Summary of the invention
For solving the problems of the technologies described above, the embodiment of the invention provides a kind of airtight test machine, and is not high with the stability that solves traditional airtight test machine, the probability of false detection problem of higher, and technical scheme is following:
Said airtight test machine comprises: airtight casing, and its top is provided with the test casing, and the bottom of this test casing is provided with test board, has the pore that pipe adapter is installed in the middle of this test board, and said pipe adapter links to each other with second air-operated solenoid valve through wireway; This test board is provided with hydraulic cylinder and cylinder, and is respectively arranged with the hydraulic buttery valve and first air-operated solenoid valve on the air supply pipe of the oil inlet pipe of this hydraulic cylinder and cylinder;
Be arranged on airtight box house, the water drum that the two ends that airtight casing is communicated with the test casing are not all sealed;
Air supply pipe comprises first arm that is provided with first air-operated solenoid valve and is connected with cylinder and second arm that is provided with the 3rd air-operated solenoid valve and is communicated with said airtight casing;
Be separately positioned on the entering water electromagnetic valve and the drain solenoid valve of said airtight bottom half water inlet and freeing port;
Be arranged on the exhaust solenoid valve of said airtight casing exhausr port;
The electronic digital display table, this electronic digital display table links to each other with gas pressure sensor, to show gas pressure value;
Controller is used to control the switch of said hydraulic buttery valve, first air-operated solenoid valve, second air-operated solenoid valve, the 3rd air-operated solenoid valve, exhaust solenoid valve, entering water electromagnetic valve and drain solenoid valve.
Wherein, said gas pressure sensor links to each other with controller through the induced electricity magnet valve.
Wherein, also comprise: be arranged at the rubber cushion that has pore on the test board, the pore that exists on the pore on this rubber cushion and the test board communicates.
Wherein, said cylinder and hydraulic cylinder quantity are at least two.
Wherein, also comprise: separator;
Said separator links to each other with the oil inlet pipe of hydraulic cylinder.
Wherein, also comprise: the air pressure regulator that links to each other with air supply pipe.
Wherein, also comprise: the emergency stop switch that links to each other with first arm.
Wherein, also comprise: the counter that links to each other with controller is used for statistical magnitude.
Technical scheme by the above embodiment of the invention provides is visible; Airtight test machine of the present invention adopts controller to control whole test process; And under certain predetermined condition, carry out, eliminate the instability that manually-operated brings with this, reduce the probability of flase drop.
Embodiment
In order to make those skilled in the art person understand the technical scheme among the present invention better; To combine the accompanying drawing in the embodiment of the invention below; Technical scheme in the embodiment of the invention is carried out clear, intactly description; Obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, the every other embodiment that those of ordinary skills obtained should belong to the scope that the present invention protects.
The purpose of this invention is to provide a kind of airtight test machine, can solve in traditional airtight test machine test because the problem that the instability that manually-operated brings is high, probability of false detection is high.
The described airtight test machine of the embodiment of the invention comprises:
Airtight casing, its top is provided with the test casing, and the bottom of this test casing is provided with test board, has the pore that pipe adapter is installed in the middle of this test board, and said pipe adapter links to each other with second air-operated solenoid valve through wireway; This test board is provided with hydraulic cylinder and cylinder, and is respectively arranged with the hydraulic buttery valve and first air-operated solenoid valve on the air supply pipe of the oil inlet pipe of this hydraulic cylinder and cylinder; Be arranged on airtight box house, the water drum that the two ends that airtight casing is communicated with the test casing are not all sealed;
Air supply pipe comprises first arm that is provided with first air-operated solenoid valve and is connected with cylinder and second arm that is provided with the 3rd air-operated solenoid valve and is communicated with said airtight casing;
Be separately positioned on the entering water electromagnetic valve and the drain solenoid valve of said airtight bottom half water inlet and freeing port;
Be arranged on the exhaust solenoid valve of said airtight casing exhausr port;
The electronic digital display table, this electronic digital display table links to each other with gas pressure sensor, to show gas pressure value;
Controller is used to control the switch of said hydraulic buttery valve, first air-operated solenoid valve, second air-operated solenoid valve, the 3rd air-operated solenoid valve, exhaust solenoid valve, entering water electromagnetic valve and drain solenoid valve.
The course of work of said airtight test machine is:
(1) location workpiece
Workpiece is placed on the predeterminated position on the test board, makes workpiece be positioned on the test board.
(2) hydraulic cylinder compresses action to workpiece
Controller sends signal to hydraulic buttery valve, and hydraulic buttery valve receives that producing electromagnetic force behind the signal opens oil inlet passage, and fluid gets into hydraulic cylinder, hydraulic cylinder Work-sheet pressing on test board.
(3) cylinder plug-hole
Controller sends signal to first air-operated solenoid valve that is connected in first arm, and the generation electromagnetic force was opened first tube passage after first air-operated solenoid valve was received signal, and gas gets into cylinder, and cylinder carries out plug-hole to workpiece.
(4) to workpiece lumen inflation body
Controller second air-operated solenoid valve sends signal, and the generation electromagnetic force was opened gas circuit after second air-operated solenoid valve was received signal, and gas gets into the measured workpiece inner chamber through the wireway that is connected in second air-operated solenoid valve.Said wireway one end connects second air-operated solenoid valve, other end connecting pipe joint.
(5) whether test leaks gas
After the inflated, behind the voltage stabilizing certain hour, controller transmits signal to gas pressure sensor; The variation of gas pressure sensor perception workpiece lumen air pressure, atmospheric pressure value is presented on the electronic digital display table, as if the atmospheric pressure value maintenance or greater than the atmospheric pressure value requirement; Then workpiece is qualified, does examination and finishes exhaust solenoid valve work; Get rid of workpiece lumen gas, take out workpiece; If be lower than the air pressure required value, then carry out the water examination, water examination process: entering water electromagnetic valve receives that the signal of controller starts working; The water level of airtight casing begins to rise, rise to certain position after, controller sends signal to the 3rd air-operated solenoid valve; The generation electromagnetic force was opened second tube passage after the 3rd air-operated solenoid valve received signal; Feed gas to airtight casing, said gas will be tested water and be pressed in the water drum, and the water level in the water drum rises to and floods till the workpiece; Entering water electromagnetic valve is closed intake tunnel automatically, and the 3rd air-operated solenoid valve quits work; Second air-operated solenoid valve is received signal then, and gas circuit is opened, continue to carry out the inflation of a period of time to workpiece lumen, and which the position gas leakage of artificial observation workpiece, after observation finishes, drain solenoid valve and exhaust solenoid valve work, workpiece is taken out in the sluicing exhaust.
Can know that by above technical scheme of the present invention described airtight test machine adopts controller to control whole test process, and under certain predetermined condition, carry out, eliminate the instability that manually-operated brings, reduce the probability of flase drop with this.
Wherein, gas pressure sensor links to each other with controller; Controller transmits signal and gives the induced electricity magnet valve, and the induced electricity magnet valve sends signal to gas pressure sensor, and gas pressure sensor is presented at the value of air pressure on the electronic digital display table.
Obviously, workpiece directly is pressed on the test board probably the bottom abrasion to workpiece, so a rubber cushion that has pore is set on test board.The pore of rubber cushion communicates with the pore of test board, makes gas to get into workpiece lumen through test board and rubber cushion smoothly.
In order to realize better pressuring action, make workpiece stressed evenly, can on test board, settle a plurality of hydraulic cylinders uniformly; At this moment, need separator that oil circuit is divided into many, make fluid get into a plurality of hydraulic cylinders, to realize to Work-sheet pressing.Obviously, the quantity of cylinder also can be for a plurality of, and a plurality of pores of workpiece are stopped up.
For the embodiment of the invention is optimized more, the described airtight test machine of the embodiment of the invention also comprises: the air pressure regulator that links to each other with air supply pipe, this air pressure regulator are used for regulating the input gaseous tension; With the emergency stop switch that first arm links to each other, this emergency stop switch can run into the workpiece putting position incorrect, promptly stop when causing some emergency case such as human accident, increase the security of workpiece test; Counter, this counter replaces artificial counting adding up or the person that needs the statistical operation when detecting the quantity of workpiece every day the finished product workpiece, writes down workpiece quantity in real time accurately.
In order to make those skilled in the art person understand the present invention program better, below with the controller for the PLC controller is that example combines accompanying drawing and embodiment that the present invention is done further detailed description, certain controller of the present invention is not limited to the PLC controller.
In conjunction with Fig. 1, Fig. 2, Fig. 3 and Fig. 4, airtight test machine of the present invention comprises: test casing 1, airtight casing 2, air supply pipe 6 (air supply pipe 6 comprises first arm 61 and second arm 62), cylinder 7, the 3rd air-operated solenoid valve 8, emergency stop switch 9, air pressure regulator 10, rubber cushion 11, test board 12, pipe adapter 13, hydraulic cylinder 14, depression bar 15, briquetting 16, separator 17, register pin 18, water drum 19, rain glass 20, electronic digital display table 21, counter 22, workpiece 23, PLC controller 24, gas pressure sensor 25, intake tunnel 26, the first air-operated solenoid valve (not shown), the second air-operated solenoid valve (not shown), induced electricity magnet valve (not shown), wireway (not shown).
The annexation of each parts is described in the above-described embodiments, do not given unnecessary details at this, the course of work of introducing airtight test machine of the present invention below in conjunction with accompanying drawing in detail is following:
(1) location workpiece
Operating personnel aim at pre-packed register pin 18 on the test platform with the pilot hole of workpiece 23, and said register pin 18 can better be positioned at workpiece 23 on the test board 12, realize the location to workpiece 23.
(2) 14 pairs of workpiece 23 of hydraulic cylinder compress action
PLC controller 24 provides signal for the hydraulic buttery valve (not shown), and the generation electromagnetic force was opened oil inlet passage after hydraulic buttery valve obtained signal; Open Hydraulic Station 5, fluid gets into oil inlet passage, and separator 17 is divided into many to oil circuit; Be sent to a plurality of hydraulic cylinders 14; Under the cooperation of depression bar 15, briquetting 16, hydraulic cylinder 14 is pressed on workpiece 23 on the rubber cushion 11 on the test board 12, makes workpiece 23 base plane and rubber cushion 11 fit; Workpiece 23 all sealing forms internal cavities, realizes the pressuring action of 14 pairs of workpiece 23 of hydraulic cylinder.Described depression bar 15, briquetting 16 are parts of hydraulic cylinder, are responsible for measured workpiece is compressed.
(3) cylinder compound rubber plug (not marking among the figure) is realized the plug-hole effect
Open air compressor 3, gases at high pressure pass through to get into air supply pipes 6 behind the air pressure energy storage canister 4, cooperate rain glasss 20 to regulate the pressure of the gases at high pressure of importing at air pressure regulator 10, and the force value of the gases at high pressure of feasible input reaches the value that is provided with in advance.PLC controller 24 provides signal for the first air-operated solenoid valve (not shown), and the generation electromagnetic force was opened gas circuit after first air-operated solenoid valve obtained signal; Under the effect of first air-operated solenoid valve, gas gets into first arm 61, in cylinder 7, inflates, and under the cooperation of rubber plug (not marking among the figure), stops up the hole on the workpiece 23, realizes the plug-hole action of 7 pairs of workpiece 23 of cylinder.
(4) gas gets into the internal cavities of workpiece 23
PLC controller 24 provides signal for the second air-operated solenoid valve (not shown); The generation electromagnetic force was opened gas circuit after second air-operated solenoid valve obtained signal; Gases at high pressure get into the wireway (not shown) that links to each other with second air-operated solenoid valve with pipe adapter 13, get into the inner chamber of workpiece 23 then via pipe adapter 13; Because it is the inflation of carrying out for 4 seconds that the PLC controller is given the signal of second air-operated solenoid valve, can guarantee the minimum 0.2Mpa of atmospheric pressure value of inner chamber requirement later in 4 seconds, the said atmospheric pressure value that requires is made as 0.2Mpa, the automatic dead electricity of coil in second air-operated solenoid valve, inflated.
(5) whether the voltage stabilizing test leaks gas
PLC controller 24 transmits signal to gas pressure sensor 25 according to the variation of workpiece 23 internal cavities pressure.Gas pressure sensor 25 is presented at the sensed pressure variation on the electronic digital display table 21.Inflation is observed electronic digital display table 21 after accomplishing for 10 seconds, because the otherness of workpiece 23 qualities has two kinds of situation:
1) if electronic digital display table 21 shows that inner chamber air pressure keeps or greater than the atmospheric pressure value 0.2Mpa that requires, then workpiece 23 is qualified, does examination and accomplish; PLC controller 24 sends exhaust signal supply and exhaust solenoid valve (not shown), and exhaust solenoid valve is received signal, and the exhaust passage (not shown) is opened, and discharges gas, takes out workpiece 23, and test finishes, and the numerical value of counter 22 increases, the real-time statistics detection limit.
2) after 10 seconds, be lower than the atmospheric pressure value of requirement, then workpiece 23 carried out the water examination if electronic digital display table 21 shows inner chamber air pressure; Water examination process: the entering water electromagnetic valve (not shown) receives that the signal of PLC controller 24 starts working; Make water get into airtight casing from intake tunnel 26, when airtight casing 2 middle water levels rose to a certain degree (can flood workpiece 23 after water gets into water drum 19 as long as can guarantee), PLC controller 24 sent signal to the 3rd air-operated solenoid valve 8; The generation electromagnetic force was opened gas circuit after the 3rd air-operated solenoid valve 8 was received signal; Gas gets into airtight casing 2 from second arm 62, and said gas is gone into the hydraulic pressure in the airtight casing 2 in the water drum 19, till water entering test casing 1 floods workpiece 23; Entering water electromagnetic valve stops automatically, and the 3rd air-operated solenoid valve quits work; Then PLC controller 24 sends signal to second air-operated solenoid valve, and workpiece 23 inner chambers were inflated for 4 seconds, stops inflation after 4 seconds automatically; Carrying out manual observation workpiece 23 which position then has gas leakage, observes after 10 seconds the energising of drain solenoid valve (not shown) picked up signal; Drain solenoid valve work is carried out draining, decline of water table; Exhaust solenoid valve is started working, and gets rid of inner chamber gas, takes out workpiece 23.
Test process finishes, and the numerical value of counter 22 increases, the real-time statistics detection limit.
Can know that by above technical scheme of the present invention described airtight test machine adopts the PLC controller to control whole test process, and under certain predetermined condition, carry out, eliminate the instability that manually-operated brings, reduce the probability of flase drop with this; In addition owing to the Direct Water examination causes damage to workpiece easily; Cause unnecessary worker useless, and waste water resource, adopt airtight test machine of the present invention at first to do examination; Under the underproof situation of dried examination, carry out the water examination, effectively reduced like this because the problem that the Direct Water examination causes.
The above only is an embodiment of the present invention; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention; Can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.