CN101987267A - Method for producing wire mesh stainless steel fibrofelt compound filter disc - Google Patents
Method for producing wire mesh stainless steel fibrofelt compound filter disc Download PDFInfo
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- CN101987267A CN101987267A CN 201010579368 CN201010579368A CN101987267A CN 101987267 A CN101987267 A CN 101987267A CN 201010579368 CN201010579368 CN 201010579368 CN 201010579368 A CN201010579368 A CN 201010579368A CN 101987267 A CN101987267 A CN 101987267A
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- fibrofelt
- wire netting
- wire mesh
- combined filtration
- filtration sheet
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Abstract
The invention relates to a method for producing a wire mesh fibrofelt compound filter disc, which comprises the following steps of: processing metal fibers by using metal wires or metal alloys, knitting the metal fibers into a wire mesh, superposing fibrofelts with different filtering precision values and the wire mesh, placing the fibrofelts and the wire mesh which are superposed together into a vacuum sintering furnace or a protective atmosphere with a reducing property to sinter the fibrofelts and the wire mesh which are superposed at the temperature of 1,100 to 1,500 DEG C, and preserving the heat for 1 to 5 hours; performing cooling, rolling the sintered wire mesh fibrofelt compound filter disc by using a rolling mill to adjust a thickness, and finally obtaining the wire mesh fibrofelt compound filter disc in a stamping or cutting way. The wire mesh fibrofelt compound filter disc simultaneously has filtering resistance lower than that of a wire mesh filter, and the high filtering precision, high mechanical strength index and low production cost of the fibrofelt, and is an ideal material for filtering high-viscosity materials in a high-temperature environment.
Description
Technical field
The invention belongs to the filter plant production technical field, relate to a kind of production method that is widely used in the wire netting fibrofelt combined filtration sheet of industrial circles such as chemical industry, medicine, generating, metallurgy and food, this wire netting fibrofelt combined filtration sheet especially is adapted to the fine filtering of high-viscosity material under the chemical industry hot conditions, and is widely used in the manufacturing field of chemical industry fiber.
Background technology
All need fiber is fully removed by filter all particulate matters before wire drawing in the chemical fibre field of making, otherwise will fracture of wire in drawing process, occur, have a strong impact on the stability of production, and increase production cost, and bring great difficulty to production.This filtration requires high filtering accuracy, because filter material is operated under the hot conditions, has very high viscosity simultaneously, therefore can only use the filtering material of the low filtration resistance of wire netting silk screen class.Because this filtering material is behind the trapped particles material, self can be stained with filter material, and this material can't clean in the cooling after-hardening, thus can only be disposable product, thereby just need a kind of efficient, low-cost, high-intensity filtering material.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the invention provides a kind of production method with wire netting fibrofelt combined filtration sheet of low filtration resistance, high filtering precision and the high slight index of mechanics and low production cost.
The present invention solves the technical method that its technical problem adopts: a kind of production method of wire netting fibrofelt combined filtration sheet, earlier wire or metal alloy are processed into metallic fiber, then metallic fiber is woven into wire netting, fibrofelt and wire netting with different filtering accuracies is superimposed together again, after stack, the protective atmosphere of putting into vacuum sintering furnace more together or having a reducing property carries out sintering, and sintering temperature is 1100-1500 ℃, and temperature retention time is 1-5 hour; After cooling, the wire netting fibrofelt combined filtration sheet behind the sintering is suppressed and regulated thickness through milling train again, the form by punching press or shearing obtains wire netting fibrofelt combined filtration sheet at last.
The employed material of described metallic fiber has the elemental metals silk of Fe, Co, Ni, W, Mo, Cr, Cu, Al, Ti, Sn, Ta, Nb, Zr, or by the formed alloy of these metallic elements.
Described wire netting fibrofelt combined filtration sheet is composite metal nets all on the one side of metal fiber felt or two sides, and sintering obtains then.
Described wire netting fibrofelt combined filtration sheet is to be obtained by one deck or which floor wire netting and metal fiber felt stack.
The invention has the beneficial effects as follows: adopt wire netting fibrofelt combined filtration sheet to have the low filtration resistance of relative metal cloth filter simultaneously, having the high filtering precision of fibrofelt and high slight index of mechanics and low production cost simultaneously, is the desirable filtering material of high-viscosity material under the hot environment.
The specific embodiment
The present invention is further described below in conjunction with embodiment.
A kind of wire netting fibrofelt combined filtration sheet production method, earlier wire or metal alloy are processed into metallic fiber, then metallic fiber is woven into wire netting, the material that metallic fiber and wire netting use has the elemental metals silk of Fe, Co, Ni, W, Mo, Cr, Cu, Al, Ti, Sn, Ta, Nb, Zr, or by the formed alloy of these metallic elements; Wire netting is superimposed together with the fibrofelt of different filtering accuracies, the protective atmosphere of putting into vacuum sintering furnace then together or having a reducing property carries out sintering again, and sintering temperature is 1100-1500 ℃, and temperature retention time is 1-5 hour; After cooling, the wire netting fibrofelt combined filtration sheet behind the sintering is suppressed and regulated thickness through milling train again, the form by punching press or shearing obtains wire netting fibrofelt combined filtration sheet then.
Embodiment 1:Get long 1000mm, wide 500mm, silk footpath is 2 of 40 purpose stainless steel 316L wire nettings, the stainless steel fibre felt of the long 1000mm of same shearing, wide 500mm316L material, filtering accuracy are 40um.Above-mentioned stainless steel fibre felt is clipped between 2 stainless steel wire meshes, and the method for use butt-joint is the corner fixedly; Put into vacuum drying oven then together, carry out sintering at 1100-1500 ℃, be incubated 1-5 hour, after cooling, use mill milling thick to 1.2mm, the uniform filtering accuracy of thickness is a 40um wire netting fibrofelt composite filter material, uses punch ram to obtain the wire netting fibrofelt combined filtration sheet of φ 300mm then.
Embodiment 2:Get long 1000mm, wide 500mm, silk footpath is 1 of 40 purpose stainless steels, 304 wire netting, the stainless steel fibre felt of the long 1000mm of same shearing, wide 500mm316L material, filtering accuracy are 20um.Stainless steel fibre felt and stainless steel cloth is overlapping, and the method for use butt-joint is the corner fixedly; Put into vacuum drying oven then, carry out sintering at 1100-1500 ℃, be incubated 1-5 hour, after cooling, use mill milling thick to 1.0mm, and the uniform filtering accuracy of thickness is a 20um wire netting fibrofelt composite filter material, uses punch ram to obtain the wire netting fibrofelt combined filtration sheet of φ 150mm then.
Embodiment 3:Get long 1000mm, wide 500mm, silk footpath is 2 on 40 purpose iron-chromium-aluminum metal nets, the iron-chromium-aluminum felt of the long 1000mm of same shearing, wide 500mm material, filtering accuracy are 75um; The iron-chromium-aluminum felt is clipped between 2 Fe-Cr-Al wire nets, and the method for use butt-joint is the corner fixedly; Put into vacuum drying oven then, carry out sintering at 1100-1700 ℃, be incubated 1-5 hour, after cooling, use mill milling thick to 1.2mm, and the uniform filtering accuracy of thickness is a 70um wire netting fibrofelt composite filter material, uses punch ram to obtain the wire netting fibrofelt combined filtration sheet of φ 300mm then.
Embodiment 4:Get long 1000mm, wide 500mm, silk footpath is 4 of 40 purpose stainless steel 316L wire nettings, the stainless steel fibre felt of the wide 500mm316L material of the long 1000mm of same shearing, filtering accuracy are 40um; The stainless steel fibre felt is clipped between 4 stainless steel cloths, each 2 stainless steel cloth of stainless steel fibre felt both sides, the method for use butt-joint is the corner fixedly; Put into vacuum drying oven then, carry out sintering at 1100-1500 ℃, be incubated 1-5 hour, after cooling, use mill milling thick to 2.2mm, and the uniform filtering accuracy of thickness is a 40um wire netting fibrofelt composite filter material, uses punch ram to obtain the wire netting fibrofelt combined filtration sheet of φ 300mm then.
Claims (4)
1. the production method of a wire netting fibrofelt combined filtration sheet, it is characterized in that: earlier wire or metal alloy are processed into metallic fiber, then metallic fiber is woven into wire netting, fibrofelt and wire netting with different filtering accuracies is superimposed together again, after stack, the protective atmosphere of putting into vacuum sintering furnace more together or having a reducing property carries out sintering, and sintering temperature is 1100-1500 ℃, and temperature retention time is 1-5 hour; After cooling, the wire netting fibrofelt combined filtration sheet behind the sintering is suppressed and regulated thickness through milling train again, the form by punching press or shearing obtains wire netting fibrofelt combined filtration sheet at last.
2. the production method of wire netting fibrofelt combined filtration sheet as claimed in claim 1, it is characterized in that: the employed material of described metallic fiber has the elemental metals silk of Fe, Co, Ni, W, Mo, Cr, Cu, Al, Ti, Sn, Ta, Nb, Zr, or by the formed alloy of these metallic elements.
3. the production method of wire netting fibrofelt combined filtration sheet as claimed in claim 1 is characterized in that: described wire netting fibrofelt combined filtration sheet is composite metal nets all on the one side of metal fiber felt or two sides, and sintering obtains then.
4. as the production method of claim 1 or 3 described wire netting fibrofelt combined filtration sheets, it is characterized in that: described wire netting fibrofelt combined filtration sheet is to be obtained by one deck or which floor wire netting and metal fiber felt stack.
Priority Applications (1)
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CN 201010579368 CN101987267A (en) | 2010-12-09 | 2010-12-09 | Method for producing wire mesh stainless steel fibrofelt compound filter disc |
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CN 201010579368 CN101987267A (en) | 2010-12-09 | 2010-12-09 | Method for producing wire mesh stainless steel fibrofelt compound filter disc |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102179105A (en) * | 2011-04-08 | 2011-09-14 | 王东伟 | Production method of metal powder coating stainless-steel fibrofelt with nanometer-level filtering accuracy |
CN102943507A (en) * | 2012-11-29 | 2013-02-27 | 南充市大禹水务科技有限责任公司 | Rural tower-free aseptic hygienic automatic water supply device |
CN103075826A (en) * | 2013-01-28 | 2013-05-01 | 山西明浩锦达新能源有限公司 | Solar netting wire heat absorber |
CN103801156A (en) * | 2014-03-05 | 2014-05-21 | 哈尔滨工业大学(威海) | Multi-layer metal fiber sintered felt |
CN103978216A (en) * | 2014-04-28 | 2014-08-13 | 广州海辰过滤技术有限公司 | Method and equipment for continuously producing sintered metal fiber filter material |
CN104228193A (en) * | 2014-07-16 | 2014-12-24 | 华南理工大学 | Method for preparing long-fiber composite material |
WO2015010351A1 (en) * | 2013-07-22 | 2015-01-29 | Wang Dongwei | Method for manufacturing composite filter tube and filter element made of multilayer metal mesh and metal powders |
CN108579209A (en) * | 2018-04-20 | 2018-09-28 | 山东泰鹏新材料有限公司 | A kind of isolated material and preparation method thereof |
CN117225081A (en) * | 2023-09-15 | 2023-12-15 | 广东新力新材料有限公司 | Film-covered metal fiber felt |
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CN201316580Y (en) * | 2009-03-16 | 2009-09-30 | 杨超 | Metal fiber sintered felt air filter |
CN201500487U (en) * | 2009-09-11 | 2010-06-09 | 西安菲尔特金属过滤材料有限公司 | Iron-chromium-aluminum sintered fibrofelt |
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US3705021A (en) * | 1964-08-24 | 1972-12-05 | David R Johnson | Reinforced metal fibril mats and methods of making same |
EP0949028B1 (en) * | 1998-04-08 | 2007-07-11 | Mitsubishi Materials Corporation | High strength spongy sintered metal composite sheet and production method thereof |
CN1942270A (en) * | 2004-04-15 | 2007-04-04 | 贝卡尔特股份有限公司 | Method of manufacturing of a sintered metal fiber medium |
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Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102179105B (en) * | 2011-04-08 | 2013-11-27 | 王东伟 | Production method of metal powder coating stainless-steel fibrofelt with nanometer-level filtering accuracy |
CN102179105A (en) * | 2011-04-08 | 2011-09-14 | 王东伟 | Production method of metal powder coating stainless-steel fibrofelt with nanometer-level filtering accuracy |
CN102943507A (en) * | 2012-11-29 | 2013-02-27 | 南充市大禹水务科技有限责任公司 | Rural tower-free aseptic hygienic automatic water supply device |
CN102943507B (en) * | 2012-11-29 | 2014-02-12 | 南充市大禹水务科技有限责任公司 | Rural tower-free aseptic hygienic automatic water supply device |
CN103075826A (en) * | 2013-01-28 | 2013-05-01 | 山西明浩锦达新能源有限公司 | Solar netting wire heat absorber |
WO2015010351A1 (en) * | 2013-07-22 | 2015-01-29 | Wang Dongwei | Method for manufacturing composite filter tube and filter element made of multilayer metal mesh and metal powders |
US10092865B2 (en) | 2013-07-22 | 2018-10-09 | Dongwei Wang | Method for producing composite filter tube and filter element made of multilayer metal mesh and metal powders |
CN103801156A (en) * | 2014-03-05 | 2014-05-21 | 哈尔滨工业大学(威海) | Multi-layer metal fiber sintered felt |
CN103978216A (en) * | 2014-04-28 | 2014-08-13 | 广州海辰过滤技术有限公司 | Method and equipment for continuously producing sintered metal fiber filter material |
CN103978216B (en) * | 2014-04-28 | 2016-07-27 | 苏州海普过滤分离科技有限公司 | A kind of method of continuous production sintered metal fiber filtering material and equipment thereof |
CN104228193B (en) * | 2014-07-16 | 2016-06-22 | 华南理工大学 | A kind of preparation method of long fiber composites |
CN104228193A (en) * | 2014-07-16 | 2014-12-24 | 华南理工大学 | Method for preparing long-fiber composite material |
CN108579209A (en) * | 2018-04-20 | 2018-09-28 | 山东泰鹏新材料有限公司 | A kind of isolated material and preparation method thereof |
CN117225081A (en) * | 2023-09-15 | 2023-12-15 | 广东新力新材料有限公司 | Film-covered metal fiber felt |
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Application publication date: 20110323 |