CN102002174B - Styrene butadiene rubber (SBR) sponge composite material and preparation method thereof - Google Patents

Styrene butadiene rubber (SBR) sponge composite material and preparation method thereof Download PDF

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CN102002174B
CN102002174B CN2010105488920A CN201010548892A CN102002174B CN 102002174 B CN102002174 B CN 102002174B CN 2010105488920 A CN2010105488920 A CN 2010105488920A CN 201010548892 A CN201010548892 A CN 201010548892A CN 102002174 B CN102002174 B CN 102002174B
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sbr
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preparation
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CN102002174A (en
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丁振远
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ZHIHE (FUJIAN) TECHNOLOGIES Co Ltd
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ZHIHE (FUJIAN) TECHNOLOGIES Co Ltd
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Abstract

The invention discloses a styrene butadiene rubber (SBR) sponge composite material and a preparation method thereof and relates to the preparation method of the SBR sponge composite material. SBR rubber 1502 is prepared by the following steps of: sequentially adding 30 to 50 mass parts of ethylene propylene terpolymer, 170 to 180 mass parts of light calcium carbonate serving as a filler, 28 to 30 mass parts of argil, 23 to 25 mass parts of black smoke serving as a reinforcing agent N330, 67 to 70 mass parts of naphthenic oil serving as a softener, 2.7 to 3 mass parts of dispersant AFLUX-42, 2 to 2.3 mass parts of antioxidant, 2.5 to 2.8 mass parts of protective wax, 2.7 to 2.8 mass parts of stearic acid, 9 to 9.5 mass parts of zinc oxide, 5 to 6 mass parts of vulcanizing agent and vulcanizing agent aid, 19 to 21 mass parts of activated charcoal (AC) foaming agent, 70 to 73.5 mass parts of flame retardant and 2.5 to 2.8 mass parts of processing aid into an internal mixer for mixing, performing thin passing, cooling and extruding; performing primary vulcanization and secondary vulcanization; and foaming. The composite material has the advantages that: an ethylene-propylene-diene monomer (EPDM) has high ageing resistance, saturation non-polarity and non-self-reinforcing property and can absorb a large amount of oil and a large number of fillers; simultaneously, the flame retardant is added, so that the product has high flame retardance and high antistatic property.

Description

A kind of SBR sponge matrix material and preparation method thereof
Technical field:
The present invention relates to the preparation method of SBR sponge matrix material.
Background technology:
SBR sponge matrix material is widely used in fields such as physical fitness, footwear material, bag material, medical protector, aquatic sports.Domestic existing SBR sponge matrix material main raw material is that styrene-butadiene rubber(SBR) and other raw material ratio mix through processing, forms sponge through the foaming of vulcanizing press HTHP post vulcanization again.The common shortcomings such as anti-aging is indifferent, easy firing, heat-shrinkable is big, tensile strength is low, compression deformation rate is big that exist of domestic existing SBR sponge matrix material.Usually its prescription is a radix with the SBR100 mass parts, allocates weighting agent 151~157 mass parts into by mass parts, tenderizer 53~55 mass parts; Strengthening agent 26~26.3 mass parts; Processing aid 15~16 mass parts, vulcanizing agent and auxiliary agent 2~2.5 mass parts, promoting agent 8~9 mass parts; Dispersion agent 3~4 mass parts, whipping agent 13~18 mass parts.
SBR sponge matrix material master glue is with styrene-butadiene rubber(SBR) 1502, and weighting agent is with light calcium carbonate and carclazyte, and tenderizer is a RUBBER PROCESS OIL with oil generally; Strengthening agent is generally used carbon black, and processing aid is used white factice, and vulcanizing agent is generally used Sulfur; Vulcanization aid is generally used thiazole accelerator; Promoting agent is generally used Triple Pressed Stearic Acid and zinc oxide, and dispersion agent is generally used AFLUX-42, and whipping agent is generally with DPT or AC.
With following example existing general making method is described: with 100 parts in 1502 glue, carclazyte 82.6,73.3 parts of fine particle calcium carbonates; 2.2 parts of Sulfur and auxiliary agents, 54.4 parts of treated oils, 26.1 parts of carbon blacks; 15.2 parts of white factices, 2 parts of Triple Pressed Stearic Acid, 6.5 parts in zinc oxide; 3 parts of AFLUX-42 dispersion agents drop into internal mixer sequentially and mix and expect that the machine of beginning to pratise to the broad logical postcooling 12hr of 10min under 15min to 120 ℃, use the forcing machine slice with the machine preheating 6min that begins to pratise again, the first 1800T oil press of using; Vapor pressure is about 3 kilograms, carries out one step cure about time 30min; The oil press vapor pressure that uses 300T at last is about 6 kilograms, carries out the post vulcanization foaming about time 20min.Goods are through detecting: tensile strength is 2 kilograms of f/cm 2, elongation is 210%, 1.33 kilograms of f/cm of tear strength 2, density is 0.219g/cm 3, percent thermal shrinkage (70 ℃ 24hr) are MD:4%; CD:5%, compression deformation rate are that (23 ℃ is 30% 22hr), and goods were parked after 7 days has obvious aging characteristics, and naked light leaves and can not extinguish and burning always after lighting with naked light.
In sum, domestic existing SBR sponge matrix material exists anti-aging indifferent, easy firing, shortcoming such as heat-shrinkable is big, and tensile strength is low, and compression deformation rate is big.
Summary of the invention:
The objective of the invention is to overcome above-mentioned defective, a kind of New type of S BR sponge matrix material and preparation method thereof is provided.
SBR sponge composite-material formula of the present invention is: with SBR rubber 1502100 mass parts is radix, and allocating terpolymer EP rubber (EPDM) into by mass parts is 30~50 parts, 170~180 parts of weighting agent light calcium carbonates; 28~30 parts of carclazytes, 23~25 parts of strengthening agent N330 black smokes, 67~70 parts of tenderizer NOs; Dispersant A FLUX-42 is 2.7~3 parts, 2~2.3 parts in oxidation inhibitor, 2.5~2.8 parts of protection waxes; 2.7~2.8 parts of Triple Pressed Stearic Acid, 9 parts~9.5 parts in zinc oxide, 5~6 parts of vulcanizing agent and auxiliary agents thereof; 19~21 parts of AC whipping agents, 70~73.5 parts of fire retardants (wherein 36~39 parts of clorafins, 34~34.5 parts of Antimony Trioxide: 99.5Mins), 2.5~2.8 parts of alcohols processing aids.
Preparing method of the present invention is: with SBR rubber 1,502 100 mass parts is radix, and allocating terpolymer EP rubber (EPDM) into by mass parts is 30~50 parts, 170~180 parts of weighting agent light calcium carbonates; 28~30 parts of carclazytes, 23~25 parts of strengthening agent N330 black smokes, 67~70 parts of tenderizer NOs; Dispersant A FLUX-42 is 2.7~3 parts, 2~2.3 parts in oxidation inhibitor, 2.5~2.8 parts of protection waxes; 2.7~2.8 parts of Triple Pressed Stearic Acid, 9 parts~9.5 parts in zinc oxide, 5~6 parts of vulcanizing agent and auxiliary agents thereof; 19~21 parts of AC whipping agents, 70~73.5 parts of fire retardants (wherein 36~39 parts of clorafins, 34~34.5 parts of Antimony Trioxide: 99.5Mins), 2.5~2.8 parts of alcohols processing aids drop into internal mixer sequentially and mix and expect that the machine of beginning to pratise to the broad logical postcooling 12hr of 10min under 15min to 120 ℃; Use the forcing machine slice with the machine preheating 6min that begins to pratise again; Earlier using 1800T oil press, vapor pressure is about 3 kilograms, carries out one step cure about time 30min; The oil press vapor pressure that uses 300T at last is about 6 kilograms, carries out the post vulcanization foaming about time 20min.
The invention has the advantages that: present method is developed the defective on its performance of maximum range reduction under the prerequisite that guarantees its property to the more above-mentioned performance deficiencies of domestic SBR sponge matrix material.For obtaining this effect; We find that EPDM has outstanding ageing resistance (ozone resistance, thermally-stabilised, heat-resistant aging, anti-day marquis's property, chemical-resistant resistance, oil resistance); EPDM is that saturated nonpolar is not from reinforcement property simultaneously; Can absorb a large amount of oil and fillers and make its properties influence little, therefore in the traditional sponge composite-material formula of SBR, add the fine above-mentioned defective of improving SBR sponge matrix material of EPDM ability, allocate fire retardant simultaneously into and make goods possess strong flame retardant resistance and static resistance; Make the SBR sponge can not cause that the incendiary probability is extremely low because of static sparking at compounding machine (rigging machine) compound tense.
Embodiment:
Embodiment 1: with SBR1502 glue 100 mass parts, and EPDM30 part, 170 parts of fine particle calcium carbonates, 29 parts of carclazytes; 23 parts of N330 black smokes, 67 parts of NOs, AFLUX-42 are 2.7 parts, 2.7 parts of Triple Pressed Stearic Acid; 9 parts in zinc oxide, 2.1 parts in oxidation inhibitor, 2.5 parts of protection waxes; 5 parts of vulcanizing agent and auxiliary agents, 19 parts of AC whipping agents, fire retardant chlorinated paraffin-70 are 36 parts; 34 parts of fire retardant Antimony Trioxide: 99.5Mins, 2.6 parts of processing aid glycol ethers drop into internal mixer sequentially and mix and expect that the machine of beginning to pratise to the broad logical postcooling 12hr of 10min under 15min to 120 ℃, use the forcing machine slice with the machine preheating 6min that begins to pratise again; Earlier using 1800T oil press, vapor pressure is about 3 kilograms, carries out one step cure about time 30min; The oil press vapor pressure that uses 300T at last is about 6 kilograms, carries out the post vulcanization foaming about time 20min.
Embodiment 2: with SBR1502 glue 100 mass parts, and EPDM50 part, 180 parts of fine particle calcium carbonates, 30 parts of carclazytes; 25 parts of N330 black smokes, 70 parts of NOs, AFLUX-42 are 3 parts, 2.8 parts of Triple Pressed Stearic Acid; 9.5 parts in zinc oxide, 2.3 parts in oxidation inhibitor, 2.8 parts of protection waxes; 6 parts of vulcanizing agent and auxiliary agents, 21 parts of AC whipping agents, fire retardant chlorinated paraffin-70 are 39 parts; 34.5 parts of fire retardant Antimony Trioxide: 99.5Mins, 2.8 parts of processing aid glycol ethers drop into internal mixer sequentially and mix and expect that the machine of beginning to pratise to the broad logical postcooling 12hr of 10min under 15min to 120 ℃, use the forcing machine slice with the machine preheating 6min that begins to pratise again; Earlier using 1800T oil press, vapor pressure is about 3 kilograms, carries out one step cure about time 30min; The oil press vapor pressure that uses 300T at last is about 6 kilograms, carries out the post vulcanization foaming about time 20min.
Last instance 2 goods are through detecting: tensile strength is 5 kilograms of f/cm 2, elongation is 250%, 1.5 kilograms of f/cm of tear strength 2, density is 0.190g/cm 3, percent thermal shrinkage (70 ℃, 24hr) be MD:3% ↓; CD:3%, compression deformation rate are that (23 ℃ is 25% 22hr); Goods were parked after 15 days does not have aging characteristics; Light the back naked light with naked light and leave promptly and extinguish (oxygen index>34), and the fire retardant chlorinated paraffin-70 has antistatic property simultaneously, the goods recombination energy reduces static sparking.
By we can find out in the SBR sponge composite-material formula and to add that tensile strength, tear strength, elongation, percent thermal shrinkage, compression deformation rate, anti ageing property, the flame retardant resistance of product improves significantly behind EPDM and the fire retardant in the data of above-mentioned instance.Draw in the practice in 100 parts of SBR and add 30~50 parts, its performance and cost are the most moderate in 70~73 parts of scopes of fire retardant.Product is through client's reflection on probation superior performance, and from putting out, cutting composite safe and corrosion resistance are strong from fire.

Claims (2)

1. SBR sponge matrix material, it is characterized in that: SBR sponge composite-material formula is: with SBR rubber 1,502 100 mass parts is radix, allocating terpolymer EP rubber into by mass parts is 30~50 parts; 170~180 parts of weighting agent light calcium carbonates; 28~30 parts of carclazytes; 23~25 parts of strengthening agent N330 black smokes; 67~70 parts of tenderizer NOs; Dispersant A FLUX-42 is 2.7~3 parts; 2~2.3 parts in oxidation inhibitor; 2.5~2.8 parts of protection waxes; 2.7~2.8 parts of Triple Pressed Stearic Acid; 9 parts~9.5 parts in zinc oxide; 5~6 parts of vulcanizing agent and auxiliary agents thereof; 19~21 parts of AC whipping agents; 70~73.5 parts of fire retardants, wherein 36~39 parts of clorafins, 34~34.5 parts of Antimony Trioxide: 99.5Mins; 2.5~2.8 parts of alcohols processing aids.
2. the preparation method of a SBR sponge matrix material, it is characterized in that: the preparation method is: with SBR rubber 1,502 100 mass parts is radix, allocating terpolymer EP rubber into by mass parts is 30~50 parts; 170~180 parts of weighting agent light calcium carbonates; 28~30 parts of carclazytes; 23~25 parts of strengthening agent N330 black smokes; 67~70 parts of tenderizer NOs; Dispersant A FLUX-42 is 2.7~3 parts; 2~2.3 parts in oxidation inhibitor; 2.5~2.8 parts of protection waxes; 2.7~2.8 parts of Triple Pressed Stearic Acid; 9 parts~9.5 parts in zinc oxide; 5~6 parts of vulcanizing agent and auxiliary agents thereof; 19~21 parts of AC whipping agents; 70~73.5 parts of fire retardants, wherein 36~39 parts of clorafins, 34~34.5 parts of Antimony Trioxide: 99.5Mins; 2.5~2.8 parts of alcohols processing aids; Drop into sequentially and expect under 15min to 120 ℃ of the mixer mixing that mill is opened and refine thin logical postcooling 12hr to 10min; Use the forcing machine slice with mill preheating 6min again; Earlier using 1800T oil press, vapor pressure is 3 kilograms, and time 30min carries out one step cure; The oil press vapor pressure that uses 300T at last is 6 kilograms, and time 20min carries out the post vulcanization foaming.
CN2010105488920A 2010-11-17 2010-11-17 Styrene butadiene rubber (SBR) sponge composite material and preparation method thereof Expired - Fee Related CN102002174B (en)

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CN102504415B (en) * 2011-10-10 2014-07-02 沈阳化工大学 Light-colored microporous EPDM sponge rubber and preparation method thereof
CN105885138A (en) * 2016-04-20 2016-08-24 苏州蔻美新材料有限公司 Composite for producing rehabilitation equipment and preparation method of composite
CN108017813A (en) * 2016-10-31 2018-05-11 天步(上海)体育运动用品有限公司 A kind of new type rubber sponge composite and its forming method
CN106589500A (en) * 2016-12-05 2017-04-26 钦州市钦南区生产力促进中心 Sponge composite material and preparation method thereof
CN111533965A (en) * 2020-06-03 2020-08-14 厦门正新橡胶工业有限公司 Anti-blooming environment-friendly rubber formula for tires

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CN1008143B (en) * 1988-09-21 1990-05-30 辽宁省铁岭市橡胶厂 Lasting process of raw foam-rubber inner-sole of bonded rubber shoes
EP2039553B1 (en) * 2007-09-20 2010-06-02 Toyoda Gosei Co., Ltd. Automobile weather strip
CN101280076A (en) * 2008-06-04 2008-10-08 泉州至和织造有限公司 SBR diving material and preparation thereof
CN101608037B (en) * 2008-06-21 2011-11-16 比亚迪股份有限公司 Sponge rubber composition and preparation method thereof
CN101724172B (en) * 2009-12-04 2012-07-04 江苏工业学院 Industrial production method for ethylene propylene diene rubber molded sealed cell sponge rubber
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Denomination of invention: Styrene butadiene rubber (SBR) sponge composite material and preparation method thereof

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