Coal material decomposition horizontal revolving equipment
Technical field
The invention belongs to the comprehensive utilization of coal material, energy-conserving and emission-cutting technology field, be specifically related to a kind of coal material decomposition horizontal revolving equipment.
Background technology
In known technology, the coal system of utilization coal gas is arranged, have and utilize the coal preparing natural gas, utilize coal to carry out high temperature, middle temperature, semi-coking, system gas in addition, but above-mentioned processing method is not coal dust to be rolled into a ball caked, will screen the piece material exactly, raw materials cost increases, or institute's aerogenesis calorific value is not high, and added value is little, and economic benefit and social benefit are not remarkable.It is hybrid that the type of heating of stove can be divided into external-heat, internal heat type and the outer heat of interior heat.The heating medium of external-heat stove does not directly contact with raw material, and heat is imported into by the furnace wall; The heating medium of internal heat type stove directly contacts with raw material, because of the difference of heating medium has two kinds of the gentle body heat support methods of solid heat carrier method.
Internal heat type gaseous heat-carrier method is the industrial typical method that has adopted.This method adopts gaseous heat-carrier internal heat type vertical continuous stove, promptly comprises dryer section from top to down, decomposes section and cooling section three parts.(about 25~60mm) from top to bottom move, and directly contact with the burning gas adverse current and are heated for coal low-temperature decomposition brown coal or the type piece that is pressed into by brown coal.About 15% o'clock of the water content of furnace roof raw material removes below the moisture to 1.0% in dryer section, and upstream about 250 ℃ of hot gass are chilled to 80~100 ℃.Dry back raw material is heated to about 500 ℃ in the decomposition section by 600~700 ℃ of oxygen-free burning gas, and thermolysis takes place; Hot gas is chilled to about 250 ℃, and the semicoke of generation enters cooling section and cooled off by cold air.Semicoke is discharged back further water and air cooling.From decomposing section volatile matter of overflowing, obtain tar and pyrolysis water through steps such as condensation, coolings.This type of type of furnace was all once had in Germany, the U.S., the Soviet Union, Czechoslovakia, New Zealand and Japan.
The internal heat type solid heat carrier method is the typical method of solid thermal carriers internal heat type.Raw material is brown coal, noncaking coal, weak caking coal and resinous shale.Be the pilot plant of 10t/h coal in this Teng Jianyou one cover processing power of Germany Dorr the 1950's, and the thermal barrier of use is solid particulate (little porcelain ball, sand or a semicoke).Because the process product gas does not contain waste gas, so the equipment size of after-treatment system is less, caloric power of gas is higher, can reach 20.5~40.6MJ/m
3Therefore this method has very big processing power because the temperature difference is big, and particle is little, and heat transfer is exceedingly fast.The gained liquid product is more, during the processing high volatile coal, productive rate can reach 30%.L-R method technical process coal low-temperature decomposition is at first with the fritter feed coal of preliminary preheating, mixes in mixing tank with the hot semicoke from separator, and the thermolysis effect takes place.Fall into then in the snubber, stop certain hour, finish thermolysis.The semicoke that comes out from snubber enters the riser tube bottom, is submitted by warm air, and burning-off carbon residue wherein in riser tube elevates the temperature simultaneously, enters then and carries out gas solid separation in the separator.Semicoke returns mixing tank again, so circulation.Volatile matter from mixing tank is overflowed through dedusting, condensation and cooling, recovery oils, obtains the higher coal gas of calorific value.
Current, coal resolving device commonly used mainly is to have two kinds, and having a kind of is the shaft furnace structure, and the inflammable gas that this structure combustion product gases and coal produce makes that the purity of combustible gas is low, and added value is low, also has part to discharge, and causes a large amount of wastes of resource and the pollution of environment.Another kind of shaft kiln is that coal cinder is placed on the dividing plate with holes, coal cinder top having heaters, because of the coal cinder on the dividing plate has certain ulking thickness, can not be by even heating, decomposition, need heat, decompose with the gas circulation that is decomposed, what is more important, because a large amount of existence of coal dividing plate cocycle ventilating pit, coal dust can leak down from ventilating pit, so coal dust need be processed coal-forming group earlier when coal dust need enter shaft kiln, separate so coal dust can not be directly used in the kiln body, this has just correspondingly increased the cost that coal dust decomposes, and has reduced economic benefit.
Summary of the invention
The present invention is for solving the problem that exists in above-mentioned technology and the method, proposed a kind of can be directly with the coal dust separating substances, improve its comprehensive utilization value, energy-saving and emission-reduction, thereby the coal material decomposition horizontal revolving equipment that improves the economic and social benefits.
A kind of coal material decomposition horizontal revolving equipment, comprise a horizontal sealing rotary kiln body, described rotary kiln body comprises an opening for feed, a discharge port, along kiln body direction a combustion unit is set in the described rotary kiln body, described combustion unit is by gas inlet pipe, air intake duct, burner, lighter for ignition, flame gas radiating pipe, heat absorption or radiator element are formed in a large number.Described gas inlet pipe, air intake duct be arranged in parallel along the axis direction of rotary kiln body, described burner one side is communicated with described gas inlet pipe, air intake duct, the opposite side of described burner is communicated with the flue gas radiating pipe, described lighter for ignition is arranged in the burner, and a large amount of heat absorptions or heat radiation flap all are set on described gas inlet pipe, air intake duct and the flame gas radiating pipe.Form the coal material between described combustion unit and the rotary kiln body inwall and advance split tunnel, described coal material advances split tunnel to be communicated with described opening for feed and discharge port, opening for feed place end is provided with the isolated combustion gas of coal, tar gas collection tube on the described rotary kiln body, the isolated combustion gas of described coal, tar gas collection tube advance split tunnel to be communicated with the coal material, and the other end is connected with combustion gas dedusting liquid body.The described flame gas manifold trunk the other end stretches out outside the rotary kiln and is communicated with coal preheating, drying installation.
The coal dust propulsive mechanism of kicking up is set on the described rotary kiln body inwall.
The described coal dust propulsive mechanism of kicking up is the plate of raising that is arranged in a large number on the rotary kiln body inwall.
Between described combustion unit and the rotary kiln body inwall pipeline supporting mechanism is set.
Described rotary kiln body inwall is provided with insulating, reduces thermosteresis in the kiln.
Because the horizontal airtight rotary kiln body that the kiln form makes basic horizontal into is decomposed in the setting that the present invention will use always, gas inlet pipe in the rotary kiln body internal combustion device, air intake duct is brought air and combustion gas into burner, lighter for ignition is lighted gas mixture, flame source of the gas source after the burning constantly enters radiating pipe, the a large amount of heat that produces is again by a large amount of fin conductive, be radiated on the coal dust in the cavity that forms between combustion unit and the rotary kiln body inwall, absorbed fully by the coal dust that is provided with on the rotary kiln body inwall coal dust that propulsive mechanism kicks up of kicking up, coal dust heats up and decomposes, just in advancing split tunnel, the coal material resolves into combustion gas, the coal that tar gas and calorific value are higher, the combustion gas that is decomposed separates combustion gas with tar gas by described coal, the tar gas collection tube is connected with rotary kiln combustion gas dedusting liquid body outward, with the combustion gas that decomposes, tar gas is collected, dedusting, separate, pressurized liquefied.A large amount of heat absorbing sheets fully absorb high temperature and have decomposed heat in the coal dust on described gas inlet pipe, the air intake duct, by gas inlet pipe, air intake duct with combustion gas, the abundant preheating of air, made full use of the heat energy that system produces on the one hand, make the temperature of coal dust slowly reduce simultaneously, finally be convenient to store and utilize.Described combustion unit is provided with the pipeline supporting mechanism, further improves bonded reliability and stability between burner and the rotary kiln body; One end of described flame gas radiating pipe is connected with coal dust drying and preheating mechanism, assurance is by remaining a large amount of heat energy by the dry intensification of coal dust preabsorption in the retrotracheal flame gas of flame, improved rate of energy, also improved simultaneously the temperature that enters the preceding coal dust of rotary kiln body greatly, reduced the water content of coal dust, make coal dust decomposition and separation quickly and efficiently, fully save and utilized the energy, improved the utilization ratio of coal resource widely and utilized level, will bring a large amount of economic benefits and social benefit for entire society.
Description of drawings:
The present invention is described further below in conjunction with accompanying drawing:
Fig. 1 is a structural representation of the present invention.
Fig. 2 be among Fig. 1 A-A to structural representation.
Fig. 3 be among Fig. 1 B-B to structural representation.
Embodiment:
As Fig. 1, Fig. 2, shown in Figure 3: a kind of coal material decomposition horizontal revolving equipment, comprise a horizontal sealing rotary kiln body 1, described rotary kiln body 1 can be a level, also angle that can be angled with horizontal plane, described rotary kiln body 1 comprises an opening for feed 2, discharge port 3, along kiln body direction a combustion unit is set in the described rotary kiln body 1, described combustion unit is by gas inlet pipe 4, air intake duct 5, burner 7, lighter for ignition 8, radiating pipe 6, heat radiation or heat absorbing sheet 9 are formed in a large number.Described gas inlet pipe 4, air intake duct 5 be arranged in parallel along the axis direction of rotary kiln body 1, it is external that described air intake duct 5 stretches out rotary kiln, described burner 7 one sides are communicated with radiating pipe 6, opposite side and gas inlet pipe 4, air intake duct 5 is communicated with, described lighter for ignition 8 is arranged in the burner 7, form the coal material between described combustion unit and rotary kiln body 1 inwall and advance split tunnel 10, described coal material advances split tunnel 10 to be communicated with described opening for feed 2 and discharge port 3, the combustion gas outside the rotary kiln body 1 is stretched out in opening for feed 2 place end settings on the described rotary kiln body 1, tar gas collection tube 11, described coal separates combustion gas, tar gas collection tube 11 advances split tunnel 10 to be communicated with the coal material, the other end is connected with combustion gas dedusting liquid body 12, and described radiating pipe 6 stretches out outside the rotary kiln 1.Gas inlet pipe 4 in the rotary kiln body 1 internal combustion device, air intake duct 5 is brought air and combustion gas into burner 7, lighter for ignition 8 is lighted gas mixture, flame source of the gas source after the burning constantly enters radiating pipe 6, the a large amount of heat that produces is by radiating pipe 6 walls and 9 conduction of a large amount of radiator element, be radiated on the coal dust in the cavity that forms between combustion unit and rotary kiln body 1 inwall, absorbed fully by the coal dust that is provided with on rotary kiln body 1 inwall coal dust that propulsive mechanism 13 kicks up of kicking up, coal dust heats up and decomposes, just in advancing split tunnel 10, the coal material resolves into combustion gas, tar gas and higher calorific value coal, combustion gas separates combustion gas with tar gas by described coal, tar gas collection tube 11 is connected with the combustion gas dedusting liquid body 12 of rotary kiln outer 1, with the combustion gas that decomposes, tar gas is collected, dedusting, separate, pressurized liquefied.Described rotary kiln body 1 inwall is provided with the heat insulating layer.