CN102003627A

CN102003627A - LED bulb

Info

Publication number: CN102003627A
Application number: CN200910070342XA
Authority: CN
Inventors: 曹军鹏; 杨士文; 马凤午
Original assignee: 天津津亚电子有限公司
Priority date: 2009-09-03
Filing date: 2009-09-03
Publication date: 2011-04-06

Abstract

The invention discloses a light emitting diode (LED) bulb and aims to provide the LED bulb which has high anti-shock performance and high radiating performance and is convenient to install and maintain. The LED bulb of the invention comprises a lamp shade, a radiator, an aluminum base, an LED, a circuit board, a connecting piece and a lamp holder, wherein the lamp shade is connected with the radiator; the radiator is connected with the connecting piece; the connecting piece is connected with the lamp holder; the LED is welded on the aluminum base; a cavity is reserved in the radiator; the opening of the cavity is upward; a sheath is arranged in the cavity of the radiator; hooks are arranged at the positions corresponding to the lower end of the sheath and the lower end of the radiator so as to form a fastener structure; and the sheath and the radiator can be connected with each other through the fastener structure. The LED bulb has high anti-shocking performance and radiating performance, is convenient to install and maintain, and is a regeneration product of the convention LED bulb.

Description

A kind of LED bulb

Technical field

The present invention relates to technical field of lighting fixtures, is a kind of LED lighting bulb more specifically.

Background technology

LED is the abbreviation of English light emitting diode (light emitting diode), LED is a kind of semiconductor that electric energy can be converted into visible light, it has changed the luminous and energy-saving fluorescent lamp tricolor powder principle of luminosity of incandescent lamp tungsten filament, and adopt electric energy luminous, have long, numerous advantages such as light efficiency is high, radiationless, low-power consumption of life-span, along with the energy-conservation and proposition green illumination theory, LED is introduced in the lighting gradually as light source.

At present, the light emitting source that normal lighting lamps such as daily bulb, desk lamp are adopted is based on incandescent lamp bulb or fluorescent tube basically, yet, the electro-optical efficiency of incandescent lamp bulb and fluorescent tube is all lower, and its heat is big, and service life is short, generally only has about 3000 hours.

LED then can overcome above shortcoming, and its internal characteristics has determined that it is optimal light source:

(1) volume is little.LED is that a very little wafer is encapsulated in epoxy resin the inside basically, thus its very little, very light.

(2) power consumption is low.The LED power consumption is very low, and in general the operating voltage of LED is 2-3.6V.Operating current is 0.02-0.03A.In other words: the electricity that it consumes is no more than 0.1W.

(3) long service life.Because what the LED lamp adopted is direct current supply, so under appropriate electric current and voltage, can reach 100,000 hours the service life of LED.

(4) environmental protection.LED is made by nontoxic material, and containing mercury unlike fluorescent lamp can pollute, and LED also can recycling simultaneously.

(5) sturdy and durable.LED is encapsulated in the epoxy resin the inside completely, and it is all firmer than bulb and fluorescent tube.Also do not have loosening part in the lamp body, it is non-damageable that these characteristics make that LED can be described as.

Because the significant advantage of LED some have also occurred with the bulb of LED as light source on the now domestic market, its basic structure roughly is divided into two kinds:

A kind of is the structure of imitation incandescent lamp, directly circuit board is placed on lamp holder inside, will make the cap part lengthening like this, thereby cause the length of radiator to shorten, influence the radiating effect of LED widely, thereby LED is damaged easily, influenced the service life of bulb;

Another kind is exactly that the lower end of radiator is provided with a groove, directly circuit board is put in the bulb from the bottom of radiator then, and then connection lamp holder, the shortcoming of doing like this is circuit board meeting double swerve in the groove of radiator, in transportation or loading and unloading bulb, damage circuit board possibly, thereby cause circuit board malfunctioning, damage bulb, dangerous more is, the connector or the electric wire of ifs circuit plate come off, and touch radiator, and the outer wall of bulb will be charged so, thereby bring injury to the person, security performance then can not guarantee.

In addition, the production and assembly of LED bulb are artificial operation substantially at present, because general lamp envelope design is simple, the structure that does not have rapid fixed position between the accessory, make production efficiency low, be difficult to realize large-scale batch process the in batches, and owing to there is not unified standard-required, workman's randomness is very strong, makes the quality of bulb to be protected, especially new workman, when mounted also can be owing to operate miss, damage the accessory of bulb, make production cost increase, can cause a lot of unnecessary loss to enterprise.

Summary of the invention

The objective of the invention is to overcome the deficiencies in the prior art, a kind of thermal diffusivity, security, LED bulb that anti-seismic performance is good are provided.

The technical problem that the present invention solves takes following technical scheme to realize: a kind of LED bulb, comprise lampshade, radiator, aluminium base, LED, circuit board, connector and lamp holder, described lampshade is connected with described radiator, described radiator is connected with described connector, described connector is connected with described lamp holder, described LED is welded on the described aluminium base, there is an inner chamber inside of described radiator, the opening part of described inner chamber up, be provided with sheath in the inner chamber of described radiator, the relative position of the lower end of described sheath and the lower end of described radiator is provided with trip, thereby forms buckle structure, and both can connect by described buckle structure.

The technical problem that the present invention solves can also take following technical scheme to realize:

The lateral wall of described sheath is provided with wedge, and the position that described radiator madial wall is relative with described wedge is provided with wedge-shaped slot;

The inner surface of described sheath is provided with chute, and the width of described chute is identical with the height of described circuit board; The lateral wall of described sheath is identical with the shape of described lumen of radiator;

The upper surface of described radiator is provided with a circle convex tendon, and the shape of described convex tendon is identical with the shape of described aluminium base;

The edge of described radiator upper surface is provided with a circle groove, and the position of described lampshade correspondence is provided with projection;

The relative position of described radiator lower surface and described connector upper surface is respectively arranged with shallow slot and projection;

The upper surface of described connector is provided with groove, and described groove one end connects the inside of described connector, and the other end extends to the edge of described connector always;

The sidewall of described connector is provided with out wire casing, describedly goes out wire casing extends to described connector always by the lower bottom part of described connector inside.

The present invention compared with prior art has significant advantage and beneficial effect, is embodied in the following aspects:

1. the present invention has increased the structure of sheath, puts circuit board into sheath, and the material of sheath is again an insulating materials, has so just avoided the hidden danger of circuit board electric leakage, and security performance is improved.

2. sheath inside is provided with chute, can position circuit board faster when mounting circuit boards, has improved production efficiency, and circuit board installs more firmly, and shockproof properties improves widely.

3. sheath is connected with buckle with radiator, and is convenient and practical, and handled easily during installation is also very simple during maintenance, can not destroy the miscellaneous part of bulb.

4. sheath is provided with wedge, and radiator is provided with wedge-shaped slot, can accurately sheath be positioned on the radiator, has improved production efficiency.

5. connector is provided with groove, the heat in the bulb can be discharged rapidly, realizes the maximization of heat radiation.

6. the upper surface of the bottom of radiator and connector is respectively arranged with shallow slot and projection, can improve production efficiency accurately with the connector location.

Description of drawings

Fig. 1 is a schematic cross-section of the present invention;

Fig. 2 is an assembling schematic diagram of the present invention;

Fig. 3 is the schematic perspective view of sheath of the present invention;

Fig. 4 is the schematic perspective view of radiator of the present invention;

Fig. 5 is the schematic perspective view of connector of the present invention;

Fig. 6 is a schematic perspective view of the present invention.

The specific embodiment

Below in conjunction with accompanying drawing the embodiment of the invention is further described:

Shown in Fig. 1-6, the 1st, screw, the 2nd, circuit board, the 3rd, convex tendon, the 4th, projection, the 5th, screw, the 6th, LED, the 7th, aluminium base, the 8th, lampshade, the 9th, groove, the 10th, radiator, the 11st, sheath, the 12nd, trip, the 13rd, connector, the 14th, lamp holder, the 15th, wedge-shaped slot, the 16th, inner chamber, the 17th, groove, the 18th, go out wire casing, the 19th, shallow slot, the 20th, wedge, the 21st, chute, the 22nd, projection.

LED bulb of the present invention, comprise lampshade 8, radiator 10, aluminium base 7, LED6, circuit board 2, connector 13 and lamp holder 14, wherein LED6 is welded on the aluminium base 7, lampshade 8 is connected with radiator 10 usefulness screws 5, radiator 10 is connected with connector 13 usefulness screws 1, and connector 13 is connected with lamp holder 14 screw-threaded couplings.

There is an inner chamber inside of radiator 10, the opening part of inner chamber up, circuit board 2 just can be put inner chamber into from the opening part of radiator 10 upper ends like this, be provided with sheath 11 in the inner chamber of radiator 10, the lateral wall of sheath 11 is identical with the shape of radiator 10 inner chambers, like this sheath 11 just can be fully and radiator 10 coincide, the relative position of the lower end of the lower end of sheath 11 and radiator 10 is provided with trip 12, thereby the formation buckle structure, both can connect by buckle structure.

The inner surface of sheath 11 is provided with twice chute 21; the height basically identical of the width of chute 21 and circuit board 2; circuit board 2 can be put in the sheath 11 by chute 21; thereby realize fixing to circuit board 2; the lateral wall of sheath 11 is provided with wedge 20; radiator 10 madial walls are provided with wedge-shaped slot 15 with wedge 20 relative positions; when putting sheath 11 into radiator 10 like this; as long as aim at the position of wedge-shaped slot 15; just can well be with the fixed-site of sheath 11; and then utilize buckle structure to be fixed together with radiator 10 completely, well protected for the shockproof properties of bulb.

The upper surface of radiator 10 is provided with a circle convex tendon 3, the shape of convex tendon 3 is identical with the shape of aluminium base 7, like this when aluminium base 7 is installed, as long as the position of the fixedly aluminium base 7 that aligning convex tendon 3 just can be very fast, the edge of radiator 10 upper surfaces also is provided with a circle groove 9, the position of lampshade 8 correspondences is provided with a circle projection 4, as long as projection 4 is put in the groove 9, just can realize the location to lampshade 9 during assembling lampshade 8.

The lower surface of radiator 10 is provided with shallow slot 19, the upper surface of connector 13 is provided with projection 22 with shallow slot 19 relative positions, projection 22 must be put in the shallow slot 19 during installation, be provided with so mainly is for the position of fixed connecting piece 13 fast, make that the screw hole of radiator 10 is relative with the screw hole of connector 13, be convenient to screw lock.

The upper surface of connector 13 is provided with groove 17, groove 17 1 ends connect the inside of connector 13, the other end extends to the edge of connector 13 always, the heat of bulb inside can pass through connector 13 inside like this, and then shed by groove 17, play the increase air and flowed, accelerated the purpose of radiating rate.

Also be provided with out wire casing 18 on the sidewall of connector 13, go out wire casing 18 extends to connector 13 always by the lower bottom part of connector 13 inside, so just can a wire be drawn by going out wire casing 18, be welded to the outside of lamp holder 14 then, thereby make and have only a wire in the lamp holder 14, when rotation lamp holder 14, two wires just can not be intertwined like this, have avoided electric wire owing to twining situation about being torn.

Referring to Fig. 1-6, assembling process of the present invention is:

At first put circuit board 2 into sheath 11 by the chute on the sheath 21, then sheath 11 is put in the inner chamber of radiator 10, and make wedge-shaped slot 15 and wedge 20 coincide simultaneously, the trip of sheath 11 and radiator 10 fastens, then connector 13 usefulness screws 1 are fixed on radiator 10 below, and projection 22 and shallow slot 19 are coincide, then a wire is taken out from the bottom of connector 13, and electric wire is guided to the outside of connector 13 by going out wire casing 18, then another wire is welded to the inside of lamp holder 14, again lamp holder logical 14 is crossed screw thread rotation to connector 13, again the electric wire of drawing is welded to lamp holder 14 outsides, and then the aluminium base 7 that has a LED6 be placed on radiator 10 above, make convex tendon 3 be centered around aluminium base 7 around, with screw 5 aluminium base 7 is fixed on the upper surface of radiator 10 then, at last the projection 4 of lampshade 8 is put in the groove 9 of radiator 10, and use the seccotine adhesion, so just finished assembling of the present invention.

Utilize technical solutions according to the invention, or those skilled in the art designing the similar techniques scheme under the inspiration of technical solution of the present invention, and reach above-mentioned technique effect, all is to fall into protection scope of the present invention.

Claims

1. LED bulb, comprise lampshade, radiator, aluminium base, LED, circuit board, connector and lamp holder, described lampshade is connected with described radiator, described radiator is connected with described connector, described connector is connected with described lamp holder, described LED is welded on the described aluminium base, it is characterized in that: there is an inner chamber inside of described radiator, the opening part of described inner chamber up, be provided with sheath in the inner chamber of described radiator, the relative position of the lower end of described sheath and the lower end of described radiator is provided with trip, thereby forms buckle structure, and both can connect by described buckle structure.

2. LED bulb according to claim 1 is characterized in that: the lateral wall of described sheath is provided with wedge, and the position that described radiator madial wall is relative with described wedge is provided with wedge-shaped slot.

3. LED bulb according to claim 1 is characterized in that: the inner surface of described sheath is provided with chute, and the width of described chute is identical with the height of described circuit board.

4. LED bulb according to claim 1 is characterized in that: the lateral wall of described sheath is identical with the shape of described lumen of radiator.

5. LED bulb according to claim 1 is characterized in that: the upper surface of described radiator is provided with a circle convex tendon, and the shape of described convex tendon is identical with the shape of described aluminium base.

6. LED bulb according to claim 1 is characterized in that: the edge of described radiator upper surface is provided with a circle groove, and the position of described lampshade correspondence is provided with projection.

7. LED bulb according to claim 1 is characterized in that: the relative position of described radiator lower surface and described connector upper surface is respectively arranged with shallow slot and projection.

8. LED bulb according to claim 1 is characterized in that: the upper surface of described connector is provided with groove, and described groove one end connects the inside of described connector, and the other end extends to the edge of described connector always.

9. LED bulb according to claim 1 is characterized in that: the sidewall of described connector is provided with out wire casing, describedly goes out wire casing extends to described connector always by the lower bottom part of described connector inside.