Background technology
In/the backbone triglyceride level (in/long-chain STG) be by esterification or a kind of novel texture triglyceride level of transesterify mode synthetic, be characterized in containing simultaneously on the glycerol backbone medium chain fatty acid (MCFA, the lipid acid of 8~12 carbon) and longer chain fatty acid (LCFA, the lipid acid of 14~22 carbon).In/long chain triglycerides (LCT), medium chain triglyceride (MCT) and physical mixed that long-chain STG is more traditional in/long chain triglycerides (MCT/LCT) has many advantages aspect Nutrition and Metabolism, day by day all increase in food, pharmaceutical industries application demand, especially the application in lipomul.Studies show that, LCT type lipomul exists the defective of some metabolism and immunologic function aspect, though MCT has and does not rely on carnitine transhipment and can directly enter plastosome, hydrolysis in vivo, oxidation, removing speed be fast, be difficult in liver and peripheral tissues in advantage such as soak into, but MCT does not contain indispensable fatty acid.By contrast, the MCT/LCT of physical mixed contains two kinds of different lipids, can remedy the deficiency of single form lipomul on energy supply and nutritive property to a certain extent, and still, the metabolism between the different triglyceride level can produce interference to a certain extent.
In/long-chain STG has oxidation faster, hydrolysis release and plasma clearance than the MCT/LCT of LCT and physical mixed, better saves the nitrogen effect, has advantages such as not influencing body reticuloendothelial system function simultaneously.Abroad, in/long-chain STG type high-fat emulsion has been widely used in the clinical nutrition support; And at home, in widely used main still long chain triglycerides (LCT) type and the physical mixed/long chain triglycerides (MCT/LCT) type lipomul.In/though long-chain STG type high-fat emulsion has product on sale, yet, in its main raw material/long-chain STG is from external import, have the technical information such as production method, technology of the Central Shanxi Plain/long-chain STG that China is maintained complete secrecy, in the research therefore ,/synthetic method of long-chain STG has great importance.
Enzyme process composite structure ester byproduct of reaction is less, can not produce soap, is easy to purifying, and the waste liquid of generation is few.Along with development of biology such as genes, the price of lipase will be more and more lower, in the enzyme process preparation/and the suitability for industrialized production of long-chain STG has fine prospect.
Summary of the invention
The purpose of this invention is to provide a kind of enzyme process catalytic transesterification synthetic in/method of backbone triglyceride level.
Technical scheme of the present invention:
It is raw material that the present invention adopts medium chain triglyceride (MCT), long chain triglycerides (LCT), with lipase TL IM is catalyzer (letter (China) Bioisystech Co., Ltd of Novi), heating, carry out under the stirring condition enzyme process transesterify synthetic in/long-chain STG, with in the ester exchange offspring/long-chain STG content is leading indicator, by the optimization of factors such as temperature of reaction, time, enzyme addition, in determining/the best synthesis technique of long-chain STG.
1, temperature of reaction
Temperature controlling is extremely important in the reaction, because enzymic catalytic reaction is a thermodynamic process, affects the catalytic activity of enzyme, the dissolved state of substrate and the mass transfer velocity of viscosity, substrate and product etc.Temperature is too low, is unfavorable for reaching the required activation energy of reaction, and lipase can not effectively combine with substrate (triglyceride level), and speed of reaction is lower, the reaction times prolongation, in the product in/long-chain STG is less; Temperature is too high, then can cause the lipase sex change, reduces enzyme and lives.
2, the reaction times
Transesterification reaction comprises that catalyzer inserts, forms intermediate, the access of another lipid acid and the disconnection four-stage of catalyzer, whole process need regular hour.Deficiency of time, then this reaction process also can't reach balance, and overlong time in then not only being unprofitable to/increase of backbone content of triglyceride, also can increase the degree of side reaction on the contrary, is unfavorable for the quality of product.
3, lipase addition
The size and the speed of response of enzyme concentration are directly related, and be big if the amount of substrate can keep enough, and speed of response also meets kinetics relation with the enzyme amount, and when the enzyme amount increased, speed of response is increase thereupon also.The lipase addition then reduces speed of reaction very little.The lipase addition is too much, when just substrate content was relatively low, though at this moment speed of response is also along with increase, the influence of the resistance to mass transfer of substrate and product had begun the influence greater than enzyme reaction catalysis speed, the increment of its speed of response reduces, and the catalytic efficiency of enzyme reduces.
During a kind of enzyme process catalytic transesterification is synthetic/method of backbone triglyceride level, take by weighing a certain amount of medium chain triglyceride MCT and long chain triglycerides LCT, in MCT ︰ LCT mol ratio is that the ratio of 1 ︰ 0.5 ~ 2 joins it in airtight reaction vessel after drying, under the condition of stirring, 50-90 ℃ heating, the lipase TL IM that adds the heavy 2%-12% of the total oil of MCT and LCT carries out transesterification reaction as catalyzer, stop heating behind the reaction 30-180min, through centrifugal, separating out fat enzyme and oil, in getting/the backbone triglyceride level.
Medium chain triglyceride MCT selects hot Triglyceride DDD for use, and long chain triglycerides LCT selects soybean oil for use.
In/long-chain STG Determination on content:
Evaporat light scattering-high performance liquid chromatography (HPLC-ELSD)
In/mensuration of long-chain STG acid number:
Mensuration (volumetry) with reference to GB GB/T 5530-2005 animal-plant oil acid number and acidity
In/mensuration of long-chain STG peroxide value:
Measure with reference to GB GBT5538-2005 animal-plant oil peroxide value
In/mensuration of long-chain STG color and luster:
Mensuration with reference to GB GB/T 22460-2008 animal-plant oil Lovibond color and luster
In/quality of long-chain STG
Triglyceride level composition, acid number, peroxide value and color and luster to ester exchange offspring detect, and the result shows, in the product in/long-chain STG content can reach between the 70%-80%, MCT content is between 5%-15%, LCT content is between 10%-20%; Acid number is between 4 ~ 20mg/g; Peroxide value is at 0.1-0.6meq/kg; Between the yellow value of the color and luster 0.5-3, between the red value 0-0.3 (1 inch cuvette of Lovibond).
Beneficial effect of the present invention: the present invention set up a kind of enzyme process synthetic in/method of long-chain STG, belong to pioneering research.
In providing/and the selection foundation of long-chain STG synthesis technologic parameter, determined in the high-content/concrete technology of long-chain STG synthetic and parameter.
Adopt this technology synthetic in/long-chain STG, compare with common chemical synthesis method in the present industrial production, safer, environmental protection and side reaction are few.
Embodiment
Embodiment 1
6.4g long carbochain triglyceride level (soybean oil) mixes (promptly long carbochain triglyceride level and middle chain triglyceride mol ratio 1 ︰ 1) with 3.6g middle chain triglyceride (hot Triglyceride DDD), join in the encloses container, under mechanical stirring, 70 ℃ of heating conditions, adding 4%(with elaeometer) lipase TL IM picks up counting, stop heating behind the reaction 60min, oil is changed in the centrifuge tube over to the centrifugal 2min of 4000r/min, with lipase and separating of oil, in getting/long-chain STG.In measuring in the product/long-chain STG content and acid value, peroxide value and color and luster.
In detecting in the products therefrom/content of long-chain STG is 72.73%, acid value 10.8mg/g, peroxide value 0.39meq/kg, color and luster be yellow value 1.0, red value 0.1(1 inch cuvette).
Embodiment 2
6.4g long carbochain triglyceride level (soybean oil) mixes (promptly long carbochain triglyceride level and middle chain triglyceride mol ratio 1 ︰ 1) with 3.6g middle chain triglyceride (hot Triglyceride DDD), join in the encloses container, under mechanical stirring, 80 ℃ of heating conditions, adding 4%(with elaeometer) lipase TL IM picks up counting, stop heating behind the reaction 60min, oil is changed in the centrifuge tube over to the centrifugal 2min of 4000r/min, with lipase and separating of oil, in getting/long-chain STG.In measuring in the product/long-chain STG content and acid value, peroxide value and color and luster.
In detecting in the products therefrom/content of long-chain STG is 73.45%, acid value 8.13mg/g, peroxide value 0.43meq/kg, color and luster be yellow value 1.0, red value 0.1(1 inch cuvette)
Embodiment 3
6.4g long carbochain triglyceride level (soybean oil) mixes (promptly long carbochain triglyceride level and middle chain triglyceride mol ratio are 1 ︰ 1) with 3.6g middle chain triglyceride (hot Triglyceride DDD), join in the encloses container, under mechanical stirring, 70 ℃ of heating conditions, adding 10%(with elaeometer) lipase TL IM picks up counting, stop heating behind the reaction 180min, oil is changed in the centrifuge tube over to the centrifugal 2min of 4000r/min, with lipase and separating of oil, in getting/long-chain STG.In measuring in the product/long-chain STG content and acid value, peroxide value and color and luster.
In detecting in the products therefrom/content of long-chain STG is 77.14%, acid value 18.55mg/g, peroxide value 0.50meq/kg, color and luster be yellow value 1.0, red value 0.1(1 inch cuvette).