CN102010134A - Glass fibre composite - Google Patents

Glass fibre composite Download PDF

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Publication number
CN102010134A
CN102010134A CN2010105457693A CN201010545769A CN102010134A CN 102010134 A CN102010134 A CN 102010134A CN 2010105457693 A CN2010105457693 A CN 2010105457693A CN 201010545769 A CN201010545769 A CN 201010545769A CN 102010134 A CN102010134 A CN 102010134A
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Prior art keywords
sio
glass
cao
glass fiber
mgo
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CN2010105457693A
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Inventor
张毓强
曹国荣
邢文忠
章林
张兵
顾桂江
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Jushi Group Co Ltd
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Jushi Group Co Ltd
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Priority to CN2010105457693A priority Critical patent/CN102010134A/en
Publication of CN102010134A publication Critical patent/CN102010134A/en
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00Fibre or filament compositions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/11Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/11Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
    • C03C3/112Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C3/00Glass compositions
    • C03C3/04Glass compositions containing silica
    • C03C3/076Glass compositions containing silica with 40% to 90% silica, by weight
    • C03C3/11Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen
    • C03C3/112Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine
    • C03C3/115Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron
    • C03C3/118Glass compositions containing silica with 40% to 90% silica, by weight containing halogen or nitrogen containing fluorine containing boron containing aluminium

Abstract

The invention discloses a glass fibre composite which comprises the following components by weight percent: 58.5-62% of SiO2, 13.5-16% of Al2O3, 23-26% of CaO, less than 0.3% of MgO, 0.1-2% of TiO2, 0.1-0.6% of FeO3, and 0.1-0.8% of R2O, wherein R2O=K2O+Na2O. The prepared glass fiber can meet the requirements for both cost and environment and has the advantages of excellent mechanical property and drawing property.

Description

A kind of glass fiber compound
(1) technical field
The present invention relates to a kind of glass fiber compound, relate in particular to the no boron with excellent mechanical properties and the glass fiber compound of essentially no magnesium.
(2) background technology
E glass is non-alkali glass, is to be used to produce the most frequently used glass ingredient of continuous glass fibre.Along with science and technology development, the performance of glass fibre reinforced composion has been proposed more and more higher requirement, thereby also required glass fibre to have the better properties performance.Because of containing the B of high level 2O 3, the structural framework of common E glass fibre is more loose, and mechanical property is relatively poor, has been difficult to satisfy the service requirements in fields such as wind power generation blade, high-performance glass steel conduit and automobile making.Simultaneously, high-load B 2O 3Also cause the traditional E glass fibre to have raw materials cost height, shortcoming such as big for environment pollution.
At present, generally contain the MgO of 1-5% in the E glass fiber formula of Cai Yonging, this component is mainly introduced by raw mineral materialss such as rhombspar, calcined dolomites.Consider that from the angle of raw materials cost and quality control most of enterprise adopts rhombspar.Facts have proved in a large number, the admixtion powder that contains rhombspar can cause serious dust from flying when dropping into the high temperature tank furnace, produced many-sided problem thus: first, dust from flying makes the interior sight line of kiln unclear, fusing in industrial television and the kiln, bubbling situation are observed and can't be reached the ideal effect, are unfavorable for the control of kiln melting technology; The second, dust from flying has aggravated the high temperature erosion to kiln refractory materials, metallic recuperator and flue; The 3rd, dust from flying has increased the deashing amount of flue, has improved the environmental improvement expense.In addition, though calcined dolomite can not produce and the rhombspar similar problem, because the activity degree of calcined dolomite is higher, the stably manufactured difficulty is big, the raw material storage difficulty, and parameters such as its composition, COD easily fluctuate, and produce unusually thereby cause easily.
(3) summary of the invention
Above-mentioned shortcoming at common E glass fibre, on the basis of common E glass, the present invention removes the boracic raw material of harm environment, cost costliness fully by the blend proportion of reasonable adjustment silicon oxide, aluminum oxide, calcium oxide, abandon rhombspar, calcined dolomite etc. simultaneously and contain magnesium raw material, to obtain to satisfy on the cost and the requirement on the environment and have excellent mechanical properties and draw the no boron of performance and the glass fiber compound of essentially no magnesium.
For solving the problems of the technologies described above, the technical solution used in the present invention is as follows:
A kind of glass fiber compound is characterized in that, contains following component, based on SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 2O, the weight percentage of each component is expressed as follows:
SiO 2 58.5~62%
Al 2O 3 13.5~16%
CaO 23~26%
MgO <0.3%
TiO 2 0.1~2%
Fe 2O 3 0.1~0.6%
R 2O=K 2O+Na 2O 0.1~0.8%
The mold temperature of glass fiber compound of the present invention is 1240~1300 ℃, and liquidus temperature is generally low more than 50 ℃ than mold temperature.
SiO 2Be the main oxides that forms the glass skeleton, and work to stablize each component.The SiO that the present invention limited 2Content range is 58.5~62%, and in order to obtain the favorable mechanical performance, the present invention wishes to improve as far as possible SiO 2Content, but the too high meeting of its content makes too high fusing, the clarification difficulty of causing of glass viscosity.Preferred SiO 2Content range is 59~61%.
Al 2O 3Also be the oxide compound that forms the glass skeleton, with SiO 2In conjunction with the time can play substantial effect to the mechanical property of glass, and playing an important role aspect glass phase-splitting and the water resisting property stoping.The Al that the present invention limited 2O 3Content range is 13.5~16%, and in order to obtain the favorable mechanical performance, the present invention also wishes to improve as far as possible Al 2O 3Content, but the too high meeting of its content makes too high fusing, the clarification difficulty of causing of glass viscosity, and increase the danger of glass devitrification.Preferred Al 2O 3Content range is 14~15.5%.Simultaneously, limit SiO 2And Al 2O 3The content sum greater than 73%, can make glass obtain more outstanding mechanical property like this.
CaO is the network modifying oxide of glass, both can regulate glass viscosity, feed glass crystallization, also can improve chemical stability, the physical strength of glass, and frit is shortened, and improves the shaping speed of glass fibre.The CaO content range that the present invention limited is 23~26%, if the too low above-mentioned effect of its content is not remarkable; If the too high meeting of its content make frit too short-range missile cause the spun yarn difficult forming, and increase the danger of glass devitrification.Preferred CaO content range is 23.5~25%, more preferably greater than 24% and be not higher than 25%.
MgO has with CaO and similarly acts on, and mainly plays the effect of regulating glass viscosity, feed glass crystallization.Initiatively do not adopt rhombspar, calcined dolomite etc. to contain magnesium raw material among the present invention and introduce MgO, micro Mg O contained in the glass ingredient is all brought into the impurity form by other raw mineral materialss, and content range is less than 0.3%.
TiO 2The glass viscosity of introducing not only can reduce high temperature the time, also have certain fluxing action, but because a large amount of TiO 2It is inappropriate painted that glass is produced, so the introducing amount is unsuitable many.The TiO that the present invention limited 2Content range is 0.1~2%.
Fe 2O 3Introducing help founding of glass, also can improve the crystallization property of glass.But because iron ion and ferrous ion have pigmentation, so the introducing amount is unsuitable many.The Fe that the present invention limited 2O 3Content range is 0.1~0.6%.
Alkali-Metal Na 2O and K 2The introducing of O can reduce glass viscosity, improves the crystallization property of glass.But the introducing amount is unsuitable many, to avoid reducing glass intensity and chemical stability.The Na that the present invention limited 2O and K 2O total content scope is 0.1~0.8%.
On the basis of major scheme, each component of the present invention can further be followed following regulation: definition ratio C 1=(SiO 2+ Al 2O 3)/(CaO+MgO), the scope of ratio C 1 are 2.96~3.16.This ratio can be understood as the ratio of component total amount that forms glass network and the alkaline earth metal oxide component total amount of improving glass network, can be with it as the important parameter of regulating strength of glass and viscosity.
On the basis of major scheme, can introduce a small amount of F in the glass composition of the present invention 2Show a spot of F according to a large amount of experiments 2In the waste gas pollution control and treatment process, be easy to remove, but great role arranged, F such as 0.3% at aspects such as fluxing, reduce mold temperature and liquidus temperature 2Just can reduce 5-8 ℃ mold temperature and liquidus temperature, this is very big to cutting down the consumption of energy, prolong the furnace service life contribution, and also helps the wire-drawing shape of glass.The F that the present invention limited 2Adding weight is SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 20.1~1% of O gross weight.
On the basis of major scheme, can introduce a small amount of Li in the glass composition of the present invention 2O.Same Na 2O and K 2O compares, Li 2O can reduce glass melting temperature and viscosity more significantly, thereby cuts down the consumption of energy, and prolongs furnace service life, and the mechanical property that improves glass is had obvious help.But owing to contain Li 2The cost of material of O is too high, so the introducing amount is unsuitable many.The Li that the present invention limited 2It is SiO that O adds weight 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 20.1~1% of O gross weight.
On the basis of major scheme, can also introduce a small amount of ZnO, CeO in the glass composition of the present invention 2Improve the fusing and the clarification of glass etc. component.It is SiO that the ZnO that the present invention limited adds weight 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 20.1~2% of O gross weight.
Optimized technical scheme 1 of the present invention is: a kind of glass fiber compound, contain following component, based on described SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 2O, the weight percentage of each component is expressed as follows:
SiO 2 59~61%
Al 2O 3 14~15.5%
CaO 23.5~25%
MgO <0.3%
SiO 2+Al 2O 3 >73%
C1=(SiO 2+Al 2O 3)/(CaO+MgO)?2.96~3.16
TiO 2 0.1~2%
Fe 2O 3 0.1~0.6%
R 2O=K 2O+Na 2O 0.1~0.8%
F 2 0.1~1%
Optimized technical scheme 2 of the present invention is: a kind of glass fiber compound, contain following component, based on described SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 2O, the weight percentage of each component is expressed as follows:
SiO 2 59~61%
Al 2O 3 14~15.5%
CaO 23.5~25%
MgO <0.3%
SiO 2+Al 2O 3 >73%
C1=(SiO 2+Al 2O 3)/(CaO+MgO) 2.96~3.16
TiO 2 0.1~2%
Fe 2O 3 0.1~0.6%
R 2O=K 2O+Na 2O 0.1~0.8%
F 2 0.1~1%
Li 2O 0.1~1%
Compared with prior art, glass fiber compound of the present invention adopts the prescription of no boron and essentially no magnesium, by the blend proportion of reasonable adjustment silicon oxide, aluminum oxide, calcium oxide, introduces TiO in right amount 2, Fe 2O 3, K 2O, Na 2O, Li 2Components such as O, make glass fibre of the present invention both have the mechanical property more excellent than common boron-free glass fibers, make its production cost approach traditional E glass again, and make glass fiber composition of the present invention have and become fine temperature range, be easy to realize the scale operation of tank furnace method with the similar mold temperature of common boron-free glass, liquidus temperature.
(4) embodiment
By the following examples technical scheme of the present invention is specifically described, content of the present invention is not subjected to any restriction of following examples.
The present invention is by breadboard high-temperature electric resistance furnace fusion cast glass sample, and the raw material that is adopted is natural mineral raw substantially, as introducing SiO 2, Al 2O 3Agalmatolite or kaolin, introduce the Wingdale of CaO, introduce F 2Fluorite, introduce Li 2The triphane of O etc.By suitable proportion various raw materials are mixed, make each component reach final expection weight percent, then the admixtion that mixes is put into platinum rhodium material crucible and founded into glass sample at high-temperature electric resistance furnace.Found, clarify complexity by what more different fusing times and temperature of fusion were studied each glass formula, and test its mold temperature and liquidus temperature.
To join in the single hole platinum rhodium wire-drawing crucible at the glass fragment that the laboratory melts, be higher than under 100 ℃ of conditions of glass ware forming temperature heating 2 hours, again the temperature of crucible is dropped to these more than glass ware forming temperature 10~20 ℃, begin to carry out string test, strict control crucible temperature, the form and the temperature of observation silk root obtaining best wire drawing state, and are gathered the ecosystem monofilament and are used to test its filament strength.
Six embodiment of the present invention have been listed in table 1 and the table 2, it is numbered A1-A6, also has two comparative examples in addition, and it is numbered B1-B2, B1 is a kind of traditional E glass fiber compound, and B2 is a kind of typical boron-free glass fibers composition among the patent CN1187176A.Each components contents of glass fiber compound is represented with weight percent in the table.
For the advantage of glass fiber compound of the present invention is described, provided four basic parameters in the table:
The 1-mold temperature is 10 corresponding to glass melt in viscosity 3Temperature during pool.
The 2-liquidus temperature, the temperature that nucleus begins to form when cooling off corresponding to glass melt, the i.e. ceiling temperature of devitrification of glass.
3-Δ T value, i.e. moulding temperature and liquidus temperature poor, the temperature range of the wire-drawing shape that expresses possibility.
Above-mentioned three temperature values and measuring method thereof are that those skilled in the art are known.
The 4-filament strength, the drawing force that glass fiber precursor unit's fineness can be born.
Above-mentioned four basic parameters and measuring method thereof are that those skilled in the art are known.
By table 1 and table 2 as can be known, compare with common boron-free glass, glass fiber composition of the present invention has with it similarly mold temperature, liquidus temperature and becomes fine temperature range, satisfies the requirement that the tank furnace method is produced; Simultaneously, the filament strength of glass fibre of the present invention is better than common boron-free glass fibers, and increase rate is more obvious.With traditional E glassy phase ratio, glass fibre of the present invention has much higher filament strength.This shows that technical scheme of the present invention has realized core objective to be solved substantially, promptly increase substantially the mechanical property of glass fibre.
Table 1
Figure BDA0000032372480000061
Table 2
Figure BDA0000032372480000071

Claims (9)

1. glass fiber compound, it is characterized in that: described glass fiber compound contains following component, based on SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 2O, the weight percentage of each component is expressed as follows:
SiO 2 58.5~62%
Al 2O 3 13.5~16%
CaO 23~26%
MgO <0.3%
TiO 2 0.1~2%
Fe 2O 3 0.1~0.6%
R 2O=K 2O+Na 2O 0.1~0.8%
2. glass fiber compound according to claim 1 is characterized in that: each component is followed following regulation: definition ratio C 1=(SiO 2+ Al 2O 3)/(CaO+MgO), the scope of ratio C 1 are 2.96~3.16.
3. glass fiber compound according to claim 1 is characterized in that: described SiO 2And Al 2O 3The weight percentage sum greater than 73%.
4. according to the described glass fiber compound of one of claim 1~3, it is characterized in that: also contain F in the described glass fiber compound 2, its weight is SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 20.1~1% of O gross weight.
5. according to the described glass fiber compound of one of claim 1~3, it is characterized in that: also contain Li in the described glass fiber compound 2O, its weight is SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 20.1~1% of O gross weight.
6. according to the described glass fiber compound of one of claim 1~3, it is characterized in that: also contain ZnO in the described glass fiber compound, its weight is SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 20.1~2% of O gross weight.
7. glass fiber compound according to claim 1 is characterized in that: described glass fiber compound contains following component, based on described SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 2O, the weight percentage of each component is expressed as follows:
SiO 2 59~61%
Al 2O 3 14~15.5%
CaO 235~25%
MgO <0.3%
SiO 2+Al 2O 3 >73%
C1=(SiO 2+Al 2O 3)/(CaO+MgO) 2.96~3.16
TiO 2 0.1~2%
Fe 2O 3 0.1~0.6%
R 2O=K 2O+Na 2O 0.1~0.8%
F 2 0.1~1%
8. glass fiber compound according to claim 1 is characterized in that: described glass fiber compound contains following component, based on described SiO 2, Al 2O 3, CaO, MgO, TiO 2, Fe 2O 3, Na 2O and K 2O, the weight percentage of each component is expressed as follows:
SiO 2 59~61%
Al 2O 3 14~15.5%
CaO 23.5~25%
MgO <0.3%
SiO 2+Al 2O 3 >73%
C1=(SiO 2+Al 2O 3)/(CaO+MgO) 2.96~3.16
TiO 2 0.1~2%
Fe 2O 3 0.1~0.6%
R 2O=K 2O+Na 2O 0.1~0.8%
F 2 0.1~1%
Li 2O 0.1~1%
9. glass fiber compound according to claim 1 or 5 is characterized in that, described CaO weight percentage is for greater than 24% and be not higher than 25%.
CN2010105457693A 2010-11-15 2010-11-15 Glass fibre composite Pending CN102010134A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103396001A (en) * 2013-08-15 2013-11-20 山东玻纤复合材料有限公司 Low-energy-consumption glass fiber
CN105060726A (en) * 2015-07-28 2015-11-18 安徽丹凤集团桐城玻璃纤维有限公司 High performance glass fiber
WO2021134736A1 (en) * 2020-01-02 2021-07-08 泰山玻璃纤维邹城有限公司 Alkali-free superfine glass fiber formulation

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08109041A (en) * 1994-10-13 1996-04-30 Nippon Electric Glass Co Ltd Glass composition for continuous glass fiber
WO2000073232A1 (en) * 1999-05-27 2000-12-07 Ppg Industries Ohio, Inc. Glass fiber composition
CN1615280A (en) * 2001-12-12 2005-05-11 罗克伍尔国际公司 Fibres and their production
CN101503279A (en) * 2009-03-02 2009-08-12 巨石集团有限公司 Novel glass fibre composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08109041A (en) * 1994-10-13 1996-04-30 Nippon Electric Glass Co Ltd Glass composition for continuous glass fiber
WO2000073232A1 (en) * 1999-05-27 2000-12-07 Ppg Industries Ohio, Inc. Glass fiber composition
CN1615280A (en) * 2001-12-12 2005-05-11 罗克伍尔国际公司 Fibres and their production
CN101503279A (en) * 2009-03-02 2009-08-12 巨石集团有限公司 Novel glass fibre composition

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103396001A (en) * 2013-08-15 2013-11-20 山东玻纤复合材料有限公司 Low-energy-consumption glass fiber
CN105060726A (en) * 2015-07-28 2015-11-18 安徽丹凤集团桐城玻璃纤维有限公司 High performance glass fiber
WO2021134736A1 (en) * 2020-01-02 2021-07-08 泰山玻璃纤维邹城有限公司 Alkali-free superfine glass fiber formulation
US11760687B2 (en) 2020-01-02 2023-09-19 Taishan Fiberglass Zoucheng Co., Ltd. Alkali-free ultrafine glass fiber formula

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Application publication date: 20110413