CN101973858A - Method for synthesizing tert-butylated hydroxyanisole through solid-liquid-phase reaction - Google Patents

Method for synthesizing tert-butylated hydroxyanisole through solid-liquid-phase reaction Download PDF

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CN101973858A
CN101973858A CN2010105013048A CN201010501304A CN101973858A CN 101973858 A CN101973858 A CN 101973858A CN 2010105013048 A CN2010105013048 A CN 2010105013048A CN 201010501304 A CN201010501304 A CN 201010501304A CN 101973858 A CN101973858 A CN 101973858A
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reaction
catalyzer
tertiary butyl
methoxy phenol
molecular sieve
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毛建新
罗云
蔡黄菊
卞妮妮
郑小明
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Zhejiang University ZJU
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Zhejiang University ZJU
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention provides a method for synthesizing tert-butylated hydroxyanisole under the catalytic action of a hydrogen Y molecular sieve by using p-methoxy phenol and methyl tert-butyl ether as raw materials. In the method, the Y molecular sieve with a hydrogen Si/Al ratio of 2.6-7.6 is used, the reaction time is 15-180 min, the reaction temperature is 80-180 DEG C, the p-methoxy phenol conversion rate is 21-99 percent and the tert-butylated hydroxyanisole yield is 14-74 percent. The invention adopts a catalyst which has low cost and can be repeatedly used through simple solvent washing or roasting treatment, can solve the problems of unavailable catalyst recovery and great acidic wastewater discharge of a traditional tert-butylated hydroxyanisole production process through an F-C (Friedel-Crafts) reaction and has important industrial application prospects, and meanwhile, the catalyst and the reaction process, adopted in the method, benefits the improvement of the production efficiency.

Description

A kind of method of solid-liquid phase reaction synthesizing tertiary butyl BHA
 
Technical field
The present invention relates to be a kind of be raw material with p methoxy phenol and methyl tertiary butyl ether, the method for synthetized oxidation preventive agent-butylhydroxy anisole under Hydrogen Y molecular sieve catalyst action.
 
Background technology
Butylhydroxy anisole (butylatedhydroxyanisole, claim tertiary butyl-4-hydroxy phenylmethylether, butyl hydroxy anisol again), comprise 3-tertiary butyl-4-hydroxy phenylmethylether (3-TBHA) and 2-tertiary butyl-4-hydroxy phenylmethylether (2-TBHA), be that a kind of white is to lurid waxy solid, have slight special smelly, fusing point 48-63 ℃, to thermally-stabilised.Under the weak base condition, be difficult for destroyed, not painted with the metal ion effect.
Butylhydroxy anisole is a kind of important oil-soluble inhibitor, is mainly used in food and oil prodution industry, also can be used for refining of petroleum and rubber etc.(reference: Zheng Yuguo, Wang Yuanshan etc. write, " production of antioxidant and application ", January in 2004 the 1st edition P404; Li Shuguo, Zhao Wenhua, Chen Hui, " edible grease antioxidant and safety research progress thereof ", grain and grease, 2006, the 5 phases: P.34-37; Yu Tao, Ye Jian, " high performance liquid chromatography is measured the research of BHA in the food, BHT, TBHQ method simultaneously ". Chinese sanitary inspection magazine, 2007. 17(12): p. 2136-2138)
The synthetic method about butylhydroxy anisole of bibliographical information is divided into following two big classes by the starting raw material difference at present:
(1) Resorcinol method.
Selecting phosphoric acid or sulfuric acid for use is catalyzer, with the Resorcinol and the trimethyl carbinol is raw material, carry out the normal pressure liquid phase reaction, 90 ℃ of temperature of reaction, reaction 1.5 ~ 2.5h, generate intermediate 2-Tert. Butyl Hydroquinone, obtain by product 2 simultaneously, the 5-di-tert-butyl hydroquinone, through operations such as neutralization, crystallizations, isolate the 2-Tert. Butyl Hydroquinone, again 2-Tert. Butyl Hydroquinone (TBHQ) and methyl-sulfate are carried out monomethylation reaction 1 ~ 2h under alkalescence, 40 ℃, make butylhydroxy anisole, this technology is had some improved method (reference: Li Jialin; Du Chenguang; Li Hua, a kind of technology that from the butylhydroxy anisole production process, reclaims Tert. Butyl Hydroquinone, CN101704727A, 2009)
(2) p-Methoxyphenol method.
Figure 634472DEST_PATH_IMAGE001
With phosphoric acid or sulfuric acid is catalyzer, with the hexanaphthene is solvent, and the p-Methoxyphenol and the trimethyl carbinol are 10%NaOH solution neutralization reactant with massfraction behind 80 ℃ of reaction 1 ~ 2h, redistillation is reclaimed solvent for recycling, after underpressure distillation, recrystallization get product.
Figure 489296DEST_PATH_IMAGE002
With the trimethyl carbinol is alkylating reagent, and under the effect of Zn – Al-MCM-41 molecular sieve catalytic, the p methoxy phenol tert-butylation is a butylhydroxy anisole, and transformation efficiency can reach 96%.(reference: Selvaraj, M.Kawi, S., Selective synthesis of 2-t-butylated hydroxyl anisole by t-butylation of 4-methoxyphenol with t-butyl alcohol over mesoporous solid acid catalyst.Journal of Molecular Catalysis A, 2007. 265: p. 250-257)
Figure 455983DEST_PATH_IMAGE003
Make alkylating reagent with methyl tertiary butyl ether, tertiary butyl reaction synthesizing tertiary butyl BHA takes place in p methoxy phenol under the solid acid catalyst effect, and transformation efficiency is 22%-75%.(reference: Yadav, G.D., Rahuman, M.S.M.M., Efficacy of solid acids in the synthesis of butylated hydroxy anisoles by alkylation of 4-methoxyphenol with MTBE.Applied Catalysis A:General, 2003. 253: p. 113-123. Cai, H., Mao, J., Tao, Y., Zheng, X., Alkylation of 4-methoxyphenol with MTBE catalyzed by 12-tungstophoric acid supported on neutral alumina.React Kinet Catal Lett, 2009. 97: p. 43 – 50)
Aforesaid method (1) and (2) In need liquid acid as catalyzer, catalyst levels is big and be difficult to repeat reclaim and use, product postprocessing needs a large amount of water to wash, and can't avoid the discharging of a large amount of acid waste waters, method (2)
Figure 603248DEST_PATH_IMAGE002
The middle solid acid catalyst that uses is avoided the problem of bringing with liquid acid catalyst preferably.But, in the method (2) Though peak rate of conversion is very high, as alkylating reagent, the water that produces in the reaction process can influence catalyst activity with the trimethyl carbinol, and catalyzer mainly is a Zn – Al-MCM-41 molecular sieve, and preparation process complexity, cost are higher, comparatively speaking, and in the method (2)
Figure 378230DEST_PATH_IMAGE003
Employed alkylating reagent methyl tertiary butyl ether, avoided the generation of reaction process water, known effective solid acid catalyst mainly is Filtrol-24 clay, K-10 montmorillonite clay at present, solvent is 1,4-dioxane(1, the 4-dioxan), perhaps catalyzer is the catalyzer such as the H of loaded by heteropoly acid type 3PW 12O 40/ Al 2O 3, but as a whole, the cost of these catalyst system is higher, and therefore, the present invention proposes the method for low, the effective catalysis synthesizing tertiary butyl BHA of a kind of cost.
 
Summary of the invention
The objective of the invention is to develop a kind of environment amenable, that the catalyzer low price is easy to get and reactive behavior is higher, prepare butylhydroxy anisole by p methoxy phenol and methyl tertiary butyl ether method, the present invention uses novel catalyzing technology, the problem of avoiding under the effect of traditional liquid acid synthetic a large amount of acid waste waters of discharging and catalyzer can't reclaim and regenerate and use, and can enhance productivity greatly.
Solution of the present invention is to be catalyzer with acid solid molecular sieves, realizes that in autoclave p methoxy phenol and methyl tertiary butyl ether are at the solid-liquid F-C reaction of condition mutually, the synthetic target product butylhydroxy anisole that obtains.
The invention provides a kind of method of solid-liquid phase reaction synthesizing tertiary butyl BHA, is raw material with p methoxy phenol and methyl tertiary butyl ether, and hexanaphthene is a solvent, with the Hydrogen Y molecular sieve is catalyzer, solid-liquid phase reaction synthesizing tertiary butyl BHA in autoclave, and reaction formula is as follows:
Synthesis step is as follows:
In autoclave, add a certain amount of Hydrogen Y molecular sieve catalyzer, and the mixed solution of p methoxy phenol, methyl tertiary butyl ether and solvent hexanaphthene, their mol ratio is 1:(1~6): (0~14.2), with high-purity N 2The air in the replacement reaction kettle repeatedly, feeding initial pressure at last is the N of 0~0.5MPa 2Make protection gas; under 80~180 ℃ of a certain steady temperatures, react 15~180min; reaction is cooled off reactor rapidly after finishing; suction filtration separating reaction liquid and catalyzer; with the content of p methoxy phenol and butylhydroxy anisole in the gas chromatographic analysis product, determine the yield of the transformation efficiency and the butylhydroxy anisole of p methoxy phenol.
Silicon/the aluminum ratio of Hydrogen Y molecular sieve catalyzer of the present invention is 2.6 ~ 7.6, sample roasting 4h in 300~600 ℃ of retort furnaces before using, the cooling back is standby, the weight ratio of Hydrogen Y molecular sieve catalyzer and p methoxy phenol is 1:(3~27), can be repeatedly used after described reacted Hydrogen Y molecular sieve catalyzer process solvent wash or the roasting.
Characteristics of the present invention are that catalyzer can't be reused the problem of amplification quantity acid waste water side by side in the F-C reaction production butylhydroxy anisole technology that can avoid traditional, employed catalyzer and reaction process have improved production efficiency simultaneously, have important prospects for commercial application.
 
Embodiment
Embodiment 1
In the autoclave of 20mL, add Hydrogen Y molecular sieve catalyzer (Si/Al mol ratio=3:1, through 500 ℃ of roasting 4h pre-treatment), the mixed solution of p methoxy phenol, methyl tertiary butyl ether and 10mL solvent hexanaphthene (three's mol ratio is 1:3:14.2) is with N 2Air in the replacement reaction kettle repeatedly feeds the N of 0.3MPa at last 2Make protection gas; keeping temperature is 160 ℃; reaction 180min; reaction is cooled off reactor rapidly after finishing, and suction filtration separating reaction liquid and catalyzer are with the content of p methoxy phenol and butylhydroxy anisole in the gas chromatographic analysis product; determine the yield of the transformation efficiency and the butylhydroxy anisole of p methoxy phenol; the transformation efficiency of p methoxy phenol is 97.9%, and the yield of butylhydroxy anisole (TBHA) is 45.8%, and related data is listed in the table 1.
Embodiment 2~6
Under the identical condition of other conditions and embodiment 1, change the reaction times (being respectively 15min, 30min, 60min, 90min, 120min), the result lists in table 1(2~6 respectively) in.
Embodiment 7~11
Under the identical condition of other conditions and embodiment 1, change temperature of reaction (being respectively 80 ℃, 100 ℃, 120 ℃, 140 ℃, 180 ℃), reaction result is listed in table 1(7~11 respectively) in.
Embodiment 12~14
Under the identical condition of other conditions and embodiment 1, change material molar ratio (being respectively 1:1,1:2,1:4), reaction result is listed in respectively in the table 1 (12~14).
Embodiment 15
Under the identical condition of other conditions and embodiment 1, the change material molar ratio is 1:6, no longer adds the solvent hexanaphthene in reaction system, and reaction result is listed in the table 1 (15).
Embodiment 16
Under the identical condition of other conditions and embodiment 1, the change material molar ratio is 1:1, and solvent hexanaphthene consumption is reduced to 5mL, and reaction result is listed in the table 1 (16).
Embodiment 17~19
Under the identical condition of other conditions and embodiment 1, change Hydrogen Y molecular sieve catalyst levels (being respectively 0.03g, 0.1g, 0.2g), reaction result is listed in respectively in the table 1 (17~19).
Embodiment 20~21
Under the identical condition of other conditions and embodiment 1, respectively with the H-Y molecular sieve of 300 ℃, 600 ℃ roastings as catalyzer, the result of reaction lists in table 1(20~21 respectively) in.
Embodiment 22
Under the identical condition of other conditions and embodiment 1, change N 2The initial pressure of protection gas, N 2Initial pressure changes 0MPa into, and reaction result is listed in table 1(22) in.
Embodiment 23
Under the identical condition of other conditions and embodiment 1, N 2The initial pressure of protection gas changes 0.5MPa into, and 1(23 is shown in the results are shown in of reaction) in.
Embodiment 24
Under the identical condition of other conditions and embodiment 1, the H-Y that uses Si/Al mol ratio=2.6 instead is a catalyzer, reaction the results are shown in table 1(24) in.
Embodiment 25
Under the identical condition of other conditions and embodiment 1, the H-Y that uses Si/Al mol ratio=7.6 instead is a catalyzer, and material molar ratio is 1:2, reaction the results are shown in table 1(25) in.
Table 1. utilizes the result of Hydrogen Y molecular sieve catalyzer p methoxy phenol and methyl tertiary butyl ether reaction under the differential responses condition
Figure 183692DEST_PATH_IMAGE006
Figure 364006DEST_PATH_IMAGE007
Embodiment 26
With embodiment 1 reacted catalyzer filtered and recycled, with drying behind the washing with acetone, catalyzer is roasting no longer again, reacts under the identical condition of other conditions and embodiment 1, and after being repeatedly used, the results are shown in Table 2 in reaction.
Table 2 catalyzer is reused reaction result
Figure 56019DEST_PATH_IMAGE008
Embodiment 27
With the catalyzer 500 ℃ of roasting 4h in air after embodiment 26 last the uses, catalyzer after the roasting is reacted under the identical condition of embodiment 1, analytical results shows that the transformation efficiency of p methoxy phenol is 82.6%, and the yield of butylhydroxy anisole (TBHA) is 42.0%.

Claims (4)

1. the method for a solid-liquid phase reaction synthesizing tertiary butyl BHA, it is characterized in that: with p methoxy phenol and methyl tertiary butyl ether is raw material, and hexanaphthene is a solvent, is catalyzer with the Hydrogen Y molecular sieve, synthesizing tertiary butyl BHA in autoclave, reaction formula is as follows:
Figure 710969DEST_PATH_IMAGE001
Synthesis step is as follows:
(1) a certain amount of Hydrogen Y molecular sieve catalyzer of in autoclave, packing into, and the mixed solution of p methoxy phenol, methyl tertiary butyl ether and solvent hexanaphthene, their mol ratio is 1:(1~6): (0~14.2), with N 2Air in the replacement reaction kettle repeatedly, feeding initial pressure at last is the N of 0~0.5MPa 2Make protection gas, at 80~180 ℃ of a certain steady temperature reaction 15~180min;
(2) reactor is cooled off rapidly, suction filtration separating reaction liquid and catalyzer with the content of p methoxy phenol and butylhydroxy anisole in the gas chromatographic analysis product, are determined the yield of the transformation efficiency and the butylhydroxy anisole of p methoxy phenol.
2. according to the method for right 1 described solid-liquid phase reaction synthesizing tertiary butyl BHA, the silicon/aluminum ratio that it is characterized in that described Hydrogen Y molecular sieve catalyzer is 2.6 ~ 7.6, sample roasting 4h in 300~600 ℃ of retort furnaces before using, and the cooling back is standby.
3. according to the method for right 1 described solid-liquid phase reaction synthesizing tertiary butyl BHA, the weight ratio that it is characterized in that described Hydrogen Y molecular sieve catalyzer and p methoxy phenol is 1:(3~27).
4. according to the method for right 1 described solid-liquid phase reaction synthesizing tertiary butyl BHA, it is characterized in that to be repeatedly used after described reacted catalyzer is through solvent wash or roasting.
CN2010105013048A 2010-10-11 2010-10-11 Method for synthesizing tert-butylated hydroxyanisole through solid-liquid-phase reaction Pending CN101973858A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018214630A1 (en) * 2017-05-24 2018-11-29 中国人民解放军军事医学科学院生物医学分析中心 New method for preparing 2-tert-butyl-4-methoxyphenol and new crystal form thereof
CN112718005A (en) * 2020-12-31 2021-04-30 兄弟科技股份有限公司 Catalyst composition for synthesizing 3-tert-butyl-4-hydroxyanisole from p-hydroxyanisole and application thereof
CN115069294A (en) * 2022-07-08 2022-09-20 北京石油化工学院 Supported catalyst and application thereof in preparation of tert-butylhydroquinone

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
HUANGJU CAI,ET AL: "Alkylation of 4-methoxyphenol with MTBE catalyzed by 12-tungstophoric acid supported on neutral alumina", 《REACT KINET CATAL LETT》 *

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018214630A1 (en) * 2017-05-24 2018-11-29 中国人民解放军军事医学科学院生物医学分析中心 New method for preparing 2-tert-butyl-4-methoxyphenol and new crystal form thereof
CN108929202A (en) * 2017-05-24 2018-12-04 中国人民解放军军事医学科学院生物医学分析中心 2- tert-butyl -4- metoxyphenol novel preparation method and its novel crystal forms
US11655201B2 (en) 2017-05-24 2023-05-23 Biomedical Analysis Center, Academy Of Military Medical Sciences Method for preparing 2-tert-butyl-4-methoxyphenol and new crystal form thereof
CN112718005A (en) * 2020-12-31 2021-04-30 兄弟科技股份有限公司 Catalyst composition for synthesizing 3-tert-butyl-4-hydroxyanisole from p-hydroxyanisole and application thereof
CN115069294A (en) * 2022-07-08 2022-09-20 北京石油化工学院 Supported catalyst and application thereof in preparation of tert-butylhydroquinone

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Application publication date: 20110216