CN102000524A - Planet stirrer - Google Patents

Planet stirrer Download PDF

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Publication number
CN102000524A
CN102000524A CN 201010514864 CN201010514864A CN102000524A CN 102000524 A CN102000524 A CN 102000524A CN 201010514864 CN201010514864 CN 201010514864 CN 201010514864 A CN201010514864 A CN 201010514864A CN 102000524 A CN102000524 A CN 102000524A
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China
Prior art keywords
fixed
main shaft
double
scuffing
deck
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Granted
Application number
CN 201010514864
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Chinese (zh)
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CN102000524B (en
Inventor
甘懿
杜连文
秦乐桂
黄昌江
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Anhui Weisheng Intelligent Equipment Co ltd
Original Assignee
ANHUI SOWER ELECTROMECHANICAL EQUIPMENT MANUFACTURING Co Ltd
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Priority to CN 201010514864 priority Critical patent/CN102000524B/en
Publication of CN102000524A publication Critical patent/CN102000524A/en
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Abstract

The invention discloses a planet stirrer, which comprises a base, two oil cylinders, a main motor, a speed-reducing motor, a beam support, a double-layer cylinder score, a roller and a stirring device, and stirring blades can revolve and rotate in a stirring tank through gear transmission. Due to the adoption of the technical scheme, the planet stirrer can dissolve, mix, disperse, stir and mix powder and high-viscosity and high-density materials such as batter producing slurry, electronic electrode paste, various sealants, solder glue and other chemicals, foods, medicines, coatings and other industrial materials, has low noise during operation, solves the problem of low sealability in the conventional planet stirrer structure, and can make the planet stirrer work in the vacuum state; and the stirring transmission gear has a flange gear structure, so that the rotating speed of the stirring head is changed in real time; therefore, a frequency converter or a programmable logic controller (PLC) can be saved and the equipment cost and labor cost are reduced.

Description

Planetary mixer
(1) technical field:
The present invention relates to producing various chemicals such as cell size, electronics electrode slurry, various fluid sealant, scolding tin glue and food, medicine, other industrial materials such as coating from the powder to the high viscosity, highdensity material dissolves, mixing, dispersion, stirring, mixing, belongs to particularly that various stirring vanes can revolve round the sun in a mixing bowl and the planetary mixer of rotation.
(2) background technology:
General in the market planetary mixer all is to adopt three-vaned stirring vane, because high viscosity and high density viscosity of materials are big, mobile poor, reach certain mixing effect, need to be equipped with frequency converter, reach technological requirement or control by the manual adjustment rotating speed and finish by PLC, this planetary mixer complex structure has improved human cost and equipment cost, and also having the application conditions of conventional planetary mixer is under vacuum state, its sealing is because reasons in structure, cause sealing bad, leakage is arranged, machine in the running, noise is big, also influences mixing effect.
(3), summary of the invention:
The object of the present invention is to provide a kind of planetary mixer, this mixer mixing effect is good, and running noise is low, and the epicyclic gearbox sealing is tight, need not frequency converter or PLC, has reduced equipment cost and cost of labor.
For achieving the above object, planetary mixer of the present invention comprises base, two oil cylinders, main motor, reducing motor, cross beam frame, double-deck scuffing of cylinder bore, roller and agitating devices, it is characterized in that:
Described two oil cylinders are separately fixed on the left and right sides of base, main motor and reducing motor are separately fixed at the left and right sides above the cross beam frame, main motor lower end is fixedly connected with electrical machine belt pulley, the reducing motor lower end is fixedly connected with helical speed reduction gear, and be connected with the deceleration sprocket wheel by helical speed reduction gear, the deceleration sprocket wheel is fixed on the axle of helical speed reduction gear by the bearing activity, described electrical machine belt pulley and helical speed reduction gear and deceleration sprocket wheel all are fixed in the cross beam frame, and the both sides, bottom surface of double-deck scuffing of cylinder bore are fixed on the base by roller;
Described agitating device is made up of the epicyclic gearbox, cover cap and the mixing component that are fixed on main shaft belt wheel in the cross beam frame and spindle sprocket, sealing, the main shaft belt wheel is connected with electrical machine belt pulley by belt, spindle sprocket is connected with the deceleration sprocket wheel by chain, the upper end of described main shaft belt wheel is fixed with main bearing seat, and fixedly connected with main shaft, spindle sprocket is movable fixing by axle sleeve and main shaft, axle sleeve is movable fixing by bearing and main shaft, being fixed with mechanical sealing member around the main shaft above spindle sprocket, fixedlys connected with the upper end of axle sleeve in the lower end of mechanical sealing member; Epicyclic gearbox is fixed in the cover cap, and the upper end and the cross beam frame of cover cap are fixed, and lower end and double-deck scuffing of cylinder bore are fixed, and epicyclic gearbox is fixedlyed connected with main shaft by axle sleeve; Described mixing component is by the many groups planetary gear that is fixed in the epicyclic gearbox, with the corresponding fried dough twist formula of planetary gear stirring arm, a plurality of dispersion bars and a plurality of puddler are formed, described fried dough twist formula stirring arm, the lower end activity of the lower end of a plurality of dispersion bars and a plurality of puddlers is fixed in the double-deck scuffing of cylinder bore, planetary gear is the flange gear structure, by gear and axle sleeve engagement, be fixed with planet wheel spindle on the planetary gear, planet wheel spindle is fixed on the epicyclic gearbox by the bearing activity, the lower end of planet wheel spindle is fixedly connected with fried dough twist formula stirring arm, the upper end that disperses bar is by on the movable fixing dispersion shaft bar of bearing, the middle part is fixed on the base plate of epicyclic gearbox by the bearing activity, the two ends of dispersion shaft bar are fixed on the inwall both sides of epicyclic gearbox, middle and axle sleeve is fixed, be fixed with on the dispersion bar in epicyclic gearbox and disperse the bar chain wheel, disperse the bar chain wheel and the sprocket wheel of main shaft lower end to flexibly connect, disperse the bar chain wheel corresponding with the position of the sprocket wheel of main shaft lower end, the upper end of puddler by bearing fixing on the base plate of epicyclic gearbox, the top of the puddler in epicyclic gearbox also is fixedly connected with the puddler sprocket wheel, and flexibly connect with the sprocket wheel of main shaft lower end, the puddler sprocket wheel is corresponding with the position of the sprocket wheel of main shaft lower end.
The center fixed of described double-deck scuffing of cylinder bore bottom surface has double-deck scuffing of cylinder bore support, double-deck scuffing of cylinder bore support is fixed on the base by support shaft, support shaft and double-deck scuffing of cylinder bore support are movable fixing by bearing, are fixed with damping spring on the support shaft between double-deck scuffing of cylinder bore support and the base.
Described bearing be coupling touch around all be fixed with sealing ring.
In technique scheme, the epicyclic gearbox of planetary mixer of the present invention is a closed structure, in the running, energy cogged oil in the epicyclic gearbox, reduced because the noise that gears engaged produces, solved poorly sealed situation in the present conventional planetary mixer structure, make equipment be in work under the vacuum state, stir travelling gear and adopt the flange gear structure, make like this stirring-head rotation constantly rotating speed be in variation, frequency converter or PLC be can save like this, thereby equipment cost and cost of labor lowered.In addition, the bottom of the double-deck scuffing of cylinder bore of planetary mixer and base adopt bearing to flexibly connect, and can rotate double-deck scuffing of cylinder bore easily, are convenient to charging and discharging.
(4), description of drawings:
Fig. 1 is the structural representation of planetary mixer of the present invention.
(5), the specific embodiment:
Below in conjunction with accompanying drawing the invention planetary mixer is described in further detail.
As seen from Figure 1, the planetary mixer of present embodiment is by base 1, be separately fixed at two oil cylinders 2 of base 1 left and right sides, main motor 3, reducing motor 4, cross beam frame 5, double-deck scuffing of cylinder bore 6, the roller 7 and the agitating device that are fixed on double-deck scuffing of cylinder bore 6 bottoms are formed, main motor 3 and reducing motor 4 are separately fixed at the left and right sides above the cross beam frame 5 by screw, main motor 3 lower ends are fixedly connected with electrical machine belt pulley 8 by the motor pressing plate, reducing motor 4 lower ends are fixedly connected with helical speed reduction gear 9 by screw, and be connected with deceleration sprocket wheel 10 by helical speed reduction gear 9, deceleration sprocket wheel 10 is fixed on the axle of helical speed reduction gear 9 by the bearing activity, electrical machine belt pulley 8 and helical speed reduction gear 9 and deceleration sprocket wheel 10 all are fixed in the cross beam frame 5, and the both sides, bottom surface of double-deck scuffing of cylinder bore 6 are fixed on the base 1 by roller 7.
In the present embodiment, agitating device is by the main shaft belt wheel 11 and the spindle sprocket 12 that are fixed in the cross beam frame 5, the epicyclic gearbox 13 of sealing, cover cap 14 and mixing component are formed, main shaft belt wheel 11 is connected with electrical machine belt pulley 8 by belt, spindle sprocket 12 is connected with deceleration sprocket wheel 10 by chain, the upper end of main shaft belt wheel 11 is fixed with main bearing seat 15, and fixedly connected with main shaft 16, spindle sprocket 12 is movable fixing with main shaft 16 by axle sleeve 17, axle sleeve 17 is movable fixing by bearing and main shaft 16, being fixed with mechanical sealing member 18 on the main shaft above the spindle sprocket 12 16, fixedlys connected by screw with the upper end of axle sleeve 17 in the lower end of mechanical sealing member 18; Epicyclic gearbox 13 is fixed in the cover cap 14, and the upper end of epicyclic gearbox 13 and cover cap 14 is all fixed by screw with cross beam frame 5, and the lower end is all fixed by screw with the top of double-deck scuffing of cylinder bore 6, and epicyclic gearbox 13 is fixedlyed connected with main shaft 16 by axle sleeve 17;
Mixing component is by the many groups planetary gear 19 that is fixed in the epicyclic gearbox 13, with planetary gear 19 corresponding fried dough twist formula stirring arms 20, a plurality of dispersion bars 21 and a plurality of puddler 22 are formed, in the present embodiment, planetary gear 19 is two groups, respectively with main shaft 16 on axle sleeve 17 engagement, corresponding with planetary gear 19 is two fried dough twist formula stirring arms 20, disperseing bar 21 also is two groups, puddler 22 is by four, two fried dough twist formula stirring arms 20, the lower end activity of diffusing bar 20 lower ends of two components and four puddlers 22 is fixed in the double-deck scuffing of cylinder bore 6, in the present embodiment, the puddler shaped design of one of them becomes the corresponding wall bar of scraping of inner wall shape with double-deck scuffing of cylinder bore 6 in four puddlers 22, and the shape of all the other stirring vanes and position can be provided with according to actual needs.Planetary gear 19 is flange gear structures, promptly be equivalent to cam structure, just work as a gear and be in utmost point near point, another gear is in utmost point far point, when turning round like this, be engraved in variation when making mixing speed, help the abundant mixing of material, disperse to set out to adopt synchronous band structure, help the transmission of efficient and the generation of reduction noise.Planetary gear 19 is by gear and axle sleeve 17 engagements, be fixed with planet wheel spindle 23 on the planetary gear 19, planet wheel spindle 23 is fixed on the epicyclic gearbox 13 by the bearing activity, the lower end of planet wheel spindle 23 is fixedly connected with fried dough twist formula stirring arm 20, the upper end that disperses bar 21 is by on the movable fixing dispersion shaft bar 24 of bearing, the middle part is fixed on the base plate of epicyclic gearbox 13 by the bearing activity, the two ends of dispersion shaft bar 24 are fixed on the inwall both sides of epicyclic gearbox 13, middle fixing with axle sleeve 17, be fixed with on the dispersion bar 21 in epicyclic gearbox 13 and disperse bar chain wheel 25, disperse the bar chain wheel 25 and the sprocket wheel 26 of main shaft 16 lower ends to flexibly connect, disperse bar chain wheel 25 corresponding with the position of the sprocket wheel 26 of main shaft 16 lower ends, the upper end of puddler 22 by bearing fixing on the base plate of epicyclic gearbox 13, the top of the puddler 22 in epicyclic gearbox 13 also is fixedly connected with puddler sprocket wheel 27, and flexibly connect with the sprocket wheel 28 of main shaft 16 lower ends, puddler sprocket wheel 27 is corresponding with the position of the sprocket wheel 28 of main shaft 16 lower ends.
The centre of double-deck scuffing of cylinder bore 6 bottom surfaces is fixed with double-deck scuffing of cylinder bore support 29 by screw, double-deck scuffing of cylinder bore support 29 is fixed on the base 1 by screw by support shaft 30, support shaft 30 is movable fixing by bearing with double-deck scuffing of cylinder bore support 29, is fixed with damping spring 31 on the support shaft 30 between double-deck scuffing of cylinder bore support 29 and the base 1.
In the present embodiment bearing be coupling touch around all be fixed with sealing ring.
The operation principle of present embodiment is: when needs add material, two oil cylinders 2 about startup, cylinder rod rises, by cross beam frame 5 stirring vane in the whole agitating device is risen from double-deck scuffing of cylinder bore 6, add material this moment again, afterwards, cylinder rod descends, stirring vane in the agitating device is put into double-deck scuffing of cylinder bore 6, start main motor 3 and reducing motor 4, electrical machine belt pulley 8 drives main shaft belt wheel 11 by belt and rotates, and reducing motor 4 drives deceleration sprocket wheel 10 by helical speed reduction gear 9 and rotates, and deceleration sprocket wheel 10 drives spindle sprocket 12 by chain and rotates.Spindle sprocket 12 drives epicyclic gearbox 13 by axle sleeve 17 and rotates, thereby make two fried dough twist formula stirring arms 20 in the present embodiment, the drive of the travelling gear of two dispersion bars 21 and four puddlers 22 is revolved round the sun in double-deck scuffing of cylinder bore 6 around main shaft 16 down, when these stirring vanes are done revolution, fried dough twist formula stirring arm is done rotation again under the transmission of planetary gear 19, because planetary gear 19 is flange gear structures, promptly be equivalent to cam structure, just work as a gear and be in utmost point near point, another gear is in utmost point far point, when turning round like this, be engraved in variation when making mixing speed, material can fully mix when stirring.Two dispersion bars 21 and four puddlers 22 are respectively by the dispersion bar chain wheel 25 of self and the corresponding sprocket wheel 26 and 28 engagements of puddler sprocket wheel 27 and main shaft 16 lower ends, by the rotation of main shaft 16, thereby drive two dispersion bars 21 and four puddler 22 rotations.
In the present embodiment, the epicyclic gearbox of mixer is the totally-enclosed structure, bearing be coupling touch around all be fixed with sealing ring, in the running, energy cogged oil in the epicyclic gearbox, reduced because the noise that gears engaged produces, solved poorly sealed situation in the present conventional planetary mixer structure, make equipment be in work under the vacuum state, stir travelling gear and adopt the flange gear structure, make like this stirring-head rotation constantly rotating speed be in variation, can save frequency converter or PLC like this, thereby lower equipment cost and cost of labor.In addition, the bottom of the double-deck scuffing of cylinder bore of planetary mixer and base adopt bearing to flexibly connect, and can rotate double-deck scuffing of cylinder bore easily, are convenient to charging and discharging.

Claims (3)

1. a planetary mixer comprises base (1), two oil cylinders (2), main motor (3), reducing motor (4), cross beam frame (5), double-deck scuffing of cylinder bore (6), is fixed on roller (7) and agitating device on double-deck scuffing of cylinder bore (6) bottom surface, it is characterized in that:
Described two oil cylinders (2) are separately fixed at the left and right sides of base (1), main motor (3) and reducing motor (4) are separately fixed at the left and right sides above the cross beam frame (5), main motor (3) lower end is fixedly connected with electrical machine belt pulley (8), reducing motor (4) lower end is fixedly connected with helical speed reduction gear (9), and be connected with deceleration sprocket wheel (10) by helical speed reduction gear (9), deceleration sprocket wheel (10) is fixed on the axle of helical speed reduction gear (9) by the bearing activity, described electrical machine belt pulley (8) and helical speed reduction gear (9) and deceleration sprocket wheel (10) all are fixed in the cross beam frame (5), and the both sides, bottom surface of double-deck scuffing of cylinder bore (6) are fixed on the base (1) by roller (7);
Described agitating device is by the main shaft belt wheel (11) and the spindle sprocket (12) that are fixed in the cross beam frame (5), the epicyclic gearbox (13) of sealing, cover cap (14) and mixing component are formed, main shaft belt wheel (11) is connected with electrical machine belt pulley (8) by belt, spindle sprocket (12) is connected with deceleration sprocket wheel (10) by chain, the upper end of described main shaft belt wheel (11) is fixed with main bearing seat (15), and fixedly connected with main shaft (16), spindle sprocket (12) is movable fixing by axle sleeve (17) and main shaft (16), axle sleeve (17) is movable fixing by bearing and main shaft (16), main shaft (16) in spindle sprocket (12) top is fixed with mechanical sealing member (18) on every side, fixedlys connected with the upper end of axle sleeve (17) in the lower end of mechanical sealing member (18); Epicyclic gearbox (13) is fixed in the cover cap (14), and the upper end of epicyclic gearbox (13) and cover cap (14) is all fixing with cross beam frame (5), and the lower end is all fixing with double-deck scuffing of cylinder bore (6), and epicyclic gearbox (13) is fixedlyed connected with main shaft (16) by axle sleeve (17); Described mixing component is by the many groups planetary gear (19) that is fixed in the epicyclic gearbox (13), with planetary gear (19) corresponding fried dough twist formula stirring arm (20), a plurality of dispersion bars (21) and a plurality of puddler (22) are formed, described fried dough twist formula stirring arm (20), the lower end activity of the lower end of a plurality of dispersion bars (21) and a plurality of puddler (22) is fixed in the double-deck scuffing of cylinder bore (6), planetary gear (19) is the flange gear structure, by gear and axle sleeve (17) engagement, be fixed with planet wheel spindle (23) on the planetary gear (19), planet wheel spindle (23) is fixed on the epicyclic gearbox (13) by the bearing activity, the lower end of planet wheel spindle (23) is fixedly connected with fried dough twist formula stirring arm (20), the upper end that disperses bar (21) is by on the movable fixing dispersion shaft bar of bearing (24), the middle part is fixed on the base plate of epicyclic gearbox (13) by the bearing activity, the two ends of dispersion shaft bar (24) are fixed on the inwall both sides of epicyclic gearbox (13), middle fixing with axle sleeve (17), be fixed with on the dispersion bar (21) in epicyclic gearbox (13) and disperse bar chain wheel (25), disperse the bar chain wheel (25) and the sprocket wheel (26) of main shaft (16) lower end to flexibly connect, disperse bar chain wheel (25) corresponding with the position of the sprocket wheel (26) of main shaft (16) lower end, the upper end of puddler (22) by bearing fixing on the base plate of epicyclic gearbox (13), the top of the puddler (22) in epicyclic gearbox (13) also is fixedly connected with puddler sprocket wheel (27), and flexibly connect with the sprocket wheel (28) of main shaft (16) lower end, puddler sprocket wheel (27) is corresponding with the position of the sprocket wheel (28) of main shaft (16) lower end.
2. a kind of planetary mixer according to claim 1, it is characterized in that: the center fixed of described double-deck scuffing of cylinder bore (6) bottom surface has double-deck scuffing of cylinder bore support (29), double-deck scuffing of cylinder bore support (29) is fixed on the base (1) by support shaft (30), support shaft (30) is movable fixing by bearing with double-deck scuffing of cylinder bore support (29), is fixed with damping spring (31) on the support shaft (30) between double-deck scuffing of cylinder bore support (29) and the base (1).
3. a kind of planetary mixer according to claim 1 is characterized in that: described bearing be coupling touch around all be fixed with sealing ring.
CN 201010514864 2010-10-16 2010-10-16 Planet stirrer Active CN102000524B (en)

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CN102000524B CN102000524B (en) 2012-12-05

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102631860A (en) * 2012-03-30 2012-08-15 南通恒立机械设备有限公司 Stirring paddle
CN103768982A (en) * 2014-02-20 2014-05-07 佛山市金银河智能装备股份有限公司 Reciprocating type planetary power mixing machine
CN104437212A (en) * 2014-12-16 2015-03-25 江苏华东锂电技术研究院有限公司 Preparation device of battery slurry
CN105032274A (en) * 2015-08-14 2015-11-11 张兴华 Annular stirring discharge bucket
CN107875893A (en) * 2017-11-24 2018-04-06 洛阳新远大冶金成套设备有限公司 Agitating device and aluminium ash disposal system
CN109621807A (en) * 2019-01-25 2019-04-16 深圳市泰克光电科技有限公司 A kind of wandering star type de-airing mixer
CN110238405A (en) * 2019-06-28 2019-09-17 哈尔滨理工大学 A kind of modification method and device of planet coupling spiral abrasive metal powder

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11207165A (en) * 1998-01-22 1999-08-03 Tokushu Kika Kogyo Kk Planetary mixer
CN2631625Y (en) * 2003-08-26 2004-08-11 成都硅宝科技实业有限责任公司 Planetary high-speed dispersing mixer
CN201832585U (en) * 2010-10-16 2011-05-18 安徽索维机电设备制造有限公司 Planetary stirring machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11207165A (en) * 1998-01-22 1999-08-03 Tokushu Kika Kogyo Kk Planetary mixer
CN2631625Y (en) * 2003-08-26 2004-08-11 成都硅宝科技实业有限责任公司 Planetary high-speed dispersing mixer
CN201832585U (en) * 2010-10-16 2011-05-18 安徽索维机电设备制造有限公司 Planetary stirring machine

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102631860A (en) * 2012-03-30 2012-08-15 南通恒立机械设备有限公司 Stirring paddle
CN103768982A (en) * 2014-02-20 2014-05-07 佛山市金银河智能装备股份有限公司 Reciprocating type planetary power mixing machine
CN103768982B (en) * 2014-02-20 2016-06-15 佛山市金银河智能装备股份有限公司 A kind of reciprocating planetary power mixer
CN104437212A (en) * 2014-12-16 2015-03-25 江苏华东锂电技术研究院有限公司 Preparation device of battery slurry
WO2016095661A1 (en) * 2014-12-16 2016-06-23 江苏华东锂电技术研究院有限公司 Battery slurry preparation device
CN105032274A (en) * 2015-08-14 2015-11-11 张兴华 Annular stirring discharge bucket
CN105032274B (en) * 2015-08-14 2018-08-24 合肥龙图腾信息技术有限公司 Cyclic formula stirs blow-tank
CN107875893A (en) * 2017-11-24 2018-04-06 洛阳新远大冶金成套设备有限公司 Agitating device and aluminium ash disposal system
CN109621807A (en) * 2019-01-25 2019-04-16 深圳市泰克光电科技有限公司 A kind of wandering star type de-airing mixer
CN110238405A (en) * 2019-06-28 2019-09-17 哈尔滨理工大学 A kind of modification method and device of planet coupling spiral abrasive metal powder

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Address after: 246200 Qilipeng Road, Economic Development Zone, Wangjiang County, Anhui Province

Patentee after: Anhui Weisheng Intelligent Equipment Co.,Ltd.

Address before: 246200 Qilipeng Road, Economic Development Zone, Wangjiang County, Anhui Province

Patentee before: ANHUI SUOWEI ELECTROMECHANICAL EQUIPMENT MANUFACTURING CO.,LTD.

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