CN102000663A - Sieve box with nonplanar pit type sieve faces - Google Patents
Sieve box with nonplanar pit type sieve faces Download PDFInfo
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- CN102000663A CN102000663A CN 201010503955 CN201010503955A CN102000663A CN 102000663 A CN102000663 A CN 102000663A CN 201010503955 CN201010503955 CN 201010503955 CN 201010503955 A CN201010503955 A CN 201010503955A CN 102000663 A CN102000663 A CN 102000663A
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- 238000012216 screening Methods 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims description 4
- 238000009941 weaving Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 3
- 238000010297 mechanical methods and process Methods 0.000 claims 2
- 238000009954 braiding Methods 0.000 claims 1
- 238000004080 punching Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007873 sieving Methods 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- -1 petrochemical Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
一种非平面凹坑形筛面的筛箱,包括筛框(1)、非平面筛分面板(2)、安装压板(3),非平面筛分面板(2)冲制有陈列式相同尺寸的筛分通孔后,再加工成具有陈列式不同尺寸的半球冠形或半椭球形或立方体凹坑结构,并通过安装压板(3)用机械方法固定安装在筛框(1)底部的内侧;安装在筛框(1)底部内侧的还可以是具有相同尺寸网格通孔的非平面编织形型筛网(2),它也加工有陈列式不同尺寸的半球冠形或半椭球形或立方体凹坑结构。这种非平面凹坑形筛面的筛箱具有上下、前后、左右三个方向的三维透筛性,且增加了有效筛分表面积,具有不易堵孔、透筛性好、筛分效率高、加工制造容易等优点,是一种新型高效的筛箱。
A screen box with a non-planar pit-shaped screen surface, comprising a screen frame (1), a non-planar screening panel (2), and a mounting plate (3), and the non-planar screening panel (2) is punched with the same size as the display After the screening through-hole, it is processed into a hemispherical crown or hemispherical or cubic pit structure with different sizes, and is mechanically fixed on the inner side of the bottom of the screen frame (1) by installing the pressure plate (3). It can also be a non-planar braided screen (2) with the same size grid through holes installed on the inside of the bottom of the screen frame (1), and it is also processed with hemispherical crowns or semi-ellipsoids or Cubic pit structure. The screen box with non-planar pit-shaped screen surface has three-dimensional sieving performance in three directions: up and down, front and rear, and left and right, and increases the effective sieving surface area. It is a new type of high-efficiency screen box with the advantages of easy processing and manufacturing.
Description
技术领域technical field
本发明涉及一种非平面凹坑形形筛面的筛箱,具体地说就是为各种振动筛提供一种筛分效率高、不易堵孔、透筛性好、实用简单的三维透筛性筛箱。The invention relates to a screen box with a non-planar pit-shaped screen surface. Specifically, it provides a three-dimensional screen screen with high screening efficiency, not easy to block holes, good screen penetration, and practical and simple for various vibrating screens. screen box.
背景技术Background technique
振动筛广泛运用于采矿、冶金、煤炭、石油化工、水利电力、轻工、建筑、交通运输等工业部门的原料分级作业,能把大小不同的筛分颗粒混合物,通过筛子分成若干不同粒度级别,是一种重要的工业基础装备。Vibrating screens are widely used in mining, metallurgy, coal, petrochemical, water conservancy and electric power, light industry, construction, transportation and other industrial sectors for raw material classification operations. It is an important industrial basic equipment.
筛面是振动筛筛箱直接接触物料的工作面,其筛面的结构和形状对提高筛分效率和生产率、节约能源和降低生产成本有着决定性的影响,目前工业上常用振动筛的筛面一般都为板状筛面(筛板)、棒条筛面、金属丝编制筛面和非金属筛面等平面型筛面,人们对筛面结构和形式的研究重点一般为其开孔率的多少、筛孔的结构、形状(圆形、方形、六角形、长方形)与其大小的改进,没有注意到整体筛面结构形状对筛分效率的影响;有学者探索研究折线与弧线相结合的香蕉型多段筛面【ZL03213164X】、捷线等厚筛面【ZL97243275.2】等新型筛面,但基本上仍属平面型筛面,因设计与制造困难,推广应用难;专利申请文献介绍了一种主要用于卷烟生产的波纹形筛分筛面【200810070181.X】,可提高筛净率,但其设计与制造也比较困难,使用面也受到限制。经观察后发现,平面型筛面的特点是:物料只能从上至下一个方向穿过筛面而透筛,仅具有一维透筛性,且其有效筛分表面积小,这是造成现有振动筛筛分效率低的主要原因之一。因此,需要新型的多维透筛性筛面的出现及对其透筛原理进行研究。本发明经研究后提出系列非平面凹坑形筛面的筛箱可以克服上述缺陷。The screen surface is the working surface where the screen box of the vibrating screen directly contacts the material. The structure and shape of the screen surface have a decisive impact on improving screening efficiency and productivity, saving energy and reducing production costs. They are all planar screen surfaces such as plate-shaped screen surface (sieve plate), bar screen surface, wire weaving screen surface and non-metallic screen surface. The research focus on the structure and form of the screen surface is generally the number of openings. , The structure, shape (circle, square, hexagon, rectangle) of the sieve hole and the improvement of its size did not pay attention to the influence of the overall sieve surface structure shape on the screening efficiency; some scholars explored and studied the combination of broken lines and arcs. Type multi-segment screen surface [ZL03213164X], fast-line equal-thickness screen surface [ZL97243275.2] and other new screen surfaces, but they are basically flat screen surfaces, which are difficult to popularize and apply due to difficulties in design and manufacture; patent application documents introduce a A corrugated sieving sieve surface [200810070181.X] mainly used in cigarette production can improve the sieving rate, but its design and manufacture are also relatively difficult, and the use surface is also limited. After observation, it is found that the characteristics of the flat screen surface are: the material can only pass through the screen surface from top to bottom, and has only one-dimensional screen penetration, and its effective screening surface area is small, which is the cause of the present situation. There is one of the main reasons for the low screening efficiency of vibrating screens. Therefore, there is a need for the emergence of new multi-dimensional sieve-permeable sieve surfaces and the study of their sieve-through principles. After research, the present invention proposes a series of screen boxes with non-planar pit-shaped screen surfaces that can overcome the above-mentioned defects.
发明内容Contents of the invention
本发明提供的非平面凹坑形筛面的筛箱,其技术方案可以有以下二种:The screen box with non-planar pit-shaped screen surface provided by the present invention has the following two technical solutions:
(1).一种非平面凹坑形筛面的筛箱,包括筛框、非平面筛分面板、安装压板,非平面筛分面板冲制有陈列式相同尺寸的筛分通孔后,再加工成具有陈列式不同尺寸的半球冠形或半椭球形或立方体凹坑结构,并通过安装压板用机械方法固定安装在筛框底部的内侧。(1). A screen box with a non-planar pit-shaped screen surface, including a screen frame, a non-planar screening panel, and a mounting pressure plate. After the non-planar screening panel is punched with screen through holes of the same size as the display type, It is processed into a hemispherical crown-shaped or semi-ellipsoidal or cubic pit structure with different sizes, and is mechanically fixed on the inner side of the bottom of the screen frame by installing a pressure plate.
(2).一种非平面凹坑形筛面的筛箱,包括筛框、非平面编织型筛网、安装压板,具有相同尺寸网格通孔的非平面编织形型筛网加工成具有陈列式不同尺寸的半球冠形或半椭球形或立方体凹坑结构,并通过安装压板用机械方法固定安装在筛框底部的内侧。。(2). A screen box with a non-planar pit-shaped screen surface, including a screen frame, a non-planar woven screen, and a mounting plate. The non-planar woven screen with the same size grid through holes is processed into a display Hemispherical crown-shaped or semi-ellipsoidal or cubic pit structures of different sizes are mechanically fixed on the inner side of the bottom of the screen frame by installing a pressure plate. .
发明人在同样筛分条件(物料、操作条件、振动筛主体)下已对上述二种非平面波浪形筛面的筛箱作了筛分实验,证明具有上下、前后、左右三个方向的三维透筛性,因此,筛分效率高、透筛性好,是一种新型高效筛分筛箱。The inventor has carried out screening experiments on the screen boxes of the above two non-planar wave-shaped screen surfaces under the same screening conditions (materials, operating conditions, and vibrating screen main body), and it has been proved that there are three-dimensional screens in three directions: up and down, front and back, and left and right. Therefore, it has high screening efficiency and good screen permeability, and is a new type of high-efficiency screening box.
附图说明Description of drawings
附图1为本发明的第一个实施例的结构示意图。Accompanying
附图2为本发明大第二个实施例的结构示意图。Accompanying drawing 2 is the structure diagram of the second embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步说明。The present invention will be further described below in conjunction with drawings and embodiments.
图1为本发明的第一个实施例的示意图(图1-a),它包括筛框1、非平面筛分面板2、安装压板3,非平面筛分面板2冲制有陈列式相同尺寸的筛分通孔后,再加工成具有陈列式不同尺寸的半球冠形(图1-b)或半椭球形(图1-c)或立方体凹坑结构,并通过安装压板3用机械方法固定安装在筛框1底部的内侧(图1-d)。非平面筛分面板2上筛分通孔的大小视筛分颗粒的要求而定。Fig. 1 is the schematic diagram (Fig. 1-a) of the first embodiment of the present invention, and it comprises
图2为发明的第二个实施例的示意图(图2-a),它包括筛框1、非平面编织型筛网2、安装压板3,具有相同尺寸网格通孔的非平面编织形型筛网2加工成具有陈列式不同尺寸的半球冠形或半椭球形(图2-b)或立方体凹坑结构,并通过安装压板3用机械方法固定安装在筛框1底部的内侧。非平面编织型筛网2上网格通孔的大小视筛分颗粒的要求而定。这种筛箱不仅具有上下、前后、左右三个方向的三维透筛性,具有透筛性好、筛分效率高等优点,且制造容易、实用简单、安全可靠。Fig. 2 is the schematic diagram (Fig. 2-a) of the second embodiment of the invention, it comprises
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102357464A (en) * | 2011-09-15 | 2012-02-22 | 常州大学 | Screen box with non-planar convex column type screen surface |
CN102886350A (en) * | 2012-10-23 | 2013-01-23 | 黄菁竹 | Tea conveying device |
CN103770268A (en) * | 2014-01-13 | 2014-05-07 | 安徽鑫诺矿业装备制造有限公司 | Forming method of non-planar polyurethane screen meshes |
CN109952159A (en) * | 2016-11-17 | 2019-06-28 | 山特维克知识产权股份有限公司 | Screening media for vibratory separators |
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CN2411857Y (en) * | 2000-01-05 | 2000-12-27 | 于立忠 | Shock resistance viberation screen mesh |
CN2623358Y (en) * | 2003-05-16 | 2004-07-07 | 鞍山市重型矿山机器厂 | Rectilineal vibrating screen with banana-shaped multiple section screening surface |
CN101417280A (en) * | 2008-12-10 | 2009-04-29 | 张志涛 | Sieve plate of vibration sieve |
CN101618381A (en) * | 2009-07-20 | 2010-01-06 | 江苏大学 | Bionic non-smooth sorting screen surface |
CN201380114Y (en) * | 2009-03-05 | 2010-01-13 | 薛晓军 | Turbine pulverizer screen sheet |
CN101658839A (en) * | 2008-08-26 | 2010-03-03 | 重庆烟草工业有限责任公司黔江分厂 | Wave-shaped screening sieve surface |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2411857Y (en) * | 2000-01-05 | 2000-12-27 | 于立忠 | Shock resistance viberation screen mesh |
CN2623358Y (en) * | 2003-05-16 | 2004-07-07 | 鞍山市重型矿山机器厂 | Rectilineal vibrating screen with banana-shaped multiple section screening surface |
CN101658839A (en) * | 2008-08-26 | 2010-03-03 | 重庆烟草工业有限责任公司黔江分厂 | Wave-shaped screening sieve surface |
CN101417280A (en) * | 2008-12-10 | 2009-04-29 | 张志涛 | Sieve plate of vibration sieve |
CN201380114Y (en) * | 2009-03-05 | 2010-01-13 | 薛晓军 | Turbine pulverizer screen sheet |
CN101618381A (en) * | 2009-07-20 | 2010-01-06 | 江苏大学 | Bionic non-smooth sorting screen surface |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102357464A (en) * | 2011-09-15 | 2012-02-22 | 常州大学 | Screen box with non-planar convex column type screen surface |
CN102886350A (en) * | 2012-10-23 | 2013-01-23 | 黄菁竹 | Tea conveying device |
CN103770268A (en) * | 2014-01-13 | 2014-05-07 | 安徽鑫诺矿业装备制造有限公司 | Forming method of non-planar polyurethane screen meshes |
CN109952159A (en) * | 2016-11-17 | 2019-06-28 | 山特维克知识产权股份有限公司 | Screening media for vibratory separators |
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