CN101979137B - Catalyst for styrene epoxidation and preparation method thereof - Google Patents

Catalyst for styrene epoxidation and preparation method thereof Download PDF

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CN101979137B
CN101979137B CN2010102855307A CN201010285530A CN101979137B CN 101979137 B CN101979137 B CN 101979137B CN 2010102855307 A CN2010102855307 A CN 2010102855307A CN 201010285530 A CN201010285530 A CN 201010285530A CN 101979137 B CN101979137 B CN 101979137B
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deionized water
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朱明乔
沈杨一
余辉
方晓鸣
蔡贞玉
杨洋洋
唐月
赵静
陈新志
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Zhejiang University ZJU
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Abstract

The invention discloses a catalyst for styrene epoxidation and a preparation method thereof. The catalyst consists of Ti, Co, Fe and Si, wherein the Co and the Fe are used as main active ingredients of the catalyst, and the mass percentages of the Co and the Fe are 0.9 to 4.6 percent and 1.0 to 4.9 percent respectively; the Si is used as a carrier of the catalyst, and the mass percentage of the Si is 88.9 to 97.3 percent; and the Ti is used as an auxiliary active ingredient of the catalyst, and the percentage of the Ti is 0.8 to 1.6 percent. The catalyst is prepared by adopting a precipitation method and a surface sol-gel method. Cobalt and iron oxides are loaded on silicon oxide at the same time, and a titanium oxide coating is used for modification, so the catalytic activity and the stability of the catalyst are improved.

Description

A kind of Catalysts and its preparation method that is used for epoxidation of styrene
Technical field
The present invention relates to a kind of Catalysts and its preparation method that is used for epoxidation of styrene.
Background technology
Styryl oxide is called styrene oxide again, is a kind of fine chemicals, can be used as epoxy resin diluent, UV-absorbent, fumet, also is the important intermediate of organic synthesis, pharmaceuticals industry, perfume industry.Styryl oxide is produced bata-phenethyl alcohol through catalytic hydrogenation and is adopted because of its technology maturation, simple being gone up by industry of technology; Bata-phenethyl alcohol is the main component of attar of rose, caryophyllus oil, clear caul-fat, and is widely used in synthetic food, tobacco, soap and cosmetic essence.Domestic main manufacturer has the logical spices Co., Ltd of Wuxi China, Shanghai skyization chemical industry Co., Ltd, Jiaxing Perfume Factory, perfumery, Tianjin, and its device capability is more than 2500t/a.In recent years, to bata-phenethyl alcohol and the sharp increase of medical levamisol demand, supply falls short of demand for Styryl oxide on the domestic and international market both at home and abroad, and market prospects are wide.
Styryl oxide is industrial main synthetic with bromohydrin method, chlorohydrination or hydrogen peroxide catalyzed epoxidation vinyl benzene.The bromohydrin method is the method that present domestic production producer mainly adopts; Be that primary raw material adds sodium bromide, sodium chlorate, sulfuric acid and carries out halogenation and generate bromobenzene ethanol with styrene, bromobenzene ethanol carries out saponification with NaOH again and generates thick Styryl oxide.Chlorohydrination is early to be applied to industry to go up the method for producing expoxy propane, still continues to use so far in the production of expoxy propane and epoxychloropropane and the preparation of small lot epoxide, and Styryl oxide just can prepare with the method.Though bromohydrin method and chlorohydrination are very succinct production technologies, material consumption and energy consumption are higher, and not easy to operate, and environmental pollution is serious.Producing Styryl oxide with the hydrogen peroxide solution for the oxygen source styrene oxide is an environmentally friendly technology, non-environmental-pollution, and this explained hereafter cost is low, technological process is simple, reaction condition is gentle, has favorable industrial and is worth.The dioxygen water law mainly adopts the titanium molecular sieve catalysis epoxidation; Its prospects for commercial application is optimistic; But the subject matter that present HTS epoxidation faces is how to reduce the production cost of HTS and the technology, particularly regeneration techniques and the corresponding reactor of exploitation of exploitation and reacting phase coupling significantly.In the catalytic oxidation, using oxygen or air is inexpensive method as oxygen source, so when producing Styryl oxide, with oxygen or air oxidant, then can reduce production costs greatly, in this respect research in recent years has certain progress.
Chinese patent CN101463020 with Ag-γ-ZrP as catalyst; With the TBHP is the direct epoxidation vinyl benzene synthesizing epoxy of oxygen source vinylbenzene; Though obtain very high conversion ratio and selectivity, this technology is not environmental friendliness, and TBHP has certain danger.Patent CN1754866 discloses the method for synthetic phenylacetaldehyde, benzaldehyde and Styryl oxide of a kind of titanium molecular sieve catalysis styrene oxide; Though this method has the high and high advantage of hydrogen peroxide utilization rate of styrene conversion rate; But the titanium-silicon molecular sieve catalyst preparation with MFI structure is complicated, and cost is higher.Patent CN1557553 is employed on the mesoporous silicon oxide load cobalt or iron as catalyst, and selectivity reaches 60%, and relevant bibliographical information is that the cobalt of carrier is better to the alkene epoxidation effect with silica.In view of the supported cobalt catalysts on HTS and the silica has reasonable activity to epoxidation of styrene.The present invention intends the cobalt of load simultaneously, ferriferous oxide on silica, and uses the titania coating modification, to improve catalytic activity and stability.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of Catalysts and its preparation method that is used for epoxidation of styrene is provided.
The catalyst that is used for epoxidation of styrene is made up of Ti, Co, Fe and Si, and wherein Co, Fe are as the main active component of catalyst, and its quality percentage composition is respectively 0.9~4.6%, 1.0~4.9%; Si is as the carrier of catalyst, its quality percentage composition 88.9~97.3%; Ti is as catalyst auxiliary activity component, and its percentage composition is 0.8~1.6%.
The carrier S i of said catalyst is a silica.Described Co is a cobaltosic oxide.Described Fe is a di-iron trioxide.Described Ti is a titanium dioxide.
The Preparation of catalysts method that is used for epoxidation of styrene comprises the steps:
1) with 4.0g SiO 2Carrier, 0.14~0.75g cobalt nitrate hexahydrate, 0.10~0.55g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 50~60 ℃; Transfer pH to 10~11 with the 0.1M sodium hydroxide solution, stirring reaction 1~2h filters; Wash 2~3 times with deionized water; 80~110 ℃ of drying 2~4h, 500~600 ℃ of roasting 3~5h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 5.4~10.8mL butyl titanate, 10~20mL absolute methanol and 10~20mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 30~60min; Vacuum is removed mixed solution, and with absolute methanol washing 2~3 times, vacuum is removed methanol solvate; After adding 10~20mL deionized water dipping, 1~2h; Vacuumize to remove and anhydrate, 100~120 ℃ are descended dry 2~4h, obtain being used for the catalyst of epoxidation of styrene.
The present invention intends the cobalt of load simultaneously, ferriferous oxide on silica, and uses the titania coating modification, to improve catalytic activity and stability.
The specific embodiment
Below be embodiments of the invention.
Embodiment 1: the preparation of catalyst A.
1) with 4.0g SiO 2Carrier, 0.14g cobalt nitrate hexahydrate, 0.10g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 50 ℃, transfer pH to 10 with the 0.1M sodium hydroxide solution; Stirring reaction 1h filters, and washes 2 times with deionized water; 80 ℃ of dry 2h, 500 ℃ of roasting 3h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 5.4mL butyl titanate, 10mL absolute methanol and 10mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 30min, and vacuum is removed mixed solution, and with absolute methanol washing 2 times, vacuum is removed methanol solvate, add 10mL deionized water dipping 1h after, vacuumize to remove and anhydrate, 100 ℃ of dry 2h down, catalyst A, its composition is seen table 1.
Embodiment 2: the preparation of catalyst B.
1) with 4.0g SiO 2Carrier, 0.16g cobalt nitrate hexahydrate, 0.5g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 50 ℃, transfer pH to 10 with the 0.1M sodium hydroxide solution; Stirring reaction 1h filters, and washes 2 times with deionized water; 80 ℃ of dry 4h, 500 ℃ of roasting 3h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 5.4mL butyl titanate, 10mL absolute methanol and 10mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 30min, and vacuum is removed mixed solution, and with absolute methanol washing 3 times, vacuum is removed methanol solvate, add 10mL deionized water dipping 1h after, vacuumize to remove and anhydrate, 100 ℃ of dry 2h down, catalyst B, its composition is seen table 1.
Embodiment 3: the preparation of catalyst C.
1) with 4.0g SiO 2Carrier, 0.70g cobalt nitrate hexahydrate, 0.12g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 50 ℃, transfer pH to 10 with the 0.1M sodium hydroxide solution; Stirring reaction 1h filters, and washes 2 times with deionized water; 80 ℃ of dry 2h, 500 ℃ of roasting 4h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 5.4mL butyl titanate, 10mL absolute methanol and 10mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 30min, and vacuum is removed mixed solution, and with absolute methanol washing 3 times, vacuum is removed methanol solvate, add 10mL deionized water dipping 1h after, vacuumize to remove and anhydrate, 110 ℃ of dry 3h down, catalyst C, its composition is seen table 1.
Embodiment 4: the preparation of catalyst D.
1) with 4.0g SiO 2Carrier, 0.44g cobalt nitrate hexahydrate, 0.30g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 60 ℃, transfer pH to 11 with the 0.1M sodium hydroxide solution; Stirring reaction 2h filters, and washes 3 times with deionized water; 110 ℃ of dry 4h, 600 ℃ of roasting 4h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 8.1mL butyl titanate, 15mL absolute methanol and 15mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 60min, and vacuum is removed mixed solution, and with absolute methanol washing 3 times, vacuum is removed methanol solvate, add 20mL deionized water dipping 2h after, vacuumize to remove and anhydrate, 100 ℃ of dry 3h down, catalyst D, its composition is seen table 1.
Embodiment 5: the preparation of catalyst E.
1) with 4.0g SiO 2Carrier, 0.16g cobalt nitrate hexahydrate, 0.30g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 60 ℃, transfer pH to 11 with the 0.1M sodium hydroxide solution; Stirring reaction 2h filters, and washes 3 times with deionized water; 110 ℃ of dry 2h, 600 ℃ of roasting 5h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 8.1mL butyl titanate, 15mL absolute methanol and 15mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 60min, and vacuum is removed mixed solution, and with absolute methanol washing 2 times, vacuum is removed methanol solvate, add 20mL deionized water dipping 2h after, vacuumize to remove and anhydrate, 120 ℃ of dry 4h down, catalyst E, its composition is seen table 1.
Embodiment 6: the preparation of catalyst F.
1) with 4.0g SiO 2Carrier, 0.75g cobalt nitrate hexahydrate, 0.55g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 60 ℃, transfer pH to 11 with the 0.1M sodium hydroxide solution; Stirring reaction 2h filters, and washes 3 times with deionized water; 110 ℃ of dry 4h, 600 ℃ of roasting 5h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 10.8mL butyl titanate, 20mL absolute methanol and 20mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 60min, and vacuum is removed mixed solution, and with absolute methanol washing 3 times, vacuum is removed methanol solvate, add 20mL deionized water dipping 2h after, vacuumize to remove and anhydrate, 120 ℃ of dry 4h down, catalyst F, its composition is seen table 1.
Embodiment 7: the preparation of catalyst G.
1) with 4.0g SiO 2Carrier, 0.72g cobalt nitrate hexahydrate, 0.30g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 60 ℃, transfer pH to 11 with the 0.1M sodium hydroxide solution; Stirring reaction 2h filters, and washes 2 times with deionized water; 110 ℃ of dry 4h, 600 ℃ of roasting 5h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 10.8mL butyl titanate, 20mL absolute methanol and 20mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 60min, and vacuum is removed mixed solution, and with absolute methanol washing 2 times, vacuum is removed methanol solvate, add 20mL deionized water dipping 2h after, vacuumize to remove and anhydrate, 120 ℃ of dry 4h down, catalyst G, its composition is seen table 1.
Embodiment 8: the catalytic performance test of catalyst A~G.
0.11g catalyst, 1mmol styrene, 20mL dimethyl formamide are joined in the 50mL there-necked flask, after oil bath is warming up to 100 ℃, opens and stir aerating oxygen simultaneously; Oxygen flow is 30mL/min; Behind the back flow reaction 6h, be cooled to room temperature, the centrifugation of sucking-off reactant liquor.Reactant liquor carries out quantitative analysis with GC-1690 gas chromatograph (SE-54 capillary chromatographic column, specification: 30m * 0.32mm * 0.5 μ m, fid detector), and normal heptane is as internal standard compound, and analysis result is seen table 2.
The composition of table 1 catalyst A~G
Figure BSA00000275748700051
The catalytic performance test of table 2 catalyst A~G
Figure BSA00000275748700052
Reaction condition: 1mmol styrene, 20mL dimethyl formamide, 0.11g catalyst, oxygen 30mL/min, 100 ℃ of reaction temperatures, reaction time 6h.

Claims (1)

1. Preparation of catalysts method that is used for epoxidation of styrene; This catalyst is made up of titanium dioxide, cobaltosic oxide, di-iron trioxide and silica; Wherein cobaltosic oxide, di-iron trioxide are as the main active component of catalyst, and its quality percentage composition is respectively 0.9~4.6%, 1.0~4.9%; Silica is as the carrier of catalyst, its quality percentage composition 88.9~97.3%; Titanium dioxide is as catalyst auxiliary activity component, and its percentage composition is 0.8~1.6%, and each constituent mass percentage composition sum is 100%; Preparation process is following:
1) with 4.0g SiO 2Carrier, 0.14~0.75g cobalt nitrate hexahydrate, 0.10~0.55g ferric sulfate, 100mL deionized water mix, and place water-bath, are warming up to 50~60 ℃; Transfer pH to 10~11 with the 0.1M sodium hydroxide solution, stirring reaction 1~2h filters; Wash 2~3 times with deionized water; 80~110 ℃ of drying 2~4h, 500~600 ℃ of roasting 3~5h obtain Co 3O 4And Fe 2O 3SiO after the modification 2Carrier;
2) 5.4~10.8mL butyl titanate, 10~20mL absolute methanol and 10~20mL toluene are mixed, add 2.0g Co 3O 4And Fe 2O 3SiO after the modification 2Carrier evenly mixes, and leaves standstill 30~60min; Vacuum is removed mixed solution, and with absolute methanol washing 2~3 times, vacuum is removed methanol solvate; After adding 10~20mL deionized water dipping, 1~2h; Vacuumize to remove and anhydrate, 100~120 ℃ are descended dry 2~4h, obtain being used for the catalyst of epoxidation of styrene.
CN2010102855307A 2010-09-17 2010-09-17 Catalyst for styrene epoxidation and preparation method thereof Expired - Fee Related CN101979137B (en)

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CN104557785B (en) * 2014-12-31 2017-06-06 浙江工业大学 A kind of heterogeneous catalysis epoxidation vinyl benzene combines the method for preparing Styryl oxide and benzaldehyde
CN105628855A (en) * 2015-12-31 2016-06-01 浙江理工大学 Method for efficiently predicting service life of catalyst for alkene epoxidation
CN108395417A (en) * 2017-02-08 2018-08-14 中国石化扬子石油化工有限公司 A kind of method of epoxidation of styrene synthesizing epoxy vinylbenzene
CN109939693B (en) * 2019-03-29 2021-09-28 扬州大学 CoMn2O4Bimetallic oxide catalyst, preparation method and application
CN110026196B (en) * 2019-05-06 2020-07-28 中国科学院山西煤炭化学研究所 Supported heterogeneous catalyst and preparation method and application thereof
CN113387908B (en) * 2021-05-31 2023-02-03 扬州大学 Application of magnesium cobaltate catalyst in selective oxidation reaction of styrene

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