CN101997348B - Motor rotor using insert-type copper strip to replace aluminum row for refrigerating compressor - Google Patents

Motor rotor using insert-type copper strip to replace aluminum row for refrigerating compressor Download PDF

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Publication number
CN101997348B
CN101997348B CN200910194571.2A CN200910194571A CN101997348B CN 101997348 B CN101997348 B CN 101997348B CN 200910194571 A CN200910194571 A CN 200910194571A CN 101997348 B CN101997348 B CN 101997348B
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China
Prior art keywords
top ring
lower loop
copper
rotor
sliver
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Active
Application number
CN200910194571.2A
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Chinese (zh)
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CN101997348A (en
Inventor
倪伟
周易
张兴志
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Shanghai Highly Electrical Appliances Co Ltd
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Shanghai Hitachi Household Appliance Co Ltd
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Publication of CN101997348A publication Critical patent/CN101997348A/en
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  • Induction Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Compressor (AREA)

Abstract

The invention relates to a motor rotor using an insert copper strip to replace an aluminum row for a refrigerating compressor, comprising an upper end ring, a lower end ring and a copper guiding strip, wherein the upper end ring and the lower end ring are provided with slots which are matched with the copper guiding strip, and the copper guiding strip is inserted into the slots of the upper end ring and the lower end ring and is connected with the upper end ring and the lower end ring to form the motor rotor. Compared with the prior art, by adopting a copper strip riveting mode to replace an aluminum casting mode, the invention saves energy, reduces emissions, reduces rotor loss by adopting the copper guiding strip and increases motor performance.

Description

The motor used for refrigeration compressor rotor of a kind of plug-in type copper bar substitution of Al row
Technical field
The present invention relates to a kind of rotor, especially relate to the motor used for refrigeration compressor rotor of a kind of plug-in type copper bar substitution of Al row.
Background technology
Existing squirrel-cage single-phase asynchronous motor rotor, adopts aluminum process more, complex process and and power consumption.In addition, aluminium resistivity is higher, and easily by aluminium ingot impurity effect, make rotor loss large, electric efficiency is low.This " characteristic " of cast-aluminum rotor, one of bottleneck having become restriction electric efficiency to improve.
Summary of the invention
Object of the present invention be exactly providing a kind of energy-saving and emission-reduction to overcome defect that above-mentioned prior art exists, reducing rotor loss, improving motor performance, motor used for refrigeration compressor rotor with plug-in type copper bar substitution of Al row.
Object of the present invention can be achieved through the following technical solutions: the motor used for refrigeration compressor rotor of a kind of plug-in type copper bar substitution of Al row, it is characterized in that, comprise top ring, lower loop and copper sliver, described top ring and lower loop are provided with the slotted eye matched with copper sliver, inserted by copper sliver in the slotted eye of top ring and lower loop, copper sliver is connected with top ring and lower loop and namely forms rotor.
Described copper sliver adopts rivet, hot jacket with the connection of top ring and lower loop or welds.
The manufacture employing rheo-die-casting of described top ring and lower loop is shaping or copper sheet riveting method is shaping.
Slotted eye on described top ring and lower loop is open slot or closed slot, and the flute profile of slotted eye can be parallel teeth, parallel slot, dovetail groove or double-cage rotor groove, and top ring and lower loop can exchange with assembling needs.
The shape of cross section of described copper sliver can be circle, triangle, square or polygon.
Compared with prior art, rotor copper sliver of the present invention and up and down end ring adopt slot fit, and copper sliver inserts in upper and lower side groove hole, after having assembled, assembly technology can be selected by riveting intensity, copper sliver and upper and lower side ring-shaped, size in conjunction with motor requirement, further refinement.Rotor balance weight, when manufacturing end ring, can the shaping or other riveting of rheo-die-casting, adopt copper bar riveting method to substitute cast aluminium, energy-saving and emission-reduction, adopt copper sliver, reduce rotor loss, improve motor performance.
Accompanying drawing explanation
Fig. 1 is the structural representation of top ring of the present invention;
Fig. 2 is the structural representation of lower loop of the present invention;
Fig. 3 is that the A of Fig. 2 is to plane graph;
Fig. 4 is the structural representation that copper sliver of the present invention and lower loop assemble.
Embodiment
The invention will be further described to contrast drawings and the specific embodiments below.
Embodiment 1
As Figure 1-4, the motor used for refrigeration compressor rotor of a kind of plug-in type copper bar substitution of Al row, comprise top ring 1, lower loop 3 and copper sliver 4, copper sliver 4 is made up of copper cash, its shape of cross section is in wedge shape, top ring 1 and lower loop 3 adopt rheo-die-casting shaping method manufacture, top ring 1 is provided with the open slot 2 matched with copper sliver 4 termination, its flute profile is parallel teeth, lower loop 3 is provided with the closed slot 5 matched with copper sliver 4 termination, its flute profile is parallel slot, adopt rivet technique, copper sliver 4 is inserted in the slotted eye of top ring 1 and lower loop 3, copper sliver 4 is connected with top ring 1 and lower loop 3, namely the assembling of rotor is completed.Rotor balance weight, when manufacturing end ring, rheo-die-casting is shaping.
Top ring 1 and lower loop 3 can exchange with assembling needs, and namely in Fig. 1, top ring can be used as lower loop, and in Fig. 2, lower loop can be used as top ring.
Embodiment 2
See Fig. 1-4, the motor used for refrigeration compressor rotor of a kind of plug-in type copper bar substitution of Al row, comprise top ring, lower loop and copper sliver, the shape of cross section of copper sliver is rounded, top ring and lower loop adopt the shaping manufacture of copper sheet riveting method, top ring and lower loop are provided with the slotted eye matched with copper sliver, slotted eye on top ring is open slot, its flute profile is dovetail groove, slotted eye on lower loop is closed slot, its flute profile is dovetail groove, copper sliver is inserted in the slotted eye of top ring and lower loop, welding procedure is adopted to make copper sliver be connected with top ring and lower loop the assembling namely completing rotor.Rotor balance weight, when manufacturing end ring, riveting.
Embodiment 3
See Fig. 1-4, the motor used for refrigeration compressor rotor of a kind of plug-in type copper bar substitution of Al row, comprise top ring, lower loop and copper sliver, the shape of cross section of copper sliver is square, top ring and lower loop adopt the shaping manufacture of rheo-die-casting, top ring and lower loop are provided with the slotted eye matched with copper sliver, slotted eye on top ring is closed slot, its flute profile is double-cage rotor groove, slotted eye on lower loop is open slot, its flute profile is double-cage rotor groove, copper sliver is inserted in the slotted eye of top ring and lower loop, hot cover process is adopted to make copper sliver be connected with top ring and lower loop the assembling namely completing rotor.

Claims (1)

1. the motor used for refrigeration compressor rotor with plug-in type copper bar substitution of Al row, it is characterized in that, comprise top ring, lower loop and copper sliver, described top ring and lower loop are provided with the slotted eye matched with copper sliver, inserted by copper sliver in the slotted eye of top ring and lower loop, copper sliver is connected with top ring and lower loop and namely forms rotor;
Described copper sliver adopts rivet, hot jacket with the connection of top ring and lower loop or welds;
Slotted eye on described top ring and lower loop is open slot or closed slot, and the flute profile of slotted eye can be parallel teeth, parallel slot, dovetail groove or double-cage rotor groove, and top ring and lower loop can exchange with assembling needs;
The manufacture employing rheo-die-casting of described top ring and lower loop is shaping or copper sheet riveting method is shaping;
The shape of cross section of described copper sliver can be circle, triangle, square or polygon;
Rotor balance weight, when manufacturing end ring, the shaping or other riveting of rheo-die-casting, adopts copper bar riveting method to substitute cast aluminium.
CN200910194571.2A 2009-08-25 2009-08-25 Motor rotor using insert-type copper strip to replace aluminum row for refrigerating compressor Active CN101997348B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN200910194571.2A CN101997348B (en) 2009-08-25 2009-08-25 Motor rotor using insert-type copper strip to replace aluminum row for refrigerating compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN200910194571.2A CN101997348B (en) 2009-08-25 2009-08-25 Motor rotor using insert-type copper strip to replace aluminum row for refrigerating compressor

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CN101997348A CN101997348A (en) 2011-03-30
CN101997348B true CN101997348B (en) 2015-05-27

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102157996A (en) * 2011-04-12 2011-08-17 王文扬 Motor rotor
CN102332802A (en) * 2011-08-06 2012-01-25 无锡市中达电机有限公司 Copper conducting bar rotor
CN104218757A (en) * 2014-09-23 2014-12-17 永济新时速电机电器有限责任公司 Closed slot cast aluminum rotor of motor
CN107070148A (en) * 2017-04-10 2017-08-18 无锡东元电机有限公司 A kind of small-sized copper rotor and its welding method
CN109510419B (en) * 2018-11-20 2024-03-29 浙江卧龙精密动力系统有限公司 High-speed motor rotor

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2031587U (en) * 1988-04-29 1989-01-25 沈阳市电机研究所 Super high slip ratio motor
CN2482764Y (en) * 2001-07-05 2002-03-20 李忠民 Long-term rotoplug torque type three-phase asynchronous motor
CN2620415Y (en) * 2003-06-13 2004-06-09 中国北车集团永济电机厂 Wind-power asynchronous generator
CN1848620A (en) * 2005-03-23 2006-10-18 株式会社东芝 Fully-enclosed fan-cooled motor
CN201260094Y (en) * 2008-08-19 2009-06-17 湘潭电机股份有限公司 Mechanism for preventing copper strip break by copper strip rotor motor

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2862483Y (en) * 2005-10-31 2007-01-24 上海日立电器有限公司 Rotor structure for asynchrony-started permanent magnetic synchrony motor
CN2896670Y (en) * 2006-04-04 2007-05-02 上海日立电器有限公司 Cast-aluminium rotor with copper guid-bar inlaid in guide-bar slot
CN201118396Y (en) * 2007-11-17 2008-09-17 中国矿业大学 Hidden magnetic pole cage stator brushless dual-feedback electromotor
CN201178364Y (en) * 2008-02-15 2009-01-07 崔战斗 Novel rat cage type copper guide strip asynchronous motor rotor

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2031587U (en) * 1988-04-29 1989-01-25 沈阳市电机研究所 Super high slip ratio motor
CN2482764Y (en) * 2001-07-05 2002-03-20 李忠民 Long-term rotoplug torque type three-phase asynchronous motor
CN2620415Y (en) * 2003-06-13 2004-06-09 中国北车集团永济电机厂 Wind-power asynchronous generator
CN1848620A (en) * 2005-03-23 2006-10-18 株式会社东芝 Fully-enclosed fan-cooled motor
CN201260094Y (en) * 2008-08-19 2009-06-17 湘潭电机股份有限公司 Mechanism for preventing copper strip break by copper strip rotor motor

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Address after: 201206 Shanghai China (Shanghai) free trade test area, Yun Qiao Road No. 1051

Patentee after: Shanghai Haili Electrical Appliance Co. Ltd.

Address before: 201206 Jinqiao Road, Pudong Jinqiao Export Processing Zone, Shanghai, 1051

Patentee before: Rili Electric Appliance Co., Ltd., Shanghai

CP03 Change of name, title or address