment, as: dry ball, double worm mixer etc.For making mixing more even, can puddle in mixing machine at least 2 hours in step (2).
Three of purpose of the present invention is to provide the described application of oil well cement additive in the oil well cement well cementation that prevents hydrogen sulfide corrosion.
Prevent that with of the present invention the oil well cement additive of hydrogen sulfide corrosion from adding in the mortar architecture of the use of cementing the well, it can improve the corrosion resistance of cement annulated column.The anti-H of cement annulated column 2The corrosive nature of S is relevant with the dosage of admixture.Generally can be according to on-the-spot H 2The dosage that the content of S is regulated this admixture satisfies the demand of different on-the-spot cementing conditions.Generally cement content is as 100 parts by weight in the cement paste for well cementation, and with 15~60 parts, preferred 15~45 parts of the present inventionly prevent that the oil well cement additive of hydrogen sulfide corrosion from adding cementing slurry, mix to get final product.
The above cementing slurry is some cement paste for well cementation systems that arrive commonly used in prior art.Generally speaking can include following component: cement, 100 parts by weight; Silica flour, 10-35 part; Water retaining, 3-6 part; Agent for anti gassing-out, 5-18 part; Dispersion agent and retardant, 1-5 part.Cement in wherein said cement paste for well cementation system is usually the cement of well cementation use, can be commercially available and get.Described silica flour is SiO 2 powder, and its powder generally can be crossed 160 mesh sieves, can be commercially available and get; Described water retaining, agent for anti gassing-out, dispersion agent and retardant are well cementation with the usual auxiliaries of cement system, all can be commercially available and get.
The oil well cement additive that prevents hydrogen sulfide corrosion of the present invention, add after cementing cement system can refinforced cement stone (cement annulated column) compactness, have good anti-H 2The S corrosive effect:
(1) Behavior of Hardened Cement Paste 24h ultimate compression strength 〉=14MPa;
(2) H 2S corrosive water mudstone 60 days, under the condition of temperature≤100 ℃, ultimate compression strength rate of loss≤4%; When temperature range is 100 ℃~150 ℃, the ultimate compression strength rate of loss is 0;
(3) H 2The S corrosive water mudstone gas permeability of 60 days does not only increase and reduces on the contrary;
(4) the Behavior of Hardened Cement Paste temperature resistance can reach 150 ℃;
(5) add the well cementing mortar architecture rheological property after the oil well cement additive that prevents hydrogen sulfide corrosion to meet the cementing operation standard, reach engine request.
Embodiment:
Below in conjunction with embodiment, further illustrate the present invention.
Figure G2009101701417D00051
Of the present inventionly prevent that the corrosion test method of the oil well cement additive of hydrogen sulfide corrosion from comprising following steps:
(1) pour in die trial by API standard 10 preparation grouts, be positioned in high temperature and pressure protective cauldron maintenance 24 hours, take out the demoulding;
The cement briquette that (2) will prepare and number (being Behavior of Hardened Cement Paste) and water are put into corrosion curing autoclave, sealing;
(3) pass into H 2S also is warming up to test temperature, observes at any time H 2S pressure, temperature variation are also in time adjusted, and test period can be adjusted as requested, is generally 21 days;
(4) experiment finishes, and the corrosive nature of carrying out sample detects.
Corrosive nature content measurement in above-mentioned steps (4) comprises: mineral composition, microscopic pattern, the H of cement briquette after gas permeability, ultimate compression strength change and corrodes 2S invasion depth etc.In order to describe the problem, general H 2The S corrosion sample is wanted and the non-corrosive sample under the uniform temp pressure condition compares.
Figure G2009101701417D00052
The ultimate compression strength velocity of variation: after the Behavior of Hardened Cement Paste corrosion, ultimate compression strength subtracts uncorroded ultimate compression strength difference and does not corrode the ratio of ultimate compression strength, is expressed as a percentage.
The gas-permeable velocity of variation: the rear gas permeability of Behavior of Hardened Cement Paste corrosion subtracts the difference of the front gas permeability of corrosion and the ratio of rotten front gas permeability, is expressed as a percentage.
Figure G2009101701417D00053
1. grey matter mineral in volcano are the industrial residue with silica and aluminum-oxygen tetrahedron through calcining; Aluminium salt mineral are γ and alpha-type aluminum oxide complex body; Pitch class organic materials is core-shell material, take the porous material of calcining as carrier, fills the organic materials with asphaltic nature in the hole.
2. test volcano grey matter mineral used, pitch class organic materials ((DC219 impregnating material)), fluid loss agent DZJ-Y (2 one acrylamido one 2 monomethyl propanesulfonic acid and acrylamide polymers), dispersion agent DZS (sulfonated acetone formaldehyde condensation products) retardant DZH (phosphoric acid salt and tartaric compound), the materials such as agent for anti gassing-out DC200 (divinyl and cinnamic polymkeric substance) are purchased from petroleum engineering research institute of China Petrochemical Industry Dezhou oilfield additive research and development centre of petroleum drilling institute.The place of production of aluminium salt mineral is: the Beijing Jiayi Hengyuan Technology Development Co., Ltd.Other components such as SILICA FUME, silica flour, slag and coal gangue all get by commercially available.
One, prevent the oil well cement additive preparation example of hydrogen sulfide corrosion
Embodiment 1:
Get 60%wt volcano grey matter mineral, add SILICA FUME 5%wt, slag 5%wt, aluminium salt mineral 15%wt, coal gangue 5%wt drops in dry ball, in dry ball levigate and puddle evenly reach 200 order fineness after, put into again double worm mixer, add 10%wt pitch class organic materials, puddle, repeatedly puddled 2 hours, namely get product after evenly, product is beige powder 1# product.
Embodiment 2:
Get 40%wt volcano grey matter mineral, add SILICA FUME 10%wt, slag 5%wt, nano aluminum salt mineral 20%wt, coal gangue 5%wt, drop in dry ball, in dry ball levigate and puddle evenly reach 200 order fineness after, then put into double worm mixer, add 20%wt pitch class organic core-shell material to puddle, repeatedly puddled 2 hours, and namely got product after evenly, product is beige powder 2# product.
Embodiment 3:
Get 30%wt volcano grey matter mineral, add SILICA FUME 5%wt, slag 15%wt, aluminium salt mineral 10%wt, coal gangue 5%wt, drop in dry ball, in dry ball levigate and puddle evenly reach 200 order fineness after, then put into double worm mixer, add 30%wt nano asphalt class organic core-shell material to puddle, repeatedly puddled 2 hours, and namely got product after evenly, product is beige powder 3#.
Embodiment 4:
Get 47%wt volcano grey matter mineral, add SILICA FUME 30%wt, nano aluminum salt mineral 10%wt, coal gangue 3%wt drops in dry ball, in dry ball levigate and puddle evenly reach 200 order fineness after, put into again double worm mixer, add 10%wt nano asphalt class organic core-shell material to puddle, repeatedly puddled 2 hours, namely get product after evenly, product is beige powder 4# product.
Two, prevent the oil well cement additive application examples of hydrogen sulfide corrosion
Comparative example 1:
No. 1 system of cementing slurry: good magnificent G cement (magnificent cement mill is praised in Sichuan) 100 parts by weight, silica flour (commercially available) 35 parts by weight, liquid-solid ratio is 0.46.No. 1 system is carried out above-mentioned corrosion test, and related cement briquette is comparative sample 1.
Comparative example 2:
No. 2 systems of cementing slurry: good magnificent G cement (the same) 100 parts by weight, 35 parts of silica flours (the same), 5 parts of fluid loss agent DZJ-Y, 12 parts of agent for anti gassing-out DC200,2.5 parts of dispersion agent DZS and 1.5 parts of retardant DZH, liquid-solid ratio is 0.46.No. 2 systems are carried out above-mentioned corrosion test, and related cement briquette is comparative sample 2.
Embodiment 5:
Add the prepared hydrogen sulfide corrosion oil well cement additive 1# product that prevents of embodiment 1 on the basis of No. 2 systems of above-mentioned cementing slurry, mix No. 3 systems of cementing slurry that obtain.Wherein the consumption of 1# product cement weight in the cementing slurry is counted 35 parts as 100 parts.No. 3 systems are carried out above-mentioned corrosion test, and related cement briquette is sample 1.
Embodiment 6:
Add the prepared hydrogen sulfide corrosion oil well cement additive 2# product that prevents of embodiment 2 on the basis of No. 2 systems of above-mentioned cementing slurry, obtain No. 4 systems of cementing slurry after mixing.Wherein the consumption of 2# product cement weight in the cementing slurry is counted 35 parts as 100 parts.No. 4 systems are carried out above-mentioned corrosion test, and related cement briquette is sample 2.
Embodiment 7:
Add the prepared hydrogen sulfide corrosion oil well cement additive 3# product that prevents of embodiment 3 on the basis of No. 2 systems of above-mentioned cementing slurry, obtain No. 5 systems of cementing slurry after mixing.Wherein the consumption of 3# product cement weight in the cementing slurry is counted 35 parts as 100 parts.To carry out above-mentioned corrosion test after No. 5 systems, related cement briquette is sample 3.
Embodiment 8:
Add the prepared hydrogen sulfide corrosion oil well cement additive 4# product that prevents of embodiment 4 on the basis of No. 2 systems of above-mentioned cementing slurry, obtain No. 6 systems of cementing slurry after mixing.Wherein the consumption of 4# product cement weight in the cementing slurry is counted 35 parts as 100 parts.No. 6 systems are carried out above-mentioned corrosion test, and related cement briquette is sample 4.
Embodiment 9:
Add the prepared hydrogen sulfide corrosion oil well cement additive 1# product that prevents of embodiment 1 on the basis of No. 2 systems of above-mentioned cementing slurry, obtain No. 7 systems of cementing slurry after mixing.Wherein the consumption of 1# product cement weight in the cementing slurry is counted 15 parts as 100 parts.No. 7 systems are carried out above-mentioned corrosion test, and related cement briquette is sample 5.
Embodiment 10:
Add the prepared hydrogen sulfide corrosion oil well cement additive 1# product that prevents of embodiment 1 on the basis of No. 2 systems of above-mentioned cementing slurry, obtain No. 8 systems of cementing slurry after mixing.Wherein the consumption of 1# product cement weight in the cementing slurry is counted 25 parts as 100 parts.No. 8 systems are carried out above-mentioned corrosion test, and related cement briquette is sample 6.
Embodiment 11:
Add the prepared hydrogen sulfide corrosion mail cement additive 1# product that prevents of embodiment 1 on the basis of No. 2 systems of above-mentioned cementing slurry, obtain No. 9 systems of cementing slurry after mixing.Wherein the consumption of 1# product cement weight in the cementing slurry is counted 30 parts as 100 parts.No. 9 systems are carried out above-mentioned corrosion test, and related cement briquette is sample 9.
Figure G2009101701417D00081
1~No. 6 system is tested, and whole test is undertaken by the API standard, and the major project performance of Behavior of Hardened Cement Paste corrosion judges the corrosion condition of Behavior of Hardened Cement Paste with the intensity of variation of Behavior of Hardened Cement Paste ultimate compression strength and gas permeability.
Test conditions: 130 ℃ of test temperatures; H 2The S dividing potential drop is 2.5MPa; Test period is 21 days.
Test-results sees Table 1.
Only starch as seen from Table 1 and do not add the well cementing mortar architecture H that the present invention prevents the oil well cement additive of hydrogen sulfide corrosion 2The S seriously corroded, the cement briquette strength decreased after corrosion is larger, and gas permeability increases also large.The different oil well cement additive of component concentration all has anti-H in various degree 2The effect of S corrosion can be found out the anti-H of 1# product from embodiment 5 2The S corrosive power is strong, and the compactness of cement briquette simultaneously is good, and gas permeability is low.
Table 1
Figure G2009101701417D00091
Figure G2009101701417D00092
H 2S dividing potential drop: 2.5Mpa test period: 21 days
Test temperature: 110 ℃, 130 ℃, 150 ℃.Test-results sees Table 2
Table 2
Figure G2009101701417D00093
As can be seen from Table 2, clean slurry does not prevent H with adding 2The cementing cement system of the oil well cement additive of S corrosion, its cement briquette is subjected to H 2The S seriously corroded, the cement briquette strength decreased after corrosion is larger, and gas permeability increases also large.No. 3 well cementing mortar architectures that add the 1# product have temperature resistance and anti-H preferably 2The performance of S corrosion, this admixture is applicable to differing temps in the abominable well cementation environment of character, and respond well.
Figure G2009101701417D00101
Test conditions: 130 ℃ of test temperatures; H 2The S dividing potential drop is 2.5MPa; Test period is 21 days, and the hydrogen sulfide corrosion oil well cement additive corrosion resistance that prevents of different amounts relatively sees Table 3.
Table 3
Figure G2009101701417D00102
As seen from Table 3 along with the increase of admixture dosage, the anti-H of mortar architecture 2The property enhancement of S corrosion, and cement briquette compactness is good.
Figure G2009101701417D00103
Test conditions: 130 ℃ of test temperatures; H 2The S dividing potential drop is 2.5MPa; Etching time was respectively 15 days, 30 days, 60 days.The results are shown in Table 4.
Table 4 result shows, along with the prolongation of etching time, adds preventing H 2The ultimate compression strength of well cementing mortar architecture Behavior of Hardened Cement Paste after 60 days of the oil well cement additive of S corrosion still increases to some extent, and rate of permeation also reduces.And do not add the well cementing mortar architecture of oil well cement admixture along with the increase of etching time, and the ultimate compression strength of its Behavior of Hardened Cement Paste reduces gradually, and gas permeability improves gradually.
Table 4
Figure G2009101701417D00111

Claims (8)

1. oil well cement additive that prevents hydrogen sulfide corrosion, it is characterized in that: described oil well cement additive includes following component, and its weight percent consists of:
1. volcano grey matter mineral 20 ~ 75%wt
2. fine silica powder 2 ~ 35%wt
3. aluminium salt mineral 5 ~ 30%wt
4. pitch class organic materials 2 ~ 35%wt
5. coal gangue 1 ~ 10%wt
The median size of the above aluminium salt mineral is 50 ~ 300nm; The particle fineness of described pitch class organic materials is crossed 200 mesh sieves.
2. the oil well cement additive that prevents hydrogen sulfide corrosion as claimed in claim 1, it is characterized in that: described oil well cement additive includes following component, and its weight percent consists of:
1. volcano grey matter mineral 30 ~ 65%wt
2. fine silica powder 5 ~ 30%wt
3. aluminium salt mineral 5 ~ 25%wt
4. pitch class organic materials 5 ~ 30%wt
5. coal gangue 3 ~ 8%wt.
3. the oil well cement additive that prevents hydrogen sulfide corrosion as described in any one of claim 1 ~ 2, it is characterized in that: described oil well cement additive includes slag, and its weight percentage is greater than 0%wt, less than or equal to 30%wt.
4. the oil well cement additive that prevents hydrogen sulfide corrosion as claimed in claim 3, it is characterized in that: described slag weight percentage is 5 ~ 20%wt.
5. the preparation method who prevents the oil well cement additive of hydrogen sulfide corrosion as described in any one of claim 1~4 is characterized in that comprising following steps:
(1) take by described content the component that comprises described volcano grey matter mineral, fine silica powder, aluminium salt mineral and coal gangue, grind to puddle to mixture and reach at least 200 order fineness;
(2) mixture that step (1) is made and other comprise that the component of described pitch class organic materials puts into mixing machine by described content and mix, and make the described oil well cement additive that prevents hydrogen sulfide corrosion after mixing.
6. the preparation method who prevents the oil well cement additive of hydrogen sulfide corrosion as claimed in claim 5, it is characterized in that when including described slag in component, slag reaches 200 order fineness at least grinding in described step (1) to puddle to mixture together with other described components.
7. the application of oil well cement additive in the oil well cement well cementation that prevents hydrogen sulfide corrosion as described in any one of claim 1~4, it is characterized in that in the cementing slurry cement content as 100 parts of parts by weight, describedly prevent that the oil well cement additive of hydrogen sulfide corrosion from adding cementing slurry with 15 ~ 60 parts.
8. the application of oil well cement additive in the oil well cement well cementation that prevents hydrogen sulfide corrosion as claimed in claim 7, it is characterized in that in the cement paste for well cementation cement content as 100 parts by weight, describedly prevent that the oil well cement additive of hydrogen sulfide corrosion from adding cementing slurry with 15~45 parts.
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