CN101968619A - Production matching of HP 1215 series toner cartridge - Google Patents

Abstract

The invention relates to production matching of an HP 1215 series toner cartridge. The ranges of the geometric parameters, the physical parameters, the photoelectrical parameters and the like of an organic photoconductor drum, a charge roller, a developer roller, a toner feeding roller, a toner, a toner discharge blade and a cleaning blade are specified, so that the optimal performance of each component and the best mutual coordination effect are achieved after assembly. The comprehensive printing quality is ensured, the production of waste toner is reduced, the printing service life of the toner cartridge is prolonged, the printing cost is greatly reduced, the environment pollution is reduced, and the resources are saved.

Description

The production coupling of HP 1215 serial cartridges

Technical field

The present invention relates to a kind of HP of being applicable to Color LaserJet CP1215/1515n/1518n/CM1015MFP/1017MFP/1300MFP/1312MFP/131 2nfiMFP, HP Color LaserJet 5500/5550, CanonEP-86, HP Color LaserJet 3700/3700n/3700dtn/3700dn series printer coupling between organic light guide drum, developer roll, charging roller, powder feeding roller, powder delivery cutter, cleaning doctor and the ink powder in the cartridge.

Background technology

At present, the production coupling of this cartridge is only carried out simple proportioning, consideration organic light guide drum not yet in effect, developer roll, charging roller, powder feeding roller, powder delivery cutter, influencing each other between cleaning doctor and the ink powder causes product quality uneven: the effective rate of utilization of ink powder is on the low side, after the end-of-life, have the surplus powder of 30g～110g to participate in printing in the powder storehouse, other produces the useless powder of 10～30g, cause bigger waste and and environment had than severe contamination; And the print quality instability, especially in the middle and later periods in cartridge life-span, because the mismate between each accessory causes a lot of parts the phenomenon of major injury to occur, the print defect showed increased can't satisfy the printing demand; The single page powder consumption of printing 5% coverage rate is more than 0.02g, and can 65g～400g ink powder could print 1400～12000 pages, and it is too high to cause totally printing cost.

Summary of the invention

In order to prolong the serviceable life of cartridge, reduce and print cost, economize on resources, the fixing coupling of producing of a kind of cartridge provided by the invention, select specific organic light guide drum, developer roll, charging roller, powder feeding roller, high molecular polymerization ink powder, powder delivery cutter and cleaning doctor for use by calculating, make each component capabilities reach optimum matching, overcome the deficiency that present production coupling is brought.

The present invention realizes by the following assembly of coupling:

1, organic light guide drum: be made up of aluminium base, the anti-reflection layer of conduction, charge generation layer, charge transport layer, the coating thickness general thickness is controlled at 22 μ m～27 μ m, the charge generating layer THICKNESS CONTROL should be controlled at 21～24 μ m, coating unevenness＜1 μ m at 1 μ m～2 μ m, charge transfer layer thickness; Its coating surface resistance＞260M Ω; Charging roller to its charging after, the coating surface negative charge about one deck 650V that evenly distributes is referred to as initial potential V0; Have suitable light sensitivity E1/2, required exposure should be controlled 0.11 μ J/cm when its current potential was decayed to half and is 1/2V0 by initial potential V0 ²～0.16 μ J/cm ²In the scope; The electric charge output layer is after accepting laser radiation, produce the exposure current potential VL of 500V, and neutralize mutually with the negative charge of coating surface, thereby form the electrostatic latent image of one-100V on the drum surface, the electronegative toner particles in developer roll surface is transferred on the organic light guide drum under the effect of developer roll development bias voltage; After the charging, its surface potential rate of decay under unglazed radiation situation, promptly dark decay rate DDR is controlled between 10V/S～15V/S; Coating surface resistance can be guaranteed to keep state of insulation under the illumination of coating energy requirement not reaching, and makes organic light guide drum automatic exposure can not occur, the fatigue phenomenon that overexposure causes; The organic light guide drum external coating is at charging roller, ink powder, print media, the long-term circulation wearing and tearing of cleaning doctor down, its rate of wear＜1 μ m/10 ⁴R is to guarantee can not produce considerable influence to the photoelectric properties of drum;

2, developer roll: the developer roll Roughness Surface on Control is at Ra=1.4 μ m～2.0 μ m, and surfaceness has determined the size of the output quantity of ink powder, and roughness is excessive, and carbon dust is to be compelled to take out of; Roughness is too small, can cause the carbon dust powder outlet quantity not enough; The developer roll surface coating must be evenly, and linearity and the beat of developer roll can be to the generation harmful effects of prining in addition, linearity is not enough produce bad may to appear at straight line inhomogeneous, beat caused badly can the formation level prints badly, the circular runout requirement is little;

3, charging roller: resistance value between coating and metal shaft=0.3M Ω～5M Ω, can within a short period of time make the even static charge of organic light guide drum surface cloth last layer, static charge be-650V, amplitude requirement can not above+/-20V; The charging roller material therefor requires the energy high temperature high voltage resistant, and shock absorption requires; Under the pressure of former powder box location, power spring, and the pressure control that all surface of contact produce between the organic light guide drum is in 5N～5.5N scope; The rate of wear that charging roller causes the organic light guide drum surface should be less than 0.1 μ m/10 ⁴R; Surface roughness Ra=0.07 μ m～0.1 μ m; Have certain electrical property setting range, at relative humidity RH10%～90%, the changing environment scope planted agent that temperature is 5 ℃～35 ℃ has certain stability, to eliminate, to reduce or to remedy the influence of environmental factor to organic light guide drum cloth electricity; When mains fluctuations, the accepting output characteristics and should remain unchanged substantially of charging roller; Charging roller and load (air-gap, optical conductor etc.) impedance phase coupling can not occur because local voltage is too high, and cause the defective of the photoelectric properties fatigue of organic light guide drum local damage (puncture) or acceleration organic light guide drum;

4, powder feeding roller: the foam sponge by perforate ratio 50%～60% is made, and the perforate ratio is low excessively, will cause for the powder quantity not sufficient, and the perforate ratio is too high, can cause defectives such as powder feeding roller hardening owing to ink powder enters hole;

5, high molecular polymerization ink powder: constituent is high molecular polymer 88%, toner 5%, charge adjusting agent 5%, glidant 2%, each components in proportions makes greasy property, flowing property, the colourity of ink powder reach optimum condition, the charged ability of unit volume ink powder reach carried charge=-13uc/g～-27uc/g; Toner particle diameter is even, distribution range is controlled at above 1.5%, the 6.5 μ m of following 1.5%, the 7.5 μ m of diameter 5 μ m～7.0 μ m more than 90%, and the carbon powder particle of participating in development and finally transfer printing is reached more than 98%; Softening point is 125 ± 3 ℃; But flowing property degree of scatter＞42% between the toner particle under rated condition; Apparent density is 0.43g ± 0.02g/cm ³

6, powder delivery cutter: by being welded, cutting edge is straight, and the pressure between maintenance and developer roll is evenly constant by metal frame and monel, with guarantee toner particles under this pressure because the friction of powder delivery cutter and magnetic roller produces suitable static charge;

7, cleaning doctor: PU material and metallic framework are formed by stickup, require that PU material corner angle, rubbing surface flatness are good, thickness evenly, hardness=HD73 ° ± 3 ° A and elasticity is good, and form suitable pressure between the organic light guide drum, can be good at that fully the carbon powder cleaning of transfer printing is unclean with the organic light guide drum surface, organic light guide drum rotates 100,000 circles or places and elastic force depletion can not occur in 5 years.

22 ℃ ± 4 ℃ of temperature, in dustless, the no static environment of relative humidity 25%～55%, the above-mentioned accessory of assembling on cartridge, the whole print quality of cartridge is improved significantly, concrete advantage is as follows: 1, the carbon dust transfer efficiency can improve 5～10 percentage points, totally be controlled at more than 95%, the useless powder of cartridge can reduce more than 85%; 2, density uniformity can improve 3～5 percentage points, can be controlled between the 1.0-1.5, guarantees that print image is evenly clear; 3, the firm degree of photographic fixing can improve more than 5%; 4, be used for HP ColorLaserJetCP1215/1515n/1518n/CM1015MFP/1017MFP/1300MF P/1312MFP/1312nfiMFP series cartridge, can 50g ± 5g amount of toner, just can print 1400 pages (A45% coverage rates), save the printing cost greatly; 5, be used for HP Color LaserJet 5500/5550, Canon EP-86 series cartridge, can 370g ± 5g amount of toner just can print 12000 pages (A45% coverage rates), has saved the printing cost greatly; 6, be used for HP Color LaserJet 3700/3700n/3700dtn/3700dn series cartridge, can 190g ± 5g amount of toner just can print 6000 pages (A45% coverage rates), has saved the printing cost greatly; 7, the whole life performance of cartridge is stable, and print quality is good, and print cost per page can be from 0.2 yuan of 0.24～0.3 yuan/Zhang Jiangzhi/open.

Embodiment

22 ℃ ± 4 ℃ of temperature, in dustless, the no static environment of relative humidity 25%～55%, on cartridge, assemble above-mentioned accessory by following requirement:

20 ℃ ± 4 ℃ of temperature, in dustless, the no static environment of relative humidity 35%～60%, on moulding, assemble above-mentioned accessory: one, coat an amount of conductive paste, coat moderate lubrication oil at non-conductive end in the metal shaft conducting end of charging roller by following requirement; Two, on disappearing electric contact, coats photoconductor drum an amount of conductive paste; Three, coat an amount of conductive paste in developer roll conducting end bias contact; Four, in the cutting edge 3mm scope of cleaning doctor PU front, coat uniform powdered lubricant, coat 1/3 circle powdered lubricant, in the cutting edge 3mm scope of powder delivery cutter front, coat uniform powdered lubricant or carbon dust at photoconductor drum drum coating surface; Five, with charging roller and photosensitive drums by the parallel assembling of the locating support on the moulding, and be controlled in 5N～5.5N scope by the contact pressure of charging roller stand spring with both; Six, the horizontal axis of cleaning doctor PU front cutting edge and photoconductor drum coat side is kept 35 ° of parallel assemblings in angle, and the starting point that the photoconductor drum coating is coated with powdered lubricant is placed on the cleaning doctor cutting edge overlaps, after fixing, rotate the 2-3 circle, guarantee that the running of photoconductor drum drum is smooth and easy; Seven, developer roll is assembled by the parallel contact of the powder feeding roller locating sleeve on the powder storehouse with powder feeding roller, interference very is controlled at 1mm; Eight, powder delivery cutter front cutting edge is kept 30 ° of parallel assemblings in angle with the horizontal axis of developer roll, after fixing, rotate the 2-3 circle, guarantee that the running of magnetic roller is smooth and easy; Nine, the waste powder hopper assembly that will assemble charging roller, cleaning doctor, photoconductor drum drum is seated according to the moulding structural requirement is parallel with the powder storehouse assembly that assembles powder delivery cutter, magnetic roller.

Claims (1)

1. the production of suitable HP 1215 serial cartridges is mated, and organic light guide drum, developer roll, charging roller, powder feeding roller, high molecular polymerization ink powder, powder delivery cutter and the cleaning doctor of apolegamy particular characteristic are to reach the optimum matching of each assembly property, and its feature exists:

Organic light guide drum: 1. coating thickness is that 22 μ m～27 μ m, charge generating layer thickness are 1 μ m～2 μ m, and the charge transport layer THICKNESS CONTROL is at 21 μ m～24 μ m; 2. photoelectric properties: light sensitivity E1/2 is at 0.11 μ J/cm ²≤ E1/2≤0.16 μ J/cm ²Between; Dark decay rate DDR is controlled between 10V/S～15V/S; Sheet resistance value requirement＞260M Ω; 3. rouse unevenness＜1 μ m, the rate of wear＜1 μ m/10 of coating ⁴R,

Developer roll: surface roughness Ra=1.4 μ m～2.0 μ m,

Charging roller: surface resistance=0.3M Ω～5M Ω, surface roughness Ra=0.07 μ m～0.1 μ m,

Powder feeding roller: the perforate ratio of foam sponge is 50%～60%,

The high molecular polymerization ink powder: 1. carried charge=-13uc/g～-27uc/g; 2. softening point=125 ± 3 ℃; 3. above 1.5%, the 6.5 μ m of following 1.5%, the 7.5 μ m of carbon powder particle diameter 5 μ m～7.0 μ m 90%, but 4. toner degree of scatter＞42%, 5. apparent density 0.43g ± 0.02g/cm ³,

Cleaning doctor: PU hardness=HD73 ° ± 3 ° A.