CN101979840A - Window structure in high temperature and high pressure environment and processing technology thereof - Google Patents

Window structure in high temperature and high pressure environment and processing technology thereof Download PDF

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Publication number
CN101979840A
CN101979840A CN2010105160757A CN201010516075A CN101979840A CN 101979840 A CN101979840 A CN 101979840A CN 2010105160757 A CN2010105160757 A CN 2010105160757A CN 201010516075 A CN201010516075 A CN 201010516075A CN 101979840 A CN101979840 A CN 101979840A
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China
Prior art keywords
assembly
window
interface module
wall
window structure
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CN2010105160757A
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Chinese (zh)
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CN101979840B (en
Inventor
王坤
黄树红
杨润泽
吕方明
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Huazhong University of Science and Technology
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Huazhong University of Science and Technology
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Abstract

The invention discloses a window structure in high temperature and high pressure environment and processing technology thereof, relates to a window structure, in particular to a window for observing internal parts of a cylinder of a steam turbine on line. In the window structure, the upper section of an interface component (3) passes through a metal sealing ring (6) and is inserted into an opening of a container wall (8); a sealing component (2) and a window component (5) are inwardly arranged in a cylinder of the interface component (3) in turn; a flange on the bottom surface of the interface component (3) is connected with a flange of a pressing component (1) through a bolt (4); the thick-walled cylinder section of the pressing component (1) penetrates into the interface component (3) and is connected with the bottom of the sealing component (2); and a protection sleeve component (7) is coated on the upper section of an outer wall of the window component (5). The window structure can be used for observing the inside of a container with high working parameters and detecting and monitoring the parameters, and the work safety and reliability of the container are improved.

Description

Window structure under the high temperature and high pressure environment and processing technology thereof
Technical field
The present invention relates to a kind of window structure, relate in particular to window structure and processing technology thereof under a kind of high temperature and high pressure environment; Specifically, relate to a kind of online form of spying on of steam turbine inner piece that is applied to.
Background technique
Lasting, the quick and healthy development of power industry is the basis of Chinese society economic development and ensures.Meanwhile, domestic pressure at aspects such as the energy and environment has proposed more and more higher requirement to the synergy of thermoelectricity technology, reduction of discharging.Adopting the supercritical generating technology is one of main direction of the world, domestic raising coal group of motors generating efficiency, reduction pollutant emission.The operation of supercritical unit has been played crucial effects to the basic coal consumption level that reduces China's thermal power generation, yet because Operational Limits height, the dynamic characteristic of (surpassing) supercritical unit are strong, also high more a lot of to the security requirement of unit than conventional unit.
All the time, because steam turbine set running parameter high (pressure surpasses 10MPa, and temperature is above 400 ℃), routine techniques can not satisfy the demand of people to steam turbine cylinder interior spare working condition condition monitoring.Steam turbine set cylinder inner core parts turbine rotor is owing to be in the supercritical water steam ambient, and changes the temperature variation that takes place by a relatively large margin with operating mode, to these parts thermal stress, thermal fatigue make a big impact.The important parameter (as temperature distribution) of grasping (surpassing) supercritical generating unit cylinder inner core parts is the prerequisite and the basis of it being carried out safety monitoring and evaluation.
At present utilize the form mode to carry out the reported in literature and the practical application of online measuring technique for being in the parts under the high temperature and high pressure steam environment (comprising turbine rotor) in the cylinder, having not yet to see.Particularly when need be to having adopted technique for cooling blades, and possess the rotor part of high rotating speed and vibration characteristics, use window structure that on-line monitoring is carried out in the temperature field of these parts, its significance is self-evident.
Approximate substitution parts surface temperature is usually measured by external steam turbine equipment manufacturers near the vapor (steam) temperature the parts with the temperature probe mode in steam turbine set.As U.S.'s Westinghouse Electrical Corp. international monopoly technology in 1988, this technology is not seen so far as yet significant improvement; The thinking application that Siemens detected in conjunction with vapor (steam) temperature with nerual network technique in 1997 patents such as turbine rotor leaf temperature prediction, above-mentioned patent does not all adopt window structure.
At present aero-turbine is existing comparatively ripe based on window structure and infrared radiation temperature principle, to the long-term on-line measurement of engine high-temperature rotatable parts wall temperature.But aeroengine working pressure parameter is far below supercritical water working vapor parameter, and there is very big-difference in it to the requirement of window structure and the requirement of steam turbine cylinder form.
Though exist " observation window of high-pressure bottle " (application number 200510044340.5) that the high-pressure bottle window structure is described, but the said structure field is the deep water ocean, and its critical sealing material and structure can not tolerate high pressure and high temperature (450 ℃) simultaneously.
Patent " High Temperature High Pressure form " (patent No. 99226199.6) is described a kind of high temperature high voltage resistant window structure, but according to its description, can only be used for maximum pressure 150bar (15MPa), 100 ℃ of temperature, structure and condition and this patent exist than big-difference.
Summary of the invention
The objective of the invention is to overcome the shortcoming and defect that prior art exists, window structure and processing technology thereof under a kind of high temperature and high pressure environment are provided;
This form can be in cylinder up to reliably working under the supercritical parameter water vapor conditions in 0.05~33MPa pressure and 20~700 ℃ of temperature ranges, the Security of on-line monitoring cylinder interior spare also can be used for the detection instrument technical field under other similar job requirement.
The object of the present invention is achieved like this:
The present invention includes container wall, be provided with hold down assembly, black box, interface module, bolt, window assembly, metal o-ring and protection sleeve assembly;
The epimere of interface module inserts in the opening of container wall after passing metal o-ring;
In the cylinder of interface module, be disposed with black box and window assembly to the center;
The flange of interface module bottom surface is connected with the flange that holds down assembly by bolt, and the thick walled cylinder section that holds down assembly is goed deep into interface module inside and is connected with the black box bottom;
The protection sleeve assembly is wrapped in the epimere of window assembly outer wall.
The present invention has following advantage and good effect:
1. can work under the higher running parameter, comprise 250~750 ℃ of higher temperature scopes and higher pressure range 0.05~33MPa.
2. can work under the working environments such as water vapour.
3. can be used for for a long time that internal tank under the above-mentioned environment is spied on, parameter detection and monitoring, improve safety, the reliability of container work.
Description of drawings
Fig. 1 is structural drawing of the present invention (axial section);
Fig. 2 .1 is the stereogram that holds down assembly, and Fig. 2 .2 is the worm's eye view that holds down assembly,
Fig. 2 .3 is the plan view that holds down assembly, and Fig. 2 .4 is the A-A sectional drawing of Fig. 2 .3;
Fig. 3 is the stereogram of window assembly;
Fig. 4 .1 is the worm's eye view of interface module, and Fig. 4 .2 is the plan view of interface module,
Fig. 4 .3 is the A-A sectional drawing of Fig. 4 .2.
Wherein:
1-holds down assembly,
The 2-black box,
The 3-interface module,
The 4-bolt,
The 5-window assembly,
The 6-metal o-ring,
7-protection sleeve assembly,
The 8-container wall.
L1-window assembly stage casing round platform section axial length;
The axial length of L2-window assembly hypomere black box;
The axial length of L3-window assembly epimere black box;
D1-window assembly hypomere cylindrical body radial diameter;
D2-window assembly stage casing Rotary-table radial diameter;
D3-window assembly epimere cylindrical body radial diameter;
The simplified internal diameter diameter of D4-interface module upper end cylinder.
Embodiment
Describe in detail below in conjunction with drawings and Examples:
One, overall
As Fig. 1, the present invention includes container wall 8, be provided with and hold down assembly 1, black box 2, interface module 3, bolt 4, window assembly 5, metal o-ring 6 and protection sleeve assembly 7;
The epimere of interface module 3 passes metal o-ring 6 backs and inserts in the opening of container wall 8;
In the cylinder of interface module 3, be disposed with black box 2 and window assembly 5 to the center;
The flange of interface module 3 bottom surfaces is connected with 1 the flange of holding down assembly by bolt 4, and 1 the thick walled cylinder section of holding down assembly gos deep into that interface module 3 is inner to be connected with black box 2 bottoms;
Protection sleeve assembly 7 is wrapped in the epimere of window assembly 5 outer walls.
Its working principle is:
Container wall 8 is connected by metal o-ring 6 with interface module 3, can proof strength and sealability requirement;
Window assembly 5 epimeres, hypomere are cylindrical body, the stage casing is two round table-like projectioies, in the window assembly 5, the outer wall of hypomere is by black box 2 sealings, the outer wall of window assembly 5 epimeres has the protection sleeve assembly 7 of stainless steel that it is carried out protective action, increases resistance to vibration; Window assembly 5 is filled by black box 2 with the interface module 3 and the 1 formed cavity that holds down assembly, and the pressure reduction at window assembly two ends about in the of 5 moves down, and the outer wall crush seal assembly 2 of Rotary-table produces bigger contact extruding force, thereby realizes sealing effect.
Two, functional part
1, holds down assembly 1
As Fig. 2 .1,2.2,2.3,2.4, hold down assembly 1 for a kind of stainless steel component of forming by thick walled cylinder and little flange.
Its flange is used for being connected with interface module 3 usefulness bolts 4, and the thick walled cylinder section is goed deep into interface module 3 inside and is connected with black box 2, and applies impacting force by bolt 4.
Holding down assembly 1 has a flange arrangement, is used for being connected with the bolt mode with interface module 3 flanges, the thrust power the when installation pretightening force of black box 2 and work are provided.
Holding down assembly 1 also has a thick walled cylinder, and there is gap, the 0.2mm left and right sides in its external diameter with 1 the internal diameter of holding down assembly, and there are gap, the 0.2mm left and right sides in its internal diameter and window assembly 5 correspondent section external diameters.
2, black box 2
Black box 2 is combined by difform expanded graphite packing ring, and its inner and outer rings is adaptive with the inwall of the outer wall of window assembly 5, interface module 3 respectively.
Black box 2 is used for cooperating the purpose that reaches sealing and heatproof with window assembly 3 and protection sleeve assembly 7, prevents that pressurized container internal water vapour leakage or outside air from bleeding.Black box 2 adopts pure graphite packing material, structurally use tubular and the combined mode of inner cone periphery, its outer radius size cooperates with the assemblage gap of sleeve pipe existence about+0.03, have-0.03 with the form corresponding construction~+ installation interference fit about 0.02mm, the Sealing of this structural type does not belong to present finished product standard piece, can only customized production or making.
3, interface module 3
As Fig. 4 .1,4.2,4.3, interface module 3 bottom surfaces are a flange plate, hypomere is that an internal diameter is big, wall thickness is thin cylindric slightly, the stage casing is that an internal diameter is less, the thick walled cylinder shape, epimere is that an internal diameter is less, wall thickness is thin cylindric slightly, in, last two cylindrical section jointing places are provided with a step end face, are provided with the V-type groove that is used for metal o-ring 6 on its step end face again.
The epimere of interface module 3 inserts in the opening of container wall 8, and available welding manner is connected with container wall 8, or increases by a common little flange again and pass through the bolt mode and be connected with container wall 8.
The material selection stainless steel of interface module 3 or select concrete material trademark according to working medium in the container and temperature.
Interface module 3 is used for being connected with fixing with the high parameter container, also is used to hold window assembly and black box.
4, bolt 4
Bolt 4 is the common standard part.
5, window assembly 5
As Fig. 3, window assembly 5 is nonmetallic material of a kind of energy printing opacity or infrared emanation, and one selects brittle material such as silica glass for use.
Its shape is that 5 epimeres, hypomere are cylindrical body, and the stage casing is two round table-like projectioies.
When being used for water vapour pressure medium container, can select the form material with reference to the infrared permeation wave band of form material and the radiation window of water vapour, like this can be nondestructively by the water vapour medium channel in the container by the infrared energy of rotor surface institute radiation.
Window assembly 3 transmissive visible or infrared light lines are used for object in the container is surveyed or spied on; Window assembly 3 can use silica glass, sapphire etc. to have the material of infrared transmission window and certain intensity; Window assembly 3 adopts the mode of structure of the multidiameter shaft of the band conical surface, can reach the function of effective long term seal container under the cooperation of black box.Multidiameter shaft intermediate section external diameter than the little 1mm of sleeve structure internal diameter about, the two ends external diameter than the little 10mm of intermediate section about, axle head transitional surface tapering 75~30.Between.
Window assembly 5 can either see through infrared and visible light wave range light, has simultaneously in tolerance 30~40MPa to press, or the internal vacuum of 95KPa, temperature range can reach 700 ℃ of long term seal performances under the operating conditions.
By window assembly 5, interface module 3 and 4 spaces that constituted an approximate sealing that hold down assembly, held black box 2 in this space, there is the cone structure that is complementary in the window assembly 3 in this space with black box 2.
Window assembly is used for transmitted ray (comprise and be in wave band light such as infrared, visible light);
Window assembly matches with black box, can avoid high-temperature high-pressure steam to leak, and particularly has a kind of self-tightening, self-packing characteristic.
6, metal o-ring 6
Metal o-ring 6 is a standard piece.
7, the protection sleeve assembly 7
Protection sleeve assembly 7 is the stainless steel thin-wall tubular, is wrapped in the epimere of window assembly 5 outer walls, is connected by welding manner with interface module 3.
Three, the size of window assembly, black box and interface module
As Fig. 1, reach actual tests as calculated and need satisfy following requirement:
A, L2 length need greater than 5 times of packing ring thickness, and axially are longer than 20mm;
B, the D2 size should be less than about D4 size 1mm;
C, the D2 size should be greater than about D1 size 5mm;
D, L1 size should be made of two sections conical surfaces and one section cylinder, and total length should be greater than 15mm, and wherein the cylinder axial length dimension should be greater than 5mm;
E, if be used under the water vapor atmosphere, window assembly 5 right-hand members should extend in the container wall 8 by thimble assembly 7, influence light transmitting to avoid steam coagulation in its end face.
Four, the processing technology of black box
Black box 2 materials are the expanded graphite packing circle, comprise that the cross section is square and the cross section is trapezoidal two kinds, and the square-section packing ring can be by buying on the market, and the trapezoid cross section needs processing separately, and its processing method has two kinds:
1) use the mould extrusion process to form according to sight glass stage casing round table surface shape;
2) use custom-shaped reamer dumpling to cut.
No matter adopt which kind of processing technology, the insertion ring inner wall surface should be coincide with the window assembly outer wall surface.

Claims (7)

1. the window structure under the high temperature and high pressure environment comprises container wall (8), it is characterized in that:
Be provided with hold down assembly (1), black box (2), interface module (3), bolt (4), window assembly (5), metal o-ring (6) and protection sleeve assembly (7);
The epimere of interface module (3) passes metal o-ring (6) back and inserts in the opening of container wall (8);
In the cylinder of interface module (3), be disposed with black box (2) and window assembly (5) to the center;
The flange of interface module (3) bottom surface is connected by the flange of bolt (4) with hold down assembly (1), and the thick walled cylinder section of hold down assembly (1) is goed deep into interface module (3) inside and is connected with black box (2) bottom;
Protection sleeve assembly (7) is wrapped in the epimere of window assembly (5) outer wall.
2. by the described window structure of claim 1, it is characterized in that:
Described holding down assembly (1) is a kind of stainless steel component of being made up of thick walled cylinder and little flange.
3. by the described window structure of claim 1, it is characterized in that:
Described black box (2) is combined by expanded graphite packing ring, and its inner and outer rings is adaptive with the inwall of the outer wall of window assembly (5), interface module (3) respectively.
4. by the described window structure of claim 1, it is characterized in that:
Its bottom surface of described interface module (3) is a flange plate, hypomere is that an internal diameter is big, wall thickness is thin cylindric slightly, the stage casing is that an internal diameter is less, the thick walled cylinder shape, epimere is that an internal diameter is less, wall thickness is thin cylindric slightly, in, last two cylindrical section jointing places are provided with a step end face, are provided with the V-type groove that is used for metal o-ring (6) on its step end face again.
5. by the described window structure of claim 1, it is characterized in that:
Described window assembly 5 is nonmetallic material of a kind of energy printing opacity or infrared emanation, and its shape is that epimere, hypomere are cylindrical body, and the stage casing is two round table-like projectioies.
6. by the described window structure of claim 1, it is characterized in that:
Described protection sleeve assembly (7) is the stainless steel thin-wall tubular, is wrapped in the epimere of window assembly (5) outer wall.
7. press the processing technology of the black box of the described window structure of claim 1, it is characterized in that:
Black box (2) material is the expanded graphite packing circle, comprises that the cross section is square and the cross section is trapezoidal two kinds, and the square-section packing ring can be by buying on the market, and the trapezoid cross section needs processing separately, and its processing method has two kinds:
1) use the mould extrusion process to form according to sight glass stage casing round table surface shape;
2) use custom-shaped reamer dumpling to cut;
No matter adopt which kind of processing technology, the insertion ring inner wall surface should be coincide with the window assembly outer wall surface.
CN 201010516075 2010-10-21 2010-10-21 Window structure in high temperature and high pressure environment and processing technology thereof Expired - Fee Related CN101979840B (en)

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CN 201010516075 CN101979840B (en) 2010-10-21 2010-10-21 Window structure in high temperature and high pressure environment and processing technology thereof

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Application Number Priority Date Filing Date Title
CN 201010516075 CN101979840B (en) 2010-10-21 2010-10-21 Window structure in high temperature and high pressure environment and processing technology thereof

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CN101979840B CN101979840B (en) 2013-04-10

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4648711A (en) * 1984-06-08 1987-03-10 The Dow Chemical Company Sight tube assembly and sensing instrument for controlling a gas turbine
CN2216592Y (en) * 1995-03-03 1996-01-03 陈学良 Steam turbine oil monitoring apparatus
CN2366172Y (en) * 1999-04-07 2000-03-01 华东理工大学 Viewing window for high temp. and high pressure container
US6364524B1 (en) * 1998-04-14 2002-04-02 Advanced Fuel Research, Inc High speed infrared radiation thermometer, system, and method
US20100047058A1 (en) * 2008-08-25 2010-02-25 General Electric Company, A New York Corporation System and method for temperature sensing in turbines
CN201810356U (en) * 2010-10-21 2011-04-27 华中科技大学 Window structure for high-temperature and high-pressure environment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4648711A (en) * 1984-06-08 1987-03-10 The Dow Chemical Company Sight tube assembly and sensing instrument for controlling a gas turbine
CN2216592Y (en) * 1995-03-03 1996-01-03 陈学良 Steam turbine oil monitoring apparatus
US6364524B1 (en) * 1998-04-14 2002-04-02 Advanced Fuel Research, Inc High speed infrared radiation thermometer, system, and method
CN2366172Y (en) * 1999-04-07 2000-03-01 华东理工大学 Viewing window for high temp. and high pressure container
US20100047058A1 (en) * 2008-08-25 2010-02-25 General Electric Company, A New York Corporation System and method for temperature sensing in turbines
CN201810356U (en) * 2010-10-21 2011-04-27 华中科技大学 Window structure for high-temperature and high-pressure environment

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