CN101996735B - Demagnetization method for rotating along inner circle or outer circle of heavy large bearing ring - Google Patents
Demagnetization method for rotating along inner circle or outer circle of heavy large bearing ring Download PDFInfo
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- CN101996735B CN101996735B CN2010105260613A CN201010526061A CN101996735B CN 101996735 B CN101996735 B CN 101996735B CN 2010105260613 A CN2010105260613 A CN 2010105260613A CN 201010526061 A CN201010526061 A CN 201010526061A CN 101996735 B CN101996735 B CN 101996735B
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- bearing ring
- profile shaft
- shaft bearing
- coil
- casing
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Abstract
The invention discloses a demagnetization method for rotating along an inner circle or an outer circle of a heavy large bearing ring. The heavy large bearing ring is horizontally placed, the axial end face of the heavy large bearing ring is contacted with a bottom plate, an E-shaped iron core and a coil are reversely buckled on the bottom plate, the upper end face and two lateral surfaces of an enclosure are connected with handles respectively, the enclosure is fixed on two sides of the bottom plate through bolts, the enclosure is connected between two chute rods through fastening screws, the ends of the chute rods are connected with a framework, and a guide wheel is arranged in the framework. During working, the guide wheel rotates for a plurality of circles along the inner circle or the outer circle of the heavy large bearing ring through the handles on the enclosure, the current passes through the coil and the E-shaped iron core to generate an alternating magnetic field under the power-on condition, and the alternating magnetic field is acted on the heavy large bearing ring to form a flux loop to implement demagnetization of residual magnetism of the heavy large bearing ring. The heavy large bearing ring is kept static all the time during demagnetization so as to save hoisting and carrying and save manpower; and the method has good demagnetization effect and is simple and reliable in operation.
Description
Technical field
The invention belongs to bearing demagnetization technology field, refer more particularly to the interior circle of the great profile shaft bearing ring in a kind of edge or the demagnetizing method that cylindrical rotates.
Background technology
Great profile shaft holds and is used on large-size numerical control machine, metallurgical and mining equipment, the wind power plant more.The volume of (lasso or refer to the inner ring that great profile shaft holds, or refer to the outer ring that great profile shaft holds) is bigger because great profile shaft bearing ring, and size is also bigger, makes the unusual difficulty of carrying of great profile shaft bearing ring.
In the production and processing of great profile shaft bearing ring; Particularly in Grinding Process; Some manufacturing procedure usually adopts magnechuck absorption bearing to process; Process the back and on the inside and outside circle of bearing, produce very strong residual magnetism, the existence of residual magnetism can be adsorbed many grinding iron filings, to the detection and the certain influence of next process processing generation of bearing.After the existence of residual magnetism made bearing group dress up finished product, its precision can reduce, and also can reduce useful life.
Because the self structure characteristic of great profile shaft bearing ring; Can not erect after great profile shaft bearing ring machines and deposit; But flat pendulum deposits, in case its warpage and reduce each item precision, and (or claiming demagnetization) work that therefore needs the residual magnetism of counterweight large-scale bearing ring to demagnetize.
The demagnetizing method of medium and small bearing ring has been reported much; Basic principle adopts the iron core winding around of definite shape mostly and under the energising situation, bearing ring is implemented demagnetization (or claiming demagnetization) work; Bearing ring produces in the demagnetization process and moves comparatively speaking; And to the great profile shaft bearing ring that can not arbitrarily move (produce in the demagnetization process and move) or can only keep flat and the great profile shaft bearing ring that can not erect, its demagnetizing method does not also appear in the newspapers.
Summary of the invention
In order to address the above problem; The invention provides the interior circle of the great profile shaft bearing ring in a kind of edge or the demagnetizing method that cylindrical rotates; This demagnetizing method is demagnetizer that can rotate along the interior circle or the cylindrical of great profile shaft bearing ring of design earlier, demagnetizer is placed on the axial end of great profile shaft bearing ring, and demagnetizer rotates through the interior circle or the cylindrical of directive wheel along great profile shaft bearing ring; Can eliminate the residual magnetism of great profile shaft bearing ring effectively, uniformly; Facilitate for assembling finished product great profile shaft holds, hold and have higher running accuracy, prolong the useful life that great profile shaft holds to guarantee great profile shaft.
In order to realize the purpose of foregoing invention, the present invention adopts following technical scheme:
The demagnetizing method that the interior circle of the great profile shaft bearing ring in said edge or cylindrical rotate; Used the one group of coil that is disposed on E sections core and the E sections core; Characteristic of the present invention is: great profile shaft bearing ring horizontal is placed; The axial end of great profile shaft bearing ring contacts with base plate in the demagnetizer; The one group of coil that is disposed on E sections core and the E sections core is arranged at back-off on the base plate; The lead-out wire of coil is arranged on the terminal box in the casing outside, and the casing upper surface and the two sides that are case structure are connected with handle respectively, and casing is through being bolted to the base plate both sides; The both sides of casing are connected between two chute bars through trip bolt and can be along the interior elongated slot direction move left and right of two chute bars with distances between adjustment and the directive wheel; The end of two chute bars connects framework, and two directive wheels are set in the framework, and the handle through different parts on the casing during work makes directive wheel enclose or a few along the interior circle or the cylindrical rotation one of great profile shaft bearing ring; Between electric current under the energising situation is through coil and E sections core, produce alternating magnetic field; Action of alternating magnetic field forms flux circuit and demagnetizes with the residual magnetism of implementing the counterweight large-scale bearing ring on great profile shaft bearing ring, the demagnetization deenergization that finishes takes off the demagnetization work that demagnetizer is promptly accomplished a great profile shaft bearing ring, and said casing, base plate, handle, chute bar, framework, directive wheel, trip bolt, E sections core and coil are included in the demagnetizer.
Owing to adopted technical scheme as stated, the present invention has following superiority:
1, demagnetizer of the present invention can rotate along the interior circle or the cylindrical of great profile shaft bearing ring; Between electric current under the energising situation is through coil and E sections core, produce alternating magnetic field; Action of alternating magnetic field forms flux circuit and demagnetizes with the residual magnetism of implementing the counterweight large-scale bearing ring on great profile shaft bearing ring; Demagnetization effectiveness is good, and operation is simple and reliable.
2, demagnetizing method of the present invention can make great profile shaft bearing ring horizontal place, and that is to say that great profile shaft bearing ring remains transfixion in the demagnetization process, has saved the lifting and the carrying of counterweight large-scale bearing ring, has saved manual work.
3, great profile shaft bearing ring does not injure its planform and form and position tolerance in the demagnetization process, provides convenience for assembling finished product great profile shaft holds, and has guaranteed that great profile shaft holds and has higher running accuracy, has prolonged the useful life that great profile shaft holds.
4, two chute bars in the demagnetizer can be adjusted the relative position between directive wheel and the casing through trip bolt; That is to say that the radius of curvature according to circle or cylindrical in the great profile shaft bearing ring makes E sections core be in the axial end of great profile shaft bearing ring all the time; And two directive wheels are close to interior circle or cylindrical at great profile shaft bearing ring all the time; Pull handle makes demagnetizer rotate one along circle or cylindrical in the great profile shaft bearing ring and encloses or a few, the uninterrupted demagnetization work of implementing the counterweight large-scale bearing ring under the coil electricity situation.
5, three grip that are provided with by means of different parts on the casing, but the translational speed of Artificial Control demagnetizer and rotation direction make even, steady orderly the carrying out of demagnetization work.
Description of drawings
Fig. 1 is the demagnetizing method sketch map when circle rotates in the great profile shaft bearing ring in the present invention edge;
The demagnetizing method sketch map of Fig. 2 when to be the present invention along great profile shaft bearing ring cylindrical rotate;
Fig. 3 is a kind of structural representation of demagnetizer of the present invention;
Fig. 4 be in Fig. 3 structure E sections core and coil sketch map is set;
Among the above-mentioned figure: the 1-casing; The 2-base plate; The 3-handle; 4-chute bar; The 5-framework; The 6-directive wheel; The 7-trip bolt; 8-E sections core; The 9-coil; The great profile shaft bearing ring of 10-.
Embodiment
In conjunction with Fig. 4; The demagnetizing method that the interior circle of the great profile shaft bearing ring in edge of the present invention or cylindrical rotate; Used the one group of coil 9 that is disposed on E sections core 8 and the E sections core; The operation principle of E sections core 8 and coil 9 has been a ripe known technology, but E sections core 8 and coil 9 are applied in the demagnetizing method of the present invention, and its effect can make great profile shaft bearing ring under transfixion, obtain demagnetization.
In conjunction with Fig. 1-2; Great profile shaft bearing ring 10 horizontal are placed; The axial end of great profile shaft bearing ring 10 contacts with base plate 2 in the demagnetizer; At back-off on the base plate 2 the one group of coil 9 that is disposed on E sections core 8 and the E sections core is arranged, the lead-out wire of coil 9 is arranged on the terminal box in casing 1 outside, and casing 1 upper surface and the two sides that are case structure are connected with handle 3 respectively; Casing 1 is through being bolted to base plate 2 both sides; The both sides of casing 1 are connected between two chute bars 4 through trip bolt 7 and can be along the interior elongated slot direction move left and right of two chute bars 4 with distances between adjustment and the directive wheel 6, and the end connection framework 5 of two chute bars 4 is provided with two directive wheels 6 in the framework 5; Handle 3 through different parts on the casing 1 during work makes directive wheel 6 enclose or a few along the interior circle or the cylindrical rotation one of great profile shaft bearing ring 10; By means of three grip 3 of different parts setting on the casing 1, but the translational speed of Artificial Control demagnetizer and rotation direction make even, steady orderly the carrying out of demagnetization work.
Between electric current under energising (alternating current) situation is through coil 9 and E sections core 8, produce alternating magnetic field; Action of alternating magnetic field forms flux circuit and demagnetizes with the residual magnetism of implementing counterweight large-scale bearing ring 10 on great profile shaft bearing ring 10; It is good to have demagnetization effectiveness; The characteristics that operation is simple and reliable, whole demagnetization process does not injure the planform and the form and position tolerance of great profile shaft bearing ring 10, provides convenience for the great profile shaft of assembling finished product holds; Guaranteed that great profile shaft holds and has higher running accuracy, has prolonged the useful life that great profile shaft holds.
The demagnetization deenergization that finishes takes off the demagnetization work that demagnetizer is promptly accomplished a great profile shaft bearing ring 10, and said casing 1, base plate 2, handle 3, chute bar 4, framework 5, directive wheel 6, trip bolt 7, E sections core 8 and coil 9 are included in the demagnetizer.
Two chute bars 4 in the demagnetizing method of the present invention can be adjusted the relative position between directive wheel 6 and the casing 1 through trip bolt 7; That is to say that the radius of curvature according to circle or cylindrical in the great profile shaft bearing ring 10 makes E sections core 8 be in the axial end of great profile shaft bearing ring 10 all the time; And two directive wheels 6 are close to interior circle or cylindrical at great profile shaft bearing ring 10 all the time; Pull handle 3 makes demagnetizer rotate one along circle or cylindrical in the great profile shaft bearing ring and encloses or a few, the uninterrupted demagnetization work of implementing counterweight large-scale bearing ring 10 under the coil electricity situation.
Fig. 3 is a kind of structural representation of demagnetizer of the present invention, can find out and dispose one group of coil 9 in the E sections core 8, and the lead-out wire of coil 9 is arranged on the terminal box of casing 1, and E sections core 8 tips upside down on base plate 2 centers.Casing 1 is case structure, is connected with handle 3 respectively at the upper end and the left and right sides end face of casing 1.Connect framework 5 between two chute bar 4 ends, be provided with elongated slot in each chute bar 4, the trip bolt 7 of casing 1 both sides configuration passes said elongated slot casing 1 is fixed on chute bar 4 both sides, in framework 5, is connected with two directive wheels 6.The framework 5 that is connected between two chute bar 4 ends can be through being welded, and two directive wheels 6 are installed in the framework 5.Two chute bars 4 can be adjusted the relative position between directive wheel 6 and the casing 1 through trip bolt 7; That is to say that two chute bars 4 can make casing 1 obtain telescopic adjustment; Can make base plate 2 cover on the axial end of great profile shaft bearing ring 10 all the time according to the radius of curvature of great profile shaft bearing ring 10 like this; And two directive wheels 6 are close to the radially inside and outside nose circle face at great profile shaft bearing ring 10 all the time; Pull handle 3 makes demagnetizer rotate a circle along the interior circle or the cylindrical end face of great profile shaft bearing ring 10, and under coil 9 energising situation, demagnetizer is implemented the demagnetization work of counterweight large-scale bearing ring 10.
If the outer round belt gear of great profile shaft bearing ring 10, two directive wheels 6 are close to the interior nose circle face at great profile shaft bearing ring 10 all the time when then demagnetizing.
If the interior round belt gear of great profile shaft bearing ring 10, two directive wheels 6 are close to the cylindrical end face at great profile shaft bearing ring 10 all the time when then demagnetizing.
If the inside and outside circle of great profile shaft bearing ring 10 is not with gear, two directive wheels 6 are close to the cylindrical end face at great profile shaft bearing ring 10 all the time when then demagnetizing, or are close to the interior nose circle face at great profile shaft bearing ring 10.
Great profile shaft bearing ring is a general reference, because bearing itself has inner ring and the outer ring is not, so above-mentioned great profile shaft bearing ring 10 is meant the outer ring that great profile shaft holds, or refers to the inner ring that great profile shaft holds.
Claims (1)
1. the demagnetizing method that rotates of the interior circle of the great profile shaft bearing ring in edge or cylindrical; Used the one group of coil (9) that is disposed on E sections core (8) and the E sections core; It is characterized in that: great profile shaft bearing ring (10) horizontal is placed; The axial end of great profile shaft bearing ring (10) contacts with base plate (2) in the demagnetizer; Go up back-off at base plate (2) the one group of coil (9) that is disposed on E sections core (8) and the E sections core is arranged; The lead-out wire of coil (9) is arranged on the terminal box in casing (1) outside; Casing (1) upper surface and the two sides that are case structure are connected with handle (3) respectively; Casing (1) is through being bolted to base plate (2) both sides, and the both sides of casing (1) are connected between two chute bars (4) through trip bolt (7) and can be along the interior elongated slot direction move left and right of two chute bars (4) with distance between adjustment and the directive wheel (6), the end connection framework (5) of two chute bars (4); Two directive wheels (6) are set in the framework (5); The handle (3) of going up different parts through casing (1) during work makes directive wheel (6) rotate a circle or a few along the interior circle of great profile shaft bearing ring (10) or cylindrical, is producing alternating magnetic field at electric current under the energising situation through between coil (9) and the E sections core (8), and action of alternating magnetic field is gone up at great profile shaft bearing ring (10) and formed flux circuit and demagnetize with the residual magnetism of enforcement counterweight large-scale bearing ring (10); The demagnetization deenergization that finishes takes off the demagnetization work that demagnetizer is promptly accomplished a great profile shaft bearing ring (10), and said casing (1), base plate (2), handle (3), chute bar (4), framework (5), directive wheel (6), trip bolt (7), E sections core (8) and coil (9) are included in the demagnetizer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010105260613A CN101996735B (en) | 2010-11-01 | 2010-11-01 | Demagnetization method for rotating along inner circle or outer circle of heavy large bearing ring |
Applications Claiming Priority (1)
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CN2010105260613A CN101996735B (en) | 2010-11-01 | 2010-11-01 | Demagnetization method for rotating along inner circle or outer circle of heavy large bearing ring |
Publications (2)
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CN101996735A CN101996735A (en) | 2011-03-30 |
CN101996735B true CN101996735B (en) | 2012-04-18 |
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CN2010105260613A Expired - Fee Related CN101996735B (en) | 2010-11-01 | 2010-11-01 | Demagnetization method for rotating along inner circle or outer circle of heavy large bearing ring |
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CN2341146Y (en) * | 1998-08-20 | 1999-09-29 | 盐城市电子设备厂 | Semiautomatic magnetic powder flow detector for rollers |
KR100739381B1 (en) * | 2006-02-17 | 2007-07-24 | 김영철 | Small size demagnetizer |
CN101383213B (en) * | 2007-09-05 | 2010-08-25 | 洛阳轴研科技股份有限公司 | Demagnetizing method and apparatus equally dividing and parallelly connecting multiple magnetic pole units of large sized bearing colar |
CN101692376B (en) * | 2009-09-22 | 2011-08-31 | 洛阳轴研科技股份有限公司 | Demagnetization method after grinding bearing ring |
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Effective date of registration: 20180516 Address after: 471000 No. 1 axis research road, Jianxi science and Technology Industrial Park, Luoyang, Henan Patentee after: Luoyang Bearing Research Institute Address before: 471039 Fenghua Road 6, hi tech Development Zone, Luoyang, Henan. Patentee before: Zhouyan Science and Technology Co., Ltd., Luoyang |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120418 Termination date: 20201101 |
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CF01 | Termination of patent right due to non-payment of annual fee |