CN102010134A - Glass fibre composite - Google Patents
Glass fibre composite Download PDFInfo
- Publication number
- CN102010134A CN102010134A CN2010105457693A CN201010545769A CN102010134A CN 102010134 A CN102010134 A CN 102010134A CN 2010105457693 A CN2010105457693 A CN 2010105457693A CN 201010545769 A CN201010545769 A CN 201010545769A CN 102010134 A CN102010134 A CN 102010134A
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- CN
- China
- Prior art keywords
- sio
- glass
- cao
- glass fiber
- mgo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/11—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/11—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
- C03C3/112—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/11—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
- C03C3/112—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine
- C03C3/115—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron
- C03C3/118—Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron containing aluminium
Abstract
The invention discloses a glass fibre composite which comprises the following components by weight percent: 58.5-62% of SiO2, 13.5-16% of Al2O3, 23-26% of CaO, less than 0.3% of MgO, 0.1-2% of TiO2, 0.1-0.6% of FeO3, and 0.1-0.8% of R2O, wherein R2O=K2O+Na2O. The prepared glass fiber can meet the requirements for both cost and environment and has the advantages of excellent mechanical property and drawing property.
Description
(1) technical field
The present invention relates to a kind of glass fiber compound, relate in particular to the no boron with excellent mechanical properties and the glass fiber compound of essentially no magnesium.
(2) background technology
E glass is non-alkali glass, is to be used to produce the most frequently used glass ingredient of continuous glass fibre.Along with science and technology development, the performance of glass fibre reinforced composion has been proposed more and more higher requirement, thereby also required glass fibre to have the better properties performance.Because of containing the B of high level
2O
3, the structural framework of common E glass fibre is more loose, and mechanical property is relatively poor, has been difficult to satisfy the service requirements in fields such as wind power generation blade, high-performance glass steel conduit and automobile making.Simultaneously, high-load B
2O
3Also cause the traditional E glass fibre to have raw materials cost height, shortcoming such as big for environment pollution.
At present, generally contain the MgO of 1-5% in the E glass fiber formula of Cai Yonging, this component is mainly introduced by raw mineral materialss such as rhombspar, calcined dolomites.Consider that from the angle of raw materials cost and quality control most of enterprise adopts rhombspar.Facts have proved in a large number, the admixtion powder that contains rhombspar can cause serious dust from flying when dropping into the high temperature tank furnace, produced many-sided problem thus: first, dust from flying makes the interior sight line of kiln unclear, fusing in industrial television and the kiln, bubbling situation are observed and can't be reached the ideal effect, are unfavorable for the control of kiln melting technology; The second, dust from flying has aggravated the high temperature erosion to kiln refractory materials, metallic recuperator and flue; The 3rd, dust from flying has increased the deashing amount of flue, has improved the environmental improvement expense.In addition, though calcined dolomite can not produce and the rhombspar similar problem, because the activity degree of calcined dolomite is higher, the stably manufactured difficulty is big, the raw material storage difficulty, and parameters such as its composition, COD easily fluctuate, and produce unusually thereby cause easily.
(3) summary of the invention
Above-mentioned shortcoming at common E glass fibre, on the basis of common E glass, the present invention removes the boracic raw material of harm environment, cost costliness fully by the blend proportion of reasonable adjustment silicon oxide, aluminum oxide, calcium oxide, abandon rhombspar, calcined dolomite etc. simultaneously and contain magnesium raw material, to obtain to satisfy on the cost and the requirement on the environment and have excellent mechanical properties and draw the no boron of performance and the glass fiber compound of essentially no magnesium.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows:
A kind of glass fiber compound is characterized in that, contains following component, based on SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
2O, the weight percentage of each component is expressed as follows:
SiO
2 58.5~62%
Al
2O
3 13.5~16%
CaO 23~26%
MgO <0.3%
TiO
2 0.1~2%
Fe
2O
3 0.1~0.6%
R
2O=K
2O+Na
2O 0.1~0.8%
The mold temperature of glass fiber compound of the present invention is 1240~1300 ℃, and liquidus temperature is generally low more than 50 ℃ than mold temperature.
SiO
2Be the main oxides that forms the glass skeleton, and work to stablize each component.The SiO that the present invention limited
2Content range is 58.5~62%, and in order to obtain the favorable mechanical performance, the present invention wishes to improve as far as possible SiO
2Content, but the too high meeting of its content makes too high fusing, the clarification difficulty of causing of glass viscosity.Preferred SiO
2Content range is 59~61%.
Al
2O
3Also be the oxide compound that forms the glass skeleton, with SiO
2In conjunction with the time can play substantial effect to the mechanical property of glass, and playing an important role aspect glass phase-splitting and the water resisting property stoping.The Al that the present invention limited
2O
3Content range is 13.5~16%, and in order to obtain the favorable mechanical performance, the present invention also wishes to improve as far as possible Al
2O
3Content, but the too high meeting of its content makes too high fusing, the clarification difficulty of causing of glass viscosity, and increase the danger of glass devitrification.Preferred Al
2O
3Content range is 14~15.5%.Simultaneously, limit SiO
2And Al
2O
3The content sum greater than 73%, can make glass obtain more outstanding mechanical property like this.
CaO is the network modifying oxide of glass, both can regulate glass viscosity, feed glass crystallization, also can improve chemical stability, the physical strength of glass, and frit is shortened, and improves the shaping speed of glass fibre.The CaO content range that the present invention limited is 23~26%, if the too low above-mentioned effect of its content is not remarkable; If the too high meeting of its content make frit too short-range missile cause the spun yarn difficult forming, and increase the danger of glass devitrification.Preferred CaO content range is 23.5~25%, more preferably greater than 24% and be not higher than 25%.
MgO has with CaO and similarly acts on, and mainly plays the effect of regulating glass viscosity, feed glass crystallization.Initiatively do not adopt rhombspar, calcined dolomite etc. to contain magnesium raw material among the present invention and introduce MgO, micro Mg O contained in the glass ingredient is all brought into the impurity form by other raw mineral materialss, and content range is less than 0.3%.
TiO
2The glass viscosity of introducing not only can reduce high temperature the time, also have certain fluxing action, but because a large amount of TiO
2It is inappropriate painted that glass is produced, so the introducing amount is unsuitable many.The TiO that the present invention limited
2Content range is 0.1~2%.
Fe
2O
3Introducing help founding of glass, also can improve the crystallization property of glass.But because iron ion and ferrous ion have pigmentation, so the introducing amount is unsuitable many.The Fe that the present invention limited
2O
3Content range is 0.1~0.6%.
Alkali-Metal Na
2O and K
2The introducing of O can reduce glass viscosity, improves the crystallization property of glass.But the introducing amount is unsuitable many, to avoid reducing glass intensity and chemical stability.The Na that the present invention limited
2O and K
2O total content scope is 0.1~0.8%.
On the basis of major scheme, each component of the present invention can further be followed following regulation: definition ratio C 1=(SiO
2+ Al
2O
3)/(CaO+MgO), the scope of ratio C 1 are 2.96~3.16.This ratio can be understood as the ratio of component total amount that forms glass network and the alkaline earth metal oxide component total amount of improving glass network, can be with it as the important parameter of regulating strength of glass and viscosity.
On the basis of major scheme, can introduce a small amount of F in the glass composition of the present invention
2Show a spot of F according to a large amount of experiments
2In the waste gas pollution control and treatment process, be easy to remove, but great role arranged, F such as 0.3% at aspects such as fluxing, reduce mold temperature and liquidus temperature
2Just can reduce 5-8 ℃ mold temperature and liquidus temperature, this is very big to cutting down the consumption of energy, prolong the furnace service life contribution, and also helps the wire-drawing shape of glass.The F that the present invention limited
2Adding weight is SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
20.1~1% of O gross weight.
On the basis of major scheme, can introduce a small amount of Li in the glass composition of the present invention
2O.Same Na
2O and K
2O compares, Li
2O can reduce glass melting temperature and viscosity more significantly, thereby cuts down the consumption of energy, and prolongs furnace service life, and the mechanical property that improves glass is had obvious help.But owing to contain Li
2The cost of material of O is too high, so the introducing amount is unsuitable many.The Li that the present invention limited
2It is SiO that O adds weight
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
20.1~1% of O gross weight.
On the basis of major scheme, can also introduce a small amount of ZnO, CeO in the glass composition of the present invention
2Improve the fusing and the clarification of glass etc. component.It is SiO that the ZnO that the present invention limited adds weight
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
20.1~2% of O gross weight.
Optimized technical scheme 1 of the present invention is: a kind of glass fiber compound, contain following component, based on described SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
2O, the weight percentage of each component is expressed as follows:
SiO
2 59~61%
Al
2O
3 14~15.5%
CaO 23.5~25%
MgO <0.3%
SiO
2+Al
2O
3 >73%
C1=(SiO
2+Al
2O
3)/(CaO+MgO)?2.96~3.16
TiO
2 0.1~2%
Fe
2O
3 0.1~0.6%
R
2O=K
2O+Na
2O 0.1~0.8%
F
2 0.1~1%
Optimized technical scheme 2 of the present invention is: a kind of glass fiber compound, contain following component, based on described SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
2O, the weight percentage of each component is expressed as follows:
SiO
2 59~61%
Al
2O
3 14~15.5%
CaO 23.5~25%
MgO <0.3%
SiO
2+Al
2O
3 >73%
C1=(SiO
2+Al
2O
3)/(CaO+MgO) 2.96~3.16
TiO
2 0.1~2%
Fe
2O
3 0.1~0.6%
R
2O=K
2O+Na
2O 0.1~0.8%
F
2 0.1~1%
Li
2O 0.1~1%
Compared with prior art, glass fiber compound of the present invention adopts the prescription of no boron and essentially no magnesium, by the blend proportion of reasonable adjustment silicon oxide, aluminum oxide, calcium oxide, introduces TiO in right amount
2, Fe
2O
3, K
2O, Na
2O, Li
2Components such as O, make glass fibre of the present invention both have the mechanical property more excellent than common boron-free glass fibers, make its production cost approach traditional E glass again, and make glass fiber composition of the present invention have and become fine temperature range, be easy to realize the scale operation of tank furnace method with the similar mold temperature of common boron-free glass, liquidus temperature.
(4) embodiment
By the following examples technical scheme of the present invention is specifically described, content of the present invention is not subjected to any restriction of following examples.
The present invention is by breadboard high-temperature electric resistance furnace fusion cast glass sample, and the raw material that is adopted is natural mineral raw substantially, as introducing SiO
2, Al
2O
3Agalmatolite or kaolin, introduce the Wingdale of CaO, introduce F
2Fluorite, introduce Li
2The triphane of O etc.By suitable proportion various raw materials are mixed, make each component reach final expection weight percent, then the admixtion that mixes is put into platinum rhodium material crucible and founded into glass sample at high-temperature electric resistance furnace.Found, clarify complexity by what more different fusing times and temperature of fusion were studied each glass formula, and test its mold temperature and liquidus temperature.
To join in the single hole platinum rhodium wire-drawing crucible at the glass fragment that the laboratory melts, be higher than under 100 ℃ of conditions of glass ware forming temperature heating 2 hours, again the temperature of crucible is dropped to these more than glass ware forming temperature 10~20 ℃, begin to carry out string test, strict control crucible temperature, the form and the temperature of observation silk root obtaining best wire drawing state, and are gathered the ecosystem monofilament and are used to test its filament strength.
Six embodiment of the present invention have been listed in table 1 and the table 2, it is numbered A1-A6, also has two comparative examples in addition, and it is numbered B1-B2, B1 is a kind of traditional E glass fiber compound, and B2 is a kind of typical boron-free glass fibers composition among the patent CN1187176A.Each components contents of glass fiber compound is represented with weight percent in the table.
For the advantage of glass fiber compound of the present invention is described, provided four basic parameters in the table:
The 1-mold temperature is 10 corresponding to glass melt in viscosity
3Temperature during pool.
The 2-liquidus temperature, the temperature that nucleus begins to form when cooling off corresponding to glass melt, the i.e. ceiling temperature of devitrification of glass.
3-Δ T value, i.e. moulding temperature and liquidus temperature poor, the temperature range of the wire-drawing shape that expresses possibility.
Above-mentioned three temperature values and measuring method thereof are that those skilled in the art are known.
The 4-filament strength, the drawing force that glass fiber precursor unit's fineness can be born.
Above-mentioned four basic parameters and measuring method thereof are that those skilled in the art are known.
By table 1 and table 2 as can be known, compare with common boron-free glass, glass fiber composition of the present invention has with it similarly mold temperature, liquidus temperature and becomes fine temperature range, satisfies the requirement that the tank furnace method is produced; Simultaneously, the filament strength of glass fibre of the present invention is better than common boron-free glass fibers, and increase rate is more obvious.With traditional E glassy phase ratio, glass fibre of the present invention has much higher filament strength.This shows that technical scheme of the present invention has realized core objective to be solved substantially, promptly increase substantially the mechanical property of glass fibre.
Table 1
Table 2
Claims (9)
1. glass fiber compound, it is characterized in that: described glass fiber compound contains following component, based on SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
2O, the weight percentage of each component is expressed as follows:
SiO
2 58.5~62%
Al
2O
3 13.5~16%
CaO 23~26%
MgO <0.3%
TiO
2 0.1~2%
Fe
2O
3 0.1~0.6%
R
2O=K
2O+Na
2O 0.1~0.8%
2. glass fiber compound according to claim 1 is characterized in that: each component is followed following regulation: definition ratio C 1=(SiO
2+ Al
2O
3)/(CaO+MgO), the scope of ratio C 1 are 2.96~3.16.
3. glass fiber compound according to claim 1 is characterized in that: described SiO
2And Al
2O
3The weight percentage sum greater than 73%.
4. according to the described glass fiber compound of one of claim 1~3, it is characterized in that: also contain F in the described glass fiber compound
2, its weight is SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
20.1~1% of O gross weight.
5. according to the described glass fiber compound of one of claim 1~3, it is characterized in that: also contain Li in the described glass fiber compound
2O, its weight is SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
20.1~1% of O gross weight.
6. according to the described glass fiber compound of one of claim 1~3, it is characterized in that: also contain ZnO in the described glass fiber compound, its weight is SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
20.1~2% of O gross weight.
7. glass fiber compound according to claim 1 is characterized in that: described glass fiber compound contains following component, based on described SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
2O, the weight percentage of each component is expressed as follows:
SiO
2 59~61%
Al
2O
3 14~15.5%
CaO 235~25%
MgO <0.3%
SiO
2+Al
2O
3 >73%
C1=(SiO
2+Al
2O
3)/(CaO+MgO) 2.96~3.16
TiO
2 0.1~2%
Fe
2O
3 0.1~0.6%
R
2O=K
2O+Na
2O 0.1~0.8%
F
2 0.1~1%
8. glass fiber compound according to claim 1 is characterized in that: described glass fiber compound contains following component, based on described SiO
2, Al
2O
3, CaO, MgO, TiO
2, Fe
2O
3, Na
2O and K
2O, the weight percentage of each component is expressed as follows:
SiO
2 59~61%
Al
2O
3 14~15.5%
CaO 23.5~25%
MgO <0.3%
SiO
2+Al
2O
3 >73%
C1=(SiO
2+Al
2O
3)/(CaO+MgO) 2.96~3.16
TiO
2 0.1~2%
Fe
2O
3 0.1~0.6%
R
2O=K
2O+Na
2O 0.1~0.8%
F
2 0.1~1%
Li
2O 0.1~1%
9. glass fiber compound according to claim 1 or 5 is characterized in that, described CaO weight percentage is for greater than 24% and be not higher than 25%.
Priority Applications (1)
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CN2010105457693A CN102010134A (en) | 2010-11-15 | 2010-11-15 | Glass fibre composite |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010105457693A CN102010134A (en) | 2010-11-15 | 2010-11-15 | Glass fibre composite |
Publications (1)
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---|---|
CN102010134A true CN102010134A (en) | 2011-04-13 |
Family
ID=43840493
Family Applications (1)
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CN2010105457693A Pending CN102010134A (en) | 2010-11-15 | 2010-11-15 | Glass fibre composite |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103396001A (en) * | 2013-08-15 | 2013-11-20 | 山东玻纤复合材料有限公司 | Low-energy-consumption glass fiber |
CN105060726A (en) * | 2015-07-28 | 2015-11-18 | 安徽丹凤集团桐城玻璃纤维有限公司 | High performance glass fiber |
WO2021134736A1 (en) * | 2020-01-02 | 2021-07-08 | 泰山玻璃纤维邹城有限公司 | Alkali-free superfine glass fiber formulation |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08109041A (en) * | 1994-10-13 | 1996-04-30 | Nippon Electric Glass Co Ltd | Glass composition for continuous glass fiber |
WO2000073232A1 (en) * | 1999-05-27 | 2000-12-07 | Ppg Industries Ohio, Inc. | Glass fiber composition |
CN1615280A (en) * | 2001-12-12 | 2005-05-11 | 罗克伍尔国际公司 | Fibres and their production |
CN101503279A (en) * | 2009-03-02 | 2009-08-12 | 巨石集团有限公司 | Novel glass fibre composition |
-
2010
- 2010-11-15 CN CN2010105457693A patent/CN102010134A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH08109041A (en) * | 1994-10-13 | 1996-04-30 | Nippon Electric Glass Co Ltd | Glass composition for continuous glass fiber |
WO2000073232A1 (en) * | 1999-05-27 | 2000-12-07 | Ppg Industries Ohio, Inc. | Glass fiber composition |
CN1615280A (en) * | 2001-12-12 | 2005-05-11 | 罗克伍尔国际公司 | Fibres and their production |
CN101503279A (en) * | 2009-03-02 | 2009-08-12 | 巨石集团有限公司 | Novel glass fibre composition |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103396001A (en) * | 2013-08-15 | 2013-11-20 | 山东玻纤复合材料有限公司 | Low-energy-consumption glass fiber |
CN105060726A (en) * | 2015-07-28 | 2015-11-18 | 安徽丹凤集团桐城玻璃纤维有限公司 | High performance glass fiber |
WO2021134736A1 (en) * | 2020-01-02 | 2021-07-08 | 泰山玻璃纤维邹城有限公司 | Alkali-free superfine glass fiber formulation |
US11760687B2 (en) | 2020-01-02 | 2023-09-19 | Taishan Fiberglass Zoucheng Co., Ltd. | Alkali-free ultrafine glass fiber formula |
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Application publication date: 20110413 |