CN101974305A - Method for preparing waterborne polyurethane adhesive used for compound soft packaging - Google Patents
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Abstract
The invention discloses a method for preparing a waterborne polyurethane adhesive used for compound soft packaging. The method comprises the following steps of: reacting polycaprolactone diol and toluene diisocynate until the -NCO content of a system achieves 10.66 weight percent; adding a small-molecule chain extender, adding epoxy resin, dimethylol propionic acid and trimethylolpropane, adding rosin or hydrogenated rosin, and uniformly stirring; cooling, and neutralizing; adding ethylenediamine aqueous solution so as to prepare a modified polyurethane emulsion; adding a defoamer, a wetting agent and a coupling agent into the modified polyurethane emulsion; and uniformly mixing so as to prepare the waterborne polyurethane adhesive. The method solves the problem of bonding a hard bonding material polyurethane film; the adhesive has high wettability, bonding strength and initial adhesion to the polyurethane film, solves the technical problem of bonding the hard bonding material polyurethane film, and can meet the requirement on the adhesive by the compound soft packaging field; and the preparation is rational, has simple and reliable process and high operational flexibility, and is easy for popularization and application.
Description
Technical field
The present invention relates to the polymer chemistry synthetic technology, be specifically related to a kind of preparation method who is used for the water-based polyurethane adhesive of composite soft packaging.
Background technology
Development along with modern society, people are more and more harsh to the requirement of commodity packaging, and any single film of planting all is difficult to meet the demands, and therefore has only several films with property are combined with each other, comprehensive its advantage separately just can be met the high-performance compound package material of particular requirement.Multilayer film are called compound package material by the stacked material that is composited of tackiness agent.The packing bag made from this matrix material is called soft packaging bag.Because that it has is easy to carry, be easy to store and guarantee advantages such as content health, therefore is subjected to people's favor day by day, and is widely used in food and pharmaceutical packing field.The performance of these compound package materials also depends on the performance of the tackiness agent that different films are combined with each other except outside the Pass having with the film of selecting for use.At present, the production method of laminated film mainly is that dry method is compound.Dry method is compound to be elder generation's gluing on a kind of base material, carries out being bonded together with another kind of base material film after the drying again.Dry method is compound to be suitable for the compound of various film substrates.
In the composite dry process, tackiness agent is to influence one of the quality of film and key factor of performance.At present, the tackiness agent of the compound use of domestic dry method mainly is the solvent borne polyurethane tackiness agent, and the solvent borne polyurethane tackiness agent can make the package compound film that satisfies performance requriementss such as heat-resisting, cold-resistant, oil resistant, acidproof, drug-resistant, choke, transparent, wear-resisting and puncture.But that the solvent borne polyurethane tackiness agent has is poisonous, easily right, peculiar smell, easily cause shortcoming such as atmospheric pollution.
Water-based polyurethane adhesive is meant that urethane is water-soluble or is scattered in the water and the tackiness agent that forms, it have nontoxic, do not fire, free from environmental pollution, safe and reliable, not easy damaged by coating surface, be applicable to easily by advantages such as organic solvent erosive material, easy to operate and modifications, obtained using widely in many fields such as fabric, leather finish and timber industries, just progressively replaced the solvent borne polyurethane tackiness agent.
In recent years, because the surging and environmental administration of solvent price uses organic solvent and the strictness restriction of waste discharge, force people to have to seek the substitute of solvent borne polyurethane tackiness agent.In the composite soft packaging field, many laminated film manufacturers are abandoning using the solvent borne polyurethane tackiness agent, then tend to adopt aqueous adhesive.This is because the pressure of price and environmental protection on the other hand, adopts aqueous adhesive that the advantage of process aspect is arranged than employing solvent borne polyurethane tackiness agent in dry method is compound on the one hand.In the applying glue process, aqueous adhesive does not have fire and explosive hazard, does not have the discharging of atmospheric polluting material yet.
But, also there are a certain distance in some performance and the solvent borne polyurethane tackiness agent of water-based polyurethane adhesive, can not satisfy of the requirement of composite soft packaging field to tackiness agent, therefore, by the synthetic a kind of composite soft packaging that is applicable to of modified method, particularly the water-based polyurethane adhesive used of polyolefin film is significant to the development of composite soft packaging industry.
Summary of the invention
There is defective in the present invention in order to overcome prior art, provides to be applicable to composite soft packaging, particularly the water-based polyurethane adhesive preparation method that uses of polyolefin film.
The present invention can be achieved by the following technical programs: be applicable to composite soft packaging, particularly the water-based polyurethane adhesive preparation method that uses of polyolefin film may further comprise the steps:
(1) add polycaprolactone glycol and tolylene diisocyanate, at 75~85 ℃, react to system-NCO content reaches 10.66%wt; At 65~75 ℃, add small molecule chain extender, reacted 1~2 hour; Add Resins, epoxy, dimethylol propionic acid and TriMethylolPropane(TMP), continue reaction 4~5 hours, add rosin or staybelite again, stir; Be cooled to 40 ℃, add the triethylamine pH=7 that neutralizes; Add ethylenediamine solution under the high-speed stirring and continue reaction 10 minutes, promptly get the modified polyurethane emulsion;
(2) in the modified polyurethane emulsion, add defoamer, wetting agent and coupling agent; Mix, promptly get water-based polyurethane adhesive;
Raw materials used parts by weight are:
100 parts of tolylene diisocyanates
210~250 parts of polycaprolactone glycols
7.5~9.5 parts of small molecule chain extenders
18~30 parts of Resins, epoxy
18~30 parts of dimethylol propionic acids
6.5~9.5 parts of TriMethylolPropane(TMP)s
31~38 parts of rosin or staybelites
1.5~4.5 parts of quadrols.
Described polycaprolactone glycol is PCL220N; Tolylene diisocyanate is TDI-80; Resins, epoxy is E-44.
Described defoamer is Foamex830; Wetting agent is Wet270; Coupling agent is a hydrazides in oneself.
Tolylene diisocyanate and polycaprolactone glycol mol ratio are 1.3: 1~1.5: 1.
The consumption of described defoamer is 0.1~0.3% of a modified polyurethane quality of the emulsion; The consumption of wetting agent is 0.4~0.6% of a modified polyurethane quality of the emulsion; The consumption of coupling agent is 0.4~0.6% of a modified polyurethane quality of the emulsion.
Described small molecule chain extender is 1, the 4-butyleneglycol.
Described high-speed stirring is 6000r/min.
The size of visual system viscosity adds proper amount of acetone in the reaction process.
Reaction principle of the present invention:
In the aqueous polyurethane preparation process, what mainly take place is the reaction of isocyanic ester and hydroxyl, tolylene diisocyanate contains two isocyanic ester, can with the polycaprolactone glycol that contains hydroxyl, 1,4-butyleneglycol, Resins, epoxy, dimethylol propionic acid, TriMethylolPropane(TMP) react, and reaction formula is as follows:
R-NCO+R′-OH→RNHCOOR′
Carbamate
In addition, the epoxy group(ing) of Resins, epoxy also can with the hydroxyl generation ring-opening reaction of polycaprolactone glycol, generate and to have the hydroxy polyethers structure, newly-generated hydroxyl continues to generate carbamate groups with isocyanate reaction, reaction formula is as follows:
Compared with prior art, the present invention has the following advantages:
(1) the present invention is used for modification to aqueous polyurethane simultaneously with Resins, epoxy and rosin, and Resins, epoxy can improve resistance toheat, the mechanical property of polyurethane system; Rosin can improve the initial bonding strength of urethane and to the wetting capacity of apolar surfaces.Resins, epoxy, rosin and urethane three's advantages is got up, obtain high performance water-based polyurethane adhesive, have simultaneously that equipment is simple, processing ease, be easy to realize the suitability for industrialized production advantage.
(2) the present invention adopts adipic dihydrazide to make coupling agent, plays " bridge formation " effect between polyolefin surfaces that corona treatment is crossed and water-based polyurethane adhesive, further improves the bonding strength of water-based polyurethane adhesive to polyolefin film.
(3) to have solved simple Property of Waterborne Polyurethane not good for synthetic water-based polyurethane adhesive of the present invention, the problem that can not be used for composite soft packaging, to the polyolefin film wettability is good, initial bonding strength is high, rate of drying is fast, can satisfy the needs of composite soft packaging field to tackiness agent.Prepared water-based polyurethane adhesive, viscosity are 6.4mPa.s (25 ℃), and solids content is 42%, and the glued membrane water-intake rate is 4.1%, and initial adhesive strength reaches 187N.m during compound BOPP/VMPET
-1, eventually sticking intensity reaches 308N.m
-1
Bonding principle of the present invention:
Composite soft packaging is that the plastics film with unlike material is bonded into the composite soft packaging film, thereby obtains meet specific requirement, high performance compound package material.Because the diversity of plastics film, requirement is used for the compound tackiness agent must have stronger bonding suitability, and the fundamental component of water-based polyurethane adhesive, the polymkeric substance that is polyol and polyisocyanates just has such performance, can be used for producing the tackiness agent that is fit to multi-purpose excellent property.The polyolefin film material is most widely used composite soft packaging base material, belongs to non-polar material, and its surface free energy is lower, about 29~30mJm
-2Theoretically, if Solid Surface Free Energy is lower than 33mJm
-2, so just can't be attached to present known any tackiness agent.Therefore, be used for film compound polyolefin film, must improve its surface free energy, reach 38~40mNm through surface treatment
-1More than, could obtain satisfied adhesive effect, the surface treatment method of the plastics film that generally adopts both at home and abroad is a corona treatment at present.
Aqueous polyurethane has good wetting ability for all types of plastic film through corona treatment.The viscosity of aqueous polyurethane is generally little, in 100mPa.s, even can be through being low to moderate below the 10mPas, so aqueous polyurethane has good flowability in recombination process.
Hydrogen bond is a kind of Intermolecular Forces of specific type, polyolefin film surface through corona treatment can produce carbonyl and carboxyl, and there are groups such as ammonia ester, urea, ester, ether in the base-material polyurethane molecular of aqueous polyurethane, so tackiness agent and adherend surface can form hydrogen bond widely, improve the bonding strength of tackiness agent.
According to theory of chemical bonds, when cementitious system produces the chemical bond connection, help improving Joint strength, prevent progress of fracture, also be highly resistant to stress concentration, particularly importantly, the formation of interfacial chemistry key is significantly increased to the anti-water and the dielectric corrosion ability of adhesively bonded joint.Under many circumstances, between tackiness agent and the adherend surface chemical reaction can not take place directly, in order to reach the purpose that chemical bond connects, can adopt coupling agent.It is coupling agent that the present invention adopts adipic dihydrazide.The adipic dihydrazide structural formula is:
An end that is dissolved in the adipic dihydrazide molecule in the water-based polyurethane adhesive can react with isocyanate group or other nucleophilic group of remnants in the polyaminoester emulsion, the other end can generate hydrazone with the carbonyl reaction on the polyolefin film, make and form the chemical bond connection between tackiness agent and the substrate surface, thereby bonding strength to tackiness agent, particularly water-fast and anti-medium is significantly increased, and its reaction process can be expressed as follows:
In sum, multiple modified water-based polyurethane adhesive viscosity is less, at the polyolefin surfaces good fluidity; Surface tension is little, and is less in the wetting angle of polyolefin surfaces, and polyolefin surfaces is had the good wet ability; Polyurethane molecular can produce hydrogen bond force widely with the polyolefin surfaces through corona treatment.Therefore, water-based polyurethane adhesive and polyolefin surfaces exist stronger adsorption, and adhesive effect is good.On the other hand,, can produce chemical bonding force, strengthen bonding strength and the water-fast and anti-dielectric corrosion ability of water-based polyurethane adhesive greatly polyolefin surfaces at tackiness agent and polyolefin surfaces by adding the coupling agent adipic dihydrazide.The acting in conjunction of these factors just, it is good bonding that water-based polyurethane adhesive has been formed the polyolefin film surface.
Embodiment
For better understanding the present invention, below in conjunction with embodiment the present invention is done detailed description further, but the scope of protection of present invention is not limited to the scope that embodiment represents.
Embodiment 1
(1) 100g tolylene diisocyanate, 233g polycaprolactone glycol PCL220N added have in the four-hole boiling flask of agitator, thermometer, reflux condensation mode pipe unit, about 2 hours of 80 ℃ of reactions, when system-NCO content reaches 10.66%wt; Be cooled to 70 ℃, add 8g 1, the 4-butyleneglycol reacted 1.5 hours; Add 25g Resins, epoxy (E-44), 25g dimethylol propionic acid, 8g TriMethylolPropane(TMP), continue reaction 4 hours, add the 36g staybelite, stir; Be cooled to 40 ℃, the pH value of system neutralized 7 with triethylamine.The 2.5g quadrol is dissolved in the 600ml water makes solution, above-mentioned performed polymer is moved in the diverting device, adding the preparation ethylenediamine solution is to disperse under the 6000rpm condition at rotating speed, promptly gets the 1000g polyaminoester emulsion;
(2) in above-mentioned emulsion, add 2.0g defoamer Foamex830,5.0g wetting agent Wet270,5.0g adipic dihydrazide, mix, promptly get water-based polyurethane adhesive.
Press the technical indicator of the composite soft packaging use polyurethane adhesive of examples preparation, be shown in Table 1.
Table 1
Table 2 is with the adhesiveproperties of water-based polyurethane adhesive to composite membranes such as CPP/CPP, CPP/OPP, CPP/PET, CPP/VMPET, OPP/PET, OPP/VMPET.
Table 2
T type stripping strength is to weigh the yardstick of laminated film interlayer bonding force size.Not stratified for guaranteeing laminated film, the stripping strength of ply adhesion must not be lower than 100N/m.As seen from Table 2, the tackiness agent after the modification all greater than 100N/m, illustrates that this tackiness agent can be used for the bonding of multiple composite film material to the stripping strength of different films.
Embodiment 2
(1) 100g tolylene diisocyanate, 225g polycaprolactone glycol PCL220N added have in the four-hole boiling flask of agitator, thermometer, reflux condensation mode pipe unit, about 2.5 hours of 75 ℃ of reactions, when system-NCO content reaches 10.66%wt; Be cooled to 70 ℃, add 9.5g1, the 4-butyleneglycol reacted 2 hours; Add 30g Resins, epoxy (E-44), 30g dimethylol propionic acid, 9.5g TriMethylolPropane(TMP), continue reaction 5 hours, add 38g rosin, stir; Be cooled to 40 ℃, system pH neutralized 7 with triethylamine.The 1.5g quadrol is dissolved in the 600ml water makes solution, above-mentioned performed polymer is moved in the diverting device, adding the preparation ethylenediamine solution is to disperse under the 6000rpm condition at rotating speed, promptly gets the 1000g polyaminoester emulsion;
(2) in above-mentioned emulsion, add 1.0g defoamer Foamex830,4.0g wetting agent Wet270,4.0g adipic dihydrazide, mix, promptly get water-based polyurethane adhesive.
Press the technical indicator of the composite soft packaging use polyurethane adhesive of examples preparation, be shown in Table 3.
Table 3
Table 4 is with the adhesiveproperties of water-based polyurethane adhesive to composite membranes such as CPP/CPP, CPP/OPP, CPP/PET, CPP/VMPET, OPP/PET, OPP/VMPET.
Table 4
T type stripping strength is to weigh the yardstick of laminated film interlayer bonding force size.Not stratified for guaranteeing laminated film, the stripping strength of ply adhesion must not be lower than 100N/m.As seen from Table 4, the tackiness agent after the modification all greater than 100N/m, illustrates that this tackiness agent can be used for the bonding of multiple composite film material to the stripping strength of different films.
Embodiment 3
(1) 100g tolylene diisocyanate, 240g polycaprolactone glycol PCL220N added have in the four-hole boiling flask of agitator, thermometer, reflux condensation mode pipe unit, about 2 hours of 80 ℃ of reactions, when system-NCO content reaches 10.66%wt; Be cooled to 70 ℃, add 7.5g1, the 4-butyleneglycol reacted 1 hour; Add 18g Resins, epoxy (E-44), 18g dimethylol propionic acid, 7.5g TriMethylolPropane(TMP), continue reaction 4 hours, add 31g rosin, stir; Be cooled to 40 ℃, system pH neutralized 7 with triethylamine.The 4.5g quadrol is dissolved in the 600ml water makes solution, above-mentioned performed polymer is moved in the diverting device, adding the preparation ethylenediamine solution is to disperse under the 6000rpm condition at rotating speed, promptly gets the 1000g polyaminoester emulsion;
(2) in above-mentioned emulsion, add 3.0g defoamer Foamex830,6.0g wetting agent Wet270,6.0g adipic dihydrazide, mix, promptly get water-based polyurethane adhesive.
Press the technical indicator of the composite soft packaging use polyurethane adhesive of examples preparation, be shown in Table 5.
Table 5
Table 6 is with the adhesiveproperties of water-based polyurethane adhesive to composite membranes such as CPP/CPP, CPP/OPP, CPP/PET, CPP/VMPET, OPP/PET, OPP/VMPET.
Table 6
T type stripping strength is to weigh the yardstick of laminated film interlayer bonding force size.Not stratified for guaranteeing laminated film, the stripping strength of ply adhesion must not be lower than 100N/m.As seen from Table 6, the tackiness agent after the modification all greater than 100N/m, illustrates that this tackiness agent can be used for the bonding of multiple composite film material to the stripping strength of different films.
The present invention prepares water-based polyurethane adhesive, and, bonding strength good to plastics film polarity wettability and initial bonding strength height have been broken through the adhesive technology difficult problem of difficult sticking material, can satisfy the needs of composite soft packaging field to tackiness agent.This prescription rationally, technology is simple, reliable, and turndown ratio is good.
Claims (7)
1. preparation method who is used for the water-based polyurethane adhesive of composite soft packaging may further comprise the steps:
(1) add polycaprolactone glycol and tolylene diisocyanate, at 75~85 ℃, react to system-NCO content reaches 10.66%wt; At 65~75 ℃, add small molecule chain extender, reacted 1~2 hour; Add Resins, epoxy, dimethylol propionic acid and TriMethylolPropane(TMP), continue reaction 4~5 hours, add rosin or staybelite again, stir; Be cooled to 40 ℃, add the triethylamine pH=7 that neutralizes; Add ethylenediamine solution under the high-speed stirring and continue reaction 10 minutes, promptly get the modified polyurethane emulsion;
(2) in the modified polyurethane emulsion, add defoamer, wetting agent and coupling agent; Mix, promptly get water-based polyurethane adhesive;
Raw materials used parts by weight are:
100 parts of tolylene diisocyanates
210~250 parts of polycaprolactone glycols
7.5~9.5 parts of small molecule chain extenders
18~30 parts of Resins, epoxy
18~30 parts of dimethylol propionic acids
6.5~9.5 parts of TriMethylolPropane(TMP)s
31~38 parts of rosin or staybelites
1.5~4.5 parts of quadrols.
2. preparation method according to claim 1 is characterized in that, described polycaprolactone glycol is PCL220N; Tolylene diisocyanate is TDI-80; Resins, epoxy is E-44.
3. preparation method according to claim 1 is characterized in that, described defoamer is Foamex830; Wetting agent is Wet270; Coupling agent is a hydrazides in oneself.
4. preparation method according to claim 1 is characterized in that, tolylene diisocyanate and polycaprolactone glycol mol ratio are 1.3: 1~1.5: 1.
5. preparation method according to claim 1 is characterized in that, the consumption of described defoamer is 0.1~0.3% of a modified polyurethane quality of the emulsion; The consumption of wetting agent is 0.4~0.6% of a modified polyurethane quality of the emulsion; The consumption of coupling agent is 0.4~0.6% of a modified polyurethane quality of the emulsion.
6. preparation method according to claim 1 is characterized in that, described small molecule chain extender is 1, the 4-butyleneglycol.
7. preparation method according to claim 1 is characterized in that, described high-speed stirring is 6000r/min.
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CN102336886A (en) * | 2011-07-05 | 2012-02-01 | 嵊州市科鼎聚氨酯制品厂 | Polyurethane for transmission friction wheels and preparation method thereof |
CN102504172A (en) * | 2011-11-10 | 2012-06-20 | 山东建筑大学 | Reinforced fiberglass glass fiber filmogen for textile use, preparation method thereof and impregnating compound containing same |
CN105461876A (en) * | 2015-12-28 | 2016-04-06 | 倪协照 | Environmental nontoxic polyurethane adhesive for automotive interior and preparation method thereof |
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CN102504172B (en) * | 2011-11-10 | 2013-03-27 | 山东建筑大学 | Reinforced fiberglass glass fiber filmogen for textile use, preparation method thereof and impregnating compound containing same |
CN105461876A (en) * | 2015-12-28 | 2016-04-06 | 倪协照 | Environmental nontoxic polyurethane adhesive for automotive interior and preparation method thereof |
CN106753176A (en) * | 2016-12-23 | 2017-05-31 | 安庆市德诚化工有限公司 | A kind of aqueous polyurethane cardboard adhesive of Antimicrobial preservative excellent performance and preparation method thereof |
CN106634794A (en) * | 2016-12-23 | 2017-05-10 | 安庆市德诚化工有限公司 | Waterborne polyurethane adhesive for paper packing box and preparation method of waterborne polyurethane adhesive |
CN106590510A (en) * | 2016-12-23 | 2017-04-26 | 安庆市德诚化工有限公司 | Waterborne polyurethane adhesive used for preventing paper packaging box from degumming and preparation method for waterborne polyurethane adhesive |
CN107384291A (en) * | 2016-12-23 | 2017-11-24 | 安庆市德诚化工有限公司 | One kind can quick-setting aqueous polyurethane cardboard adhesive and preparation method thereof |
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CN109135651A (en) * | 2018-06-27 | 2019-01-04 | 滁州环球聚氨酯科技有限公司 | A kind of modified polyurethane adhesive |
CN109134775A (en) * | 2018-07-06 | 2019-01-04 | 湖南松本林业科技股份有限公司 | A kind of rosin based aqueous polyurethanes acrylic acid ester emulsion, adhesive and preparation method thereof |
CN108913082A (en) * | 2018-08-09 | 2018-11-30 | 郭婷婷 | Aqueous, environmental protective adhesive for polyurethane, preparation method and application |
CN109880575A (en) * | 2018-12-29 | 2019-06-14 | 新纶复合材料科技(常州)有限公司 | A kind of Aqueous Polyurethane Adhesives and preparation method thereof |
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