Summary of the invention
HMX manufacturing process of the present invention comprises that mainly starting material are prepared, operations such as nitre is separated, pyrolysis, and the starting material of use comprise urotropine, acetic acid, aceticanhydride, nitric acid, ammonium nitrate etc.:
(1) starting material are prepared
Load weighted nitric acid (NA) is joined in the batching still, start and stir, add load weighted ammonium nitrate (AN) under whipped state, the reinforced back of finishing continues to stir, and fully is dissolved in salpeter solution up to AN, obtains ammonium nitrate-salpeter solution,
Load weighted acetic acid (HAc) is joined in the batching still, start and stir, add load weighted urotropine (HA) under whipped state, the reinforced back of finishing continues to stir, and fully is dissolved in the HAc solution up to HA, obtains urotropine-acetum;
(2) nitre is separated
One section nitre is separated: separate to nitre and add acetic acid (HAc) and acetic anhydride (Ac in the reactor
2O) as end liquid, under agitation condition, end liquid slowly is warmed up to 40-50 ℃, in 30min, evenly drip whole urotropine-acetums of burden process gained, 40% left and right sides ammonium nitrate-salpeter solution and total Ac continuously
2About 40% of O consumption, this moment, the adularescent solid was separated out.Carry out one section insulation behind reinforced the end, one section nitre is separated liquid under 40-50 ℃ of temperature, be incubated 15~30min;
Two sections nitre are separated: after one section insulation finishes, under 40-50 ℃ of temperature condition, evenly drip remaining ammonium nitrate-salpeter solution and Ac continuously in 30min
2O behind reinforced the end, separates liquid with two sections nitre and is incubated about 50-110min down at 40-55 ℃;
(3) pyrolysis
Under stirring condition, separate a certain amount of 65~75 ℃ water or dilute acetic acid (from the spent acid treatment process) of adding in the liquid to nitre, the acetic acid content that nitre is separated in the liquid is controlled at about 80%, slowly is warmed up to 100 ± 2 ℃, backflow 60min, pyrolysis byproducts.Pyrolysis finishes, and cools to 70 ± 2 ℃, filters, and washes, gets the HMX crude product.
The dynamic material that the invention still further relates to the HMX manufacturing process promptly when bigger variation takes place raw material quality, than adjusting, keeps actual material than relatively stable by material, and then guarantees that the material that generates technology, product yield and constant product quality compares inflation method than technology; In being interrupted method technology, under reduction aceticanhydride consumption 30% prerequisite, make the HMX yield reach 75%, raw materials consumption is also far below the level of external similar technology, described method is applied to tinuous production, reducing under aceticanhydride consumption 25% prerequisite, make the HMX yield reach 65%, surpass domestic and international interruption method state of the art.
Specific embodiments
In one embodiment of the invention, prepare HMX by following steps, (1) nitric acid is joined in the batching still, under whipped state, add ammonium nitrate, ammonium nitrate fully is dissolved in salpeter solution and obtains ammonium nitrate-salpeter solution, to claim acetic acid to join in another batching still, and add urotropine under whipped state, urotropine fully is dissolved in and obtains urotropine-acetum in the acetum; (2) one sections nitre are separated: separate to nitre and add acetic acid and acetic anhydride in the reactor as end liquid, be warmed up to 40-50 ℃, evenly drip whole urotropine-acetums of burden process gained, 40% left and right sides ammonium nitrate-salpeter solution and total Ac continuously in 30min
2About 40% of O consumption is separated liquid with one section nitre and be incubated 15~80min under 40-50 ℃ of temperature; Two sections nitre are separated: after one section insulation finishes, under 40-50 ℃ of temperature condition, evenly drip remaining ammonium nitrate-salpeter solution and Ac continuously in 30min
2O behind reinforced the end, separates liquid with two sections nitre and is incubated 40-100min down at 40-55 ℃; (3) pyrolysis: under stirring condition, separate to nitre and to add entry or dilute acetic acid in the liquid, the acetic acid content that nitre is separated in the liquid is controlled at about 80%, be warmed up to 80-110 ℃, backflow 50-80min, pyrolysis byproducts, cool to 50-70 ℃, filter, wash, get the HMX crude product, wherein the weight ratio of each raw material is a urotropine and the material ratio of nitric acid, ammonium nitrate and acetic acid, aceticanhydride is 1: 2~2.5: 2~2.5: 7~10: 5~7, and ammonium nitrate-salpeter solution and aceticanhydride are 37.5~40: 62.5~60 one, two section dispensed weight ratio.
In another embodiment of the present invention, the HMX manufacturing process adopts urotropine to separate matrix as nitre, uses nitro, acetic acid and aceticanhydride mixture to separate agent as nitre, and ammonium nitrate is that nitre is separated catalyzer, synthetic HMX.The processing condition of its preparation and material are 1: 2~2.5: 2~2.5: 7~9.5: 5.5: 6.5 than the material ratio for urotropine and nitric acid, ammonium nitrate and acetic acid, the salpeter solution of ammonium nitrate and the aceticanhydride allocation proportion in one, two section nitre is separated is 37.5~40: 62.5~60, urotropine is separated under the base and the effect of catalyzer through two sections pyrogenically prepared HMX at nitre, one section pyrolysis temperature is controlled at 80~85 ℃, and two sections pyrolysis temperatures are controlled at 105 ℃.
One section nitre is separated mechanism:
Two sections nitre are separated mechanism:
Intermediate 2
In the HMX manufacture method that the present invention relates to, the main effect of aceticanhydride has three aspects, and the one, main composition and the nitric acid of separating agent as nitre generate the acetic acid nitric ether; The one, the small amount of moisture that may generate in moisture of bringing into as starting material in the dewatering agent elimination system and the reaction, the existence of separating agent for activation nitre creates conditions; The 3rd, assist methylene radical to generate the acetyl-o-methyl of leaving away easily as esterifying agent.Its side effect is esterification and the acylation reaction that by product takes place to generate.The common impurity that exists also is that the impurity that nitre is separated the technogenic influence maximum is moisture in the various starting material; It is acetic acid that nitre is separated the maximum starting material of technogenic influence.On the basis to aceticanhydride demand demand, dynamic material ratio method has been proposed at quantitative examination moisture and acetic acid quality.Promptly at raw material quality, mainly be water content in the acetic acid and nitric acid content when bigger variations takes place, adjust aceticanhydride and separate consumption in the process, thereby guarantee the stability of HMX generation technology, product yield and quality product at end liquid and nitre.
(1) at the dynamic material ratio of moisture in the end liquid acetic acid
When not conforming to nitric acid in the end liquid when only moisture, can add the reaction of aceticanhydride and water, eliminate the water in the end liquid.Aceticanhydride hydrolysis rate at normal temperatures is very little, but but reacts under temperature condition more than 40 ℃ and finish within a short period of time.Add excessive aceticanhydride in end liquid, the hydrolysis reaction of aceticanhydride can be eliminated moisture in end liquid temperature-rise period, generates acetic acid.Adding the aceticanhydride amount in the end liquid can be calculated as follows:
W
AceticanhydrideFor adding the weight of aceticanhydride, W in the end liquid
Ester acidBe the acetic acid add-on in the end liquid, C is the acetic acid water content.As the acetic acid water content is 2% o'clock, whenever in the moisture 20g of gram acetic acid, should add the 113g aceticanhydride at least in the end liquid in the end liquid.
Can together consider that for the moisture that brings that acetic acid in the reinforced process brings this partly discusses at the aceticanhydride consumption with the moisture that other starting material bring.
(2) at the dynamic material ratio of nitric acid and water in the end liquid acetic acid
Nitric acid in the end liquid has two kinds of treatment processs.A kind of is to add aceticanhydride, makes the reaction of nitric acid and aceticanhydride generate nitrating agent acetic acid nitric ether, and a kind of is to add urotropine, makes it generate the nitrate of urotropine.
A) end liquid adding urotropine is eliminated excessive nitric acid
Because contain water and nitric acid in the end liquid, water must be removed with aceticanhydride.Add the aceticanhydride of entry needs this moment earlier, end liquid begins to heat up, and the reaction of aceticanhydride and water generates acetic acid in the process of intensification.Nitric acid also can generate the acetic acid nitric ether with the aceticanhydride reaction in the temperature-rise period, but the acetic acid nitric ether is met the water hydrolysis, generates acetic acid and nitric acid again.In fact be equivalent to water elder generation and aceticanhydride reaction, after water is eliminated fully, just generate the acetic acid nitric ether.Add urotropine and add the aceticanhydride and the ammonium nitrate of metering in end liquid, the nitre that promptly utilizes nitric acid in the end liquid in advance to carry out a urotropine mononitrate is separated.This method complicated operation should not adopt.
B) the adding aceticanhydride is removed water and the nitric acid in the end liquid simultaneously
It is more reasonable to add aceticanhydride, reaction in the system at this moment has aceticanhydride and nitric acid reaction to generate acetic acid nitric ether, the hydrolysis reaction of acetic acid nitric ether and the hydrolysis reaction of aceticanhydride, when adding the metering aceticanhydride, the water in the system all generates acetic acid, and the nitric acid in the system then generates the acetic acid nitric ether.Consider ammonium nitrate in the nitre enzymatic hydrolysis system nitrated catalyst action and the effect of stable ring compound, also should add in the end liquid with end liquid in the ammonium nitrate of quality such as nitric acid.
Respectively need a part aceticanhydride because generate a part acetic acid nitric ether and remove a part water, then the add-on of aceticanhydride can be calculated by following formula in the end liquid.
W in the formula
AceticanhydrideBe the aceticanhydride weight that should add in the end liquid, W
Acetic acidBe the acetic acid weight that adds in the end liquid, C
WaterBe the water content of acetic acid, C
Nitric acidBe the nitric acid content in the acetic acid.
When containing the nitric acid of 2% water and 2% in the acetic acid simultaneously, the acetic acid in every kilogram of end liquid contains 20g water and 20g nitric acid, needs aceticanhydride respectively, and the aceticanhydride add-on is at least in the end liquid
(3) simplification of aceticanhydride consumption is calculated
The HMX production technique is bigger to one section aceticanhydride add-on influence, and after employing was dynamically expected ratio, one section major and minor reaction did not change, and the aceticanhydride consumption is only relevant with the moisture total amount in the starting material, can draw the calculation formula of one section aceticanhydride consumption thus:
W in the formula
One section aceticanhydrideBe the aceticanhydride weight that adds in the one-stage nitration, 1-C
HNBe the water content of the urotropine that adds in the end liquid, 1-C
NABe the water content in the nitric acid, 1-C
AcOHWater content for acetic acid.
Discuss as can be known by the front, the water content of nitric acid, ammonium nitrate, urotropine is very little to one section aceticanhydride consumption influence, so, can raw-materially allow that the water yield gets common numerical value with these three kinds, its required aceticanhydride amount is 107g, and it is 2363g that the demand of these data and reaction pair aceticanhydride is merged into a constant.It is as follows to obtain formula thus:
C: the moisture content percentage in the acetic acid is 1% as the acetic acid water content, C=1 then, and the acetic acid water content is 0.9 o'clock, C=0.9 etc.
The aceticanhydride total amount still is
With traditional method, in described HMX manufacturing process, starting material are than HA (urotropine): HAc (acetic acid): Ac
2O (aceticanhydride): NA (nitric acid): AN (ammonium nitrate)=1: 98: 8.9: 24: 2.4.
In embodiment preferred of the present invention, the adoptable starting material of method of the present invention are than HA: HAc: Ac
2O: NA: AN=1: 9.8: 6.23: 2.3: 2.3.
This testing data is compared with the starting material ratio of traditional technology, and the HA consumption of unit mass HMX reduces by 37%, and the HAc consumption reduces by 37%, Ac
2The O consumption reduces by 56%, and nitric acid dosage reduces by 38%, and the AN consumption reduces by 39%.The spent acid growing amount of HMX per ton is reduced to about 15 tons by about 25 tons of former technology, reduces about 40%.
The industrial hexamethylenetetramine that the present invention uses (urotropine HA) should meet GB/T 9015-1998 standard-required, and quality index is as follows:
The industrial ammonium nitrate (AN) that the present invention uses should meet GB 2945-1989 standard-required:
The industrial nitric acid (NA) that the present invention uses should meet GB/T 3371-2002 standard-required:
The project quality standard
The outward appearance light yellow transparent liquid does not have visible mechanical impurity
Nitric acid content 〉=990%
Sulfuric acid content≤008%
Ignition residue content≤002
Nitrous acid content≤015%
Embodiment one
Selecting the urotropine charging capacity is 1000g, selecting material is urotropine than (mass ratio): nitric acid: ammonium nitrate: acetic acid=1: 2.2: 2.2: 9.8, when urotropine, nitric acid, three kinds of starting material water content of ammonium nitrate are 0.5%, the acetic acid water content is 0.4% o'clock, and one section aceticanhydride actual amount is calculated as follows:
The aceticanhydride consumption is 2556g, and two sections aceticanhydride consumptions are 5623~7668g, are preferably 6134~6390g.Urotropine is 1: 2~25: 2~25~7~10 with the material ratio of nitric acid, ammonium nitrate and acetic acid; It is 42~46 ℃ that the nitre of one section and two sections is separated temperature; The one nitre period of separating is 30~60min, and two nitre periods of separating are 40~100min; Pyrolysis temperature is 50~110 ℃, and the filtration temperature of crude product HMX is 50~80 ℃.The result is interrupted the yield that legal system is equipped with HMX and reaches 70~78%, and the yield that continuous processing prepares HMX reaches 65-76%.
Embodiment two
Selecting the urotropine charging capacity is 1000g, selecting material is urotropine than (mass ratio): nitric acid: ammonium nitrate: acetic acid=1: 22: 22: 9.8, when urotropine, nitric acid, three kinds of starting material water content of ammonium nitrate are 0.5%, the acetic acid water content is 0.4% o'clock, calculates by following formula of reduction:
The one section aceticanhydride consumption that calculates is 2587g, and two sections aceticanhydride consumptions are 5691~7761g, are preferably 6208~6467g.Urotropine is 1: 2~2.5: 2~2.5~7~10 with the material ratio of nitric acid, ammonium nitrate and acetic acid; It is 42~46 ℃ that the nitre of one section and two sections is separated temperature; The one nitre period of separating is 30~60min, and two nitre periods of separating are 40~100min; Pyrolysis temperature is 50~110 ℃, and the filtration temperature of crude product HMX is 50~80 ℃.The result is interrupted the yield that legal system is equipped with HMX and reaches 70~78%, and the yield that continuous processing prepares HMX reaches 65-75%.
Embodiment three
Selecting the urotropine charging capacity is 1000g, selecting material is urotropine than (mass ratio): nitric acid: ammonium nitrate: acetic acid=1: 2.2: 2.2: 9.8, when urotropine, three kinds of starting material water content of ammonium nitrate are 0.5%, the nitric acid water content is 1.5%, the acetic acid water content is 1% o'clock, and one section aceticanhydride actual amount is calculated as follows:
The one section aceticanhydride consumption that calculates is 2939g, and two sections aceticanhydride consumptions are 6465~8817g, are preferably 7053~7347g.Urotropine is 1: 2~25: 2~2.5~7~10 with the material ratio of nitric acid, ammonium nitrate and acetic acid; It is 42~46 ℃ that the nitre of one section and two sections is separated temperature; The one nitre period of separating is 30~60min, and two nitre periods of separating are 40~100min; Pyrolysis temperature is 50~110 ℃, and the filtration temperature of crude product HMX is 50~80 ℃.The result is interrupted the yield that legal system is equipped with HMX and reaches 68~73%, and the yield that continuous processing prepares HMX reaches 63-72%.