A kind of conical gas distributor
Technical field
The present invention relates to a kind of gas distributor that is adapted to chemical field, especially relate to gas distributor in a kind of fluid bed.
Background technology
The a large amount of using gases distributors of chemical field have flat, the spherical crown shape and taper.It one of mainly acts on is for allowing reactant evenly distribute, accelerating reaction efficiency and shorten reaction time.
For example, the fluid bed in the organosilicon manufacturing field just needs to use the conical gas distributor.As depicted in figs. 1 and 2, on gas distributor 11, be provided with a plurality of sieve apertures 12.After silica flour enters HTHP fluidisation bed, need enter finger-type heat exchanger tube place by a plurality of sieve apertures 12 on the gas distributor 11 and carry out chemical reaction.
But pulverous silica flour has carried a large amount of impact energys under the condition of HTHP.During sieve aperture 12 on entering gas distributor 11, can bump and rub with sieve aperture periphery place 13, and sieve aperture periphery place 13 also just becomes the place that is worn easily.After time is permanent, will be worn out the hole of depression, sieve aperture periphery place 13, make the operating efficiency of gas distributor reduce and solid particulate distributions inhomogeneous.
Therefore, the above-mentioned defective gas distributor that will badly influence and the driving time and the time between overhauls(TBO) of fluid bed.For example, gas distributor seriously will be replaced within half a year owing to being worn, and fluid bed and whole organosilicon manufacturing equipment all need the maintenance of stopping during replacing, thereby can badly influence operating efficiency, has also caused the unnecessary wasting of resources simultaneously.
Summary of the invention
The present invention has designed a kind of conical gas distributor, and the technical problem of its solution is: the gas distributor that (1) existing fluid bed uses is short service life, has also had a strong impact on production efficiency simultaneously; (2) the frequent replacing of existing gas distributor will cause serious waste to resource.
In order to solve the technical problem of above-mentioned existence, the present invention has adopted following scheme:
A kind of conical gas distributor comprises a plurality of sieve apertures (12), is respectively equipped with a wear-resistant projection (2) in described a plurality of sieve apertures (12), is provided with the current hole (26) of a solid particle in the center of described wear-resistant projection (2); Described wear-resistant projection (2) comprises a wear-resistant raised bodies part (22), upper fixing element (23) and following fixture (24), and the length of described wear-resistant raised bodies part (22) is greater than the thickness of gas distributor wall (21); After described wear-resistant raised bodies part (22) inserted described sieve aperture (12), described wear-resistant raised bodies part (22) was fixedly connected on described upper fixing element (23) and described fixture (24) down on the gas distributor wall (21) by horizontal fixed device and vertical fixing device.
Further, described horizontal fixed device is standing screw (25), is provided with the horizontal thread groove that is complementary with described standing screw (25) on described upper fixing element (23), described fixture (24) down and described wear-resistant raised bodies part (22).
Further, described vertical fixing device is that the upper/lower terminal of described wear-resistant raised bodies part (22) all is provided with vertical screw thread (28), and described upper fixing element (23) also is provided with the vertical screw thread that is complementary on the fixture (24) down with described;
Further, go up connection three standing screws (25) at each described wear-resistant raised bodies part (22), the angle of the formation between any two described standing screws (25) is 120 degree.
Further, the length of described wear-resistant raised bodies part (22) is greater than the thickness summation of described upper fixing element (23), described fixture (24) down and described gas distributor wall (21), and described wear-resistant raised bodies part (22) two ends exceed described upper fixing element (23) and the described zone of fixture (24) down respectively is a boss (27).
Further, the distributed number mode of described a plurality of sieve aperture (12) on described gas distributor is interior structure of dredging outside close.
A kind of conical gas distributor comprises a plurality of sieve apertures, is respectively equipped with a wear-resistant projection in described a plurality of sieve apertures, is provided with the current hole of a solid particle in the center of described wear-resistant projection; Described wear-resistant projection comprises a wear-resistant raised bodies part, upper fixing element and following fixture, and the length of described wear-resistant raised bodies part is greater than the thickness of gas distributor wall; Described fixture down and described wear-resistant projection are integral piece, and form the wear-resistant raised bodies part of a T type, after the wear-resistant raised bodies part of described T type inserted in the described sieve aperture, the wear-resistant raised bodies part of described T type was fixedly connected on upper fixing element on the described gas distributor wall by a horizontal fixed device and vertical fixing device.
Further, described horizontal fixed device is standing screw (35), is provided with the thread groove that is complementary with described standing screw (35) on described upper fixing element (33) and the wear-resistant raised bodies part of described T type (32).
Further, described vertical fixing device is that the upper end of described wear-resistant raised bodies part (32) is provided with vertical screw thread (37), also is provided with the vertical screw thread that is complementary on the described upper fixing element (33);
Further, the distributed number mode of described a plurality of sieve aperture (12) on described gas distributor is interior structure of dredging outside close.
This conical gas distributor is compared with traditional gas distributor, has following beneficial effect:
(1) the present invention is owing to be respectively equipped with a wear-resistant projection in a plurality of sieve apertures of gas distributor, when the silica flour under the HTHP enters gas distributor, to directly act on the wear-resistant projection, rather than the sieve aperture periphery that directly acts on gas distributor is located, the wearing and tearing that silica flour under the HTHP is located the sieve aperture periphery must get and earlier wear-resistant projection be worn away, thereby prolonged service life of gas distributor, also improved the operating efficiency and the product yield of equipment simultaneously.
(2) the present invention is owing to be fixed on wear-resistant projection on the gas distributor wall by horizontal fixed device and vertical fixing device, these two kinds of fixtures cooperatively interact use can so that wear-resistant projection can high-temperature and high-pressure conditions under, the situation that the silica flour bump that stands high-speed motion down and can generation part separate and gets loose has further prolonged service life of gas distributor.
(3) the present invention is owing to be fixed on wear-resistant raised bodies part, upper fixing element and/or following fixture on the gas distributor wall by standing screw, the standing screw installation position is positioned at the both sides of upper fixing element and/or following fixture, be not in the position that solid particle is easy or strong wear arrives, thereby prolongation in the service life of standing screw, make and easily wear-resistant projection is removed and changed from gas distributor.
(4) the wear-resistant projection of using among the present invention is owing to be the structure that adopts wear-resistant raised bodies part, upper fixing element and following fixture, the perhaps structure of the wear-resistant raised bodies part of T type, upper fixing element and standing screw, make whole wear-resistant projection manufacturing, install and replace with very simple, and manufacturing cost is also very cheap.
(5) the present invention is owing to the zone that exceeds upper fixing element and following fixture at wear-resistant raised bodies part two ends respectively is a boss, thereby can further increase the silica flour of input and output gas distributor and zone and the time that wear-resistant projection wearing and tearing contact, thereby further prolonged the service life of gas distributor.
(6) the present invention is owing to adopt the structure of the wear-resistant raised bodies part of T type, upper fixing element and standing screw, because the porch of gas distributor is the strongest zones of solid particle wearing and tearing, the T connector of the T type is wear-resistant raised bodies part is in this strongest zone of solid particle wearing and tearing, owing to reduced the use of time fixture and standing screw, make the wear-resistant raised bodies part of T type in the future dismounting and the least possible solid particle effect of attrition that is subjected to is installed, also reduced the use of parts simultaneously.
(7) mode that distributes at gas distributor of a plurality of sieve apertures of the present invention is interior close outer thin structure, this constructor closes the distribution mode and a distribution mode of interior heat of the finger-type heat exchanger tube of fluid bed, the finger-type heat exchanger tube of gas distributor zone line top is more and heat concentrated, fully react in order to make more silica flour enter this zone, thereby offer more sieve aperture at the gas distributor zone line, and in the neighboring area because finger-type heat exchanger tube negligible amounts and heat are low relatively, thereby the sieve aperture limited amount of offering in the gas distributor neighboring area, to guarantee best reactiveness.
Description of drawings
Fig. 1 is the structural representation of existing gas distributor;
Fig. 2 is the profile of existing gas distributor;
Fig. 3 is the cross-sectional view of conical gas distributor of the present invention;
Fig. 4 is the cross-sectional view of the wear-resistant projection of conical gas distributor of the present invention;
Fig. 5 is the structural representation of second kind of embodiment of the wear-resistant projection of conical gas distributor of the present invention;
Fig. 6 is the structural representation of the third embodiment of the wear-resistant projection of conical gas distributor of the present invention;
Fig. 7 is the vertical view of the wear-resistant projection of conical gas distributor of the present invention;
Fig. 8 is the wear-resistant raised bodies part structural representation of conical gas distributor of the present invention;
Fig. 9 is the structural representation of the 4th kind of embodiment of conical gas distributor of the present invention.
Description of reference numerals:
The 11-gas distributor; The 12-sieve aperture; 13-sieve aperture periphery place;
The wear-resistant projection of 2-; 21-gas distributor wall; 22-is wear-resistant raised bodies part; The 23-upper fixing element; Fixture under the 24-; The 25-standing screw; The 26-solid particle hole of passing through; The 27-boss; The vertical screw thread of 28-;
31-gas distributor wall; The 32-T type is wear-resistant raised bodies part; The 33-upper fixing element; 34-solid particle approach axis; The 35-standing screw; The 36-solid particle hole of passing through; The vertical screw thread of 37-.
The specific embodiment
Below in conjunction with Fig. 3 to Fig. 9, the present invention will be further described:
As shown in Figure 3, a kind of conical gas distributor comprises a plurality of sieve apertures 12, is respectively equipped with one wear-resistant protrudingly 2 in a plurality of sieve apertures 12, is provided with the current hole 26 of a solid particle in described wear-resistant protruding 2 center.Owing in a plurality of sieve apertures 12 of gas distributor, be respectively equipped with one wear-resistant protruding 2, when the silica flour under the HTHP enters gas distributor, to directly act on the wear-resistant projection, rather than the sieve aperture periphery that directly acts on gas distributor is located, the wearing and tearing that silica flour under the HTHP is located the sieve aperture periphery must get and earlier wear-resistant projection be worn away, thereby prolonged service life of gas distributor, also improved the operating efficiency and the product yield of equipment simultaneously.
As shown in Figure 4, described wear-resistant protruding 2 comprise a wear-resistant raised bodies part 22, upper fixing element 23 and following fixture 24, and the length of wear-resistant raised bodies part 22 is greater than the thickness of gas distributor wall 21; After wear-resistant raised bodies part 22 inserted in the sieve aperture 12, the both ends up and down of wear-resistant raised bodies part 22 were fixedly connected on upper fixing element 23 and following fixture 24 on the gas distributor wall 21 by a horizontal fixed device and vertical fixing device respectively.
This horizontal fixed device is a standing screw 25, is provided with the thread groove that is complementary with standing screw 25 on upper fixing element 23, following fixture 24 and wear-resistant raised bodies part 22.Standing screw 25 installation positions are positioned at the both sides of upper fixing element 23 and following fixture 24, be not in the position that solid particle is easy or strong wear arrives, thereby prolongation in the service life of standing screw 25, make and easily wear-resistant projection is removed and changed from gas distributor.
The upper/lower terminal that this vertical fixing device is wear-resistant raised bodies part 22 all is provided with vertical screw thread 28, and upper fixing element 23 also is provided with the vertical screw thread that is complementary on the fixture 24 down with described.
The diameter of wear-resistant raised bodies part 22 equals the diameter of sieve aperture 12, and this structure also makes wear-resistant raised bodies part 22 have better matching with gas distributor wall 21.
As shown in Figure 5, the diameter of whole standing screw 25 in the horizontal fixed device is identical, screw head is not set, thereby make whole standing screw 25 all embed in upper fixing element 23, following fixture 24 and the wear-resistant raised bodies part 22, avoided standing screw 25 to be worn fully, for dismounting in the future provides guarantee.In addition, standing screw 25 is positioned near gas distributor wall 21 with upper fixing element 23, following fixture 24 and wear-resistant raised bodies part 22 tie points, the time that standing screw 25 is worn down to be delayed or be prolonged to this structure can, indirect prolongation the service life of gas distributor.
As shown in Figure 6, the length of wear-resistant raised bodies part 22 is greater than the thickness summation of upper fixing element 23, following fixture 24 and gas distributor wall 21, and the zone that wear-resistant raised bodies part 22 two ends exceed upper fixing element 23 and following fixture 24 respectively is a boss 27.Thereby can further increase the silica flour of input and output gas distributor and zone and the time that wear-resistant projection wearing and tearing contact, thereby further prolonged the service life of gas distributor.
The distributed number mode of a plurality of sieve apertures 12 on gas distributor is interior structure of dredging outside close.This constructor closes the distribution mode and a distribution mode of interior heat of the finger-type heat exchanger tube of fluid bed, the finger-type heat exchanger tube of gas distributor zone line top is more and heat concentrated, fully react in order to make more silica flour enter this zone, thereby offer more sieve aperture at the gas distributor zone line, and in the neighboring area because finger-type heat exchanger tube negligible amounts and heat are low relatively, thereby the sieve aperture limited amount of offering in the gas distributor neighboring area, to guarantee best reactiveness.
As shown in Figure 7,26 one-tenth one concentric structures in the current hole of wear-resistant protruding 2 wear-resistant raised bodies part 22, upper fixing element 23 and solid particle.Connect three standing screws 25 on each wear-resistant raised bodies part 22, the angle of the formation between any two standing screws 25 is 120 degree.Thereby three tie points form equilateral triangles, make being fixed on the gas distributor wall 21 that each wear-resistant raised bodies part 22 can be stable.
As shown in Figure 8, the upper/lower terminal of wear-resistant raised bodies part 22 all is provided with vertical screw thread 28.
As shown in Figure 9, the present invention is wear-resistant protruding 2 also to exist the 4th kind of structure, and a kind of conical gas distributor comprises a plurality of sieve apertures, is respectively equipped with a wear-resistant projection in described a plurality of sieve apertures, is provided with the current hole of a solid particle in the center of wear-resistant projection; Wear-resistant projection comprises a wear-resistant raised bodies part, upper fixing element and following fixture, and the length of wear-resistant raised bodies part is greater than the thickness of gas distributor wall; Following fixture and wear-resistant projection are integral piece, and form the wear-resistant raised bodies part of a T type, after the T type is wear-resistant raised bodies part inserted in the sieve aperture, the T type is wear-resistant, and the raised bodies part was fixedly connected on upper fixing element on the gas distributor wall by a horizontal fixed device and vertical fixing device.
This horizontal fixed device is a standing screw 35, is provided with the thread groove that is complementary with standing screw 35 on upper fixing element 33 and the wear-resistant raised bodies part 32 of T type.The upper end that this vertical fixing device is wear-resistant raised bodies part 32 is provided with vertical screw thread 37, also is provided with the vertical screw thread 37 that is complementary on the upper fixing element 33;
Connect three described standing screws 35 on the wear-resistant raised bodies part 32 of each T type, the angle of the formation between any two described standing screws 35 is 120 degree.Thereby three tie points form equilateral triangles, make being fixed on the gas distributor wall 31 that the wear-resistant raised bodies part 32 of each T type can be stable.
The distributed number mode of described a plurality of sieve aperture 12 on gas distributor is interior structure of dredging outside close.This constructor closes the distribution mode and a distribution mode of interior heat of the finger-type heat exchanger tube of fluid bed, the finger-type heat exchanger tube of gas distributor zone line top is more and heat concentrated, fully react in order to make more silica flour enter this zone, thereby offer more sieve aperture at the gas distributor zone line, and in the neighboring area because finger-type heat exchanger tube negligible amounts and heat are low relatively, thereby the sieve aperture limited amount of offering in the gas distributor neighboring area, to guarantee best reactiveness.
The diameter of the T type is wear-resistant raised bodies part 32 equals the diameter of described sieve aperture 12.This structure also makes the wear-resistant raised bodies part 32 of T type have better matching with gas distributor wall 31.
This conical gas distributor is compared with traditional gas distributor, has following beneficial effect:
(1) the present invention is owing to be respectively equipped with a wear-resistant projection in a plurality of sieve apertures of gas distributor, when the silica flour under the HTHP enters gas distributor, to directly act on the wear-resistant projection, rather than the sieve aperture periphery that directly acts on gas distributor is located, the wearing and tearing that silica flour under the HTHP is located the sieve aperture periphery must get and earlier wear-resistant projection be worn away, thereby prolonged service life of gas distributor, also improved the operating efficiency and the product yield of equipment simultaneously.
(2) the present invention is owing to be fixed on wear-resistant projection on the gas distributor wall by horizontal fixed device and vertical fixing device, these two kinds of fixtures cooperatively interact use can so that wear-resistant projection can high-temperature and high-pressure conditions under, the situation that the silica flour bump that stands high-speed motion down and can generation part separate and gets loose has further prolonged service life of gas distributor.
(3) the present invention is owing to be fixed on wear-resistant raised bodies part, upper fixing element and/or following fixture on the gas distributor wall by standing screw, the standing screw installation position is positioned at the both sides of upper fixing element and/or following fixture, be not in the position that solid particle is easy or strong wear arrives, thereby prolongation in the service life of standing screw, make and easily wear-resistant projection is removed and changed from gas distributor.
(4) the wear-resistant projection of using among the present invention is owing to be the structure that adopts wear-resistant raised bodies part, upper fixing element and following fixture, the perhaps structure of the wear-resistant raised bodies part of T type, upper fixing element and standing screw, make whole wear-resistant projection manufacturing, install and replace with very simple, and manufacturing cost is also very cheap.
(5) the present invention is owing to the zone that exceeds upper fixing element and following fixture at wear-resistant raised bodies part two ends respectively is a boss, thereby can further increase the silica flour of input and output gas distributor and zone and the time that wear-resistant projection wearing and tearing contact, thereby further prolonged the service life of gas distributor.
(6) the present invention is owing to adopt the structure of the wear-resistant raised bodies part of T type, upper fixing element and standing screw, because the porch of gas distributor is the strongest zones of solid particle wearing and tearing, the T connector of the T type is wear-resistant raised bodies part is in this strongest zone of solid particle wearing and tearing, owing to reduced the use of time fixture and standing screw, make the wear-resistant raised bodies part of T type in the future dismounting and the least possible solid particle effect of attrition that is subjected to is installed, also reduced the use of parts simultaneously.
(7) mode that distributes at gas distributor of a plurality of sieve apertures of the present invention is interior close outer thin structure, this constructor closes the distribution mode and a distribution mode of interior heat of the finger-type heat exchanger tube of fluid bed, the finger-type heat exchanger tube of gas distributor zone line top is more and heat concentrated, fully react in order to make more silica flour enter this zone, thereby offer more sieve aperture at the gas distributor zone line, and in the neighboring area because finger-type heat exchanger tube negligible amounts and heat are low relatively, thereby the sieve aperture limited amount of offering in the gas distributor neighboring area, to guarantee best reactiveness.
In conjunction with the accompanying drawings the present invention has been carried out exemplary description above; obvious realization of the present invention is not subjected to the restriction of aforesaid way; as long as the various improvement of having adopted method design of the present invention and technical scheme to carry out; or design of the present invention and technical scheme are directly applied to other occasion without improving, all in protection scope of the present invention.