Movable wear resistance rubber-plastic connector assembly
Technical field
The invention belongs to technical field of automobile parts, more particularly, belong to the joint at the two ends such as a kind of automobile pull rod or back reaction rod.
Background technique
The joint at the two ends such as existing automobile pull rod or back reaction rod, has spherical bearing pin and is enclosed within plastic sheath outside the spherical part of spherical bearing pin middle part or/and rubber sleeve, and plastic sheath and rubber sleeve two ends are with end cap and dust ring.For rubber sleeve, be directly connected with spherical part, stress deformation mainly, by the distortion of rubber, because rubbery intensity is limited, is particularly subject to fatigue deformation power repeatedly, and rubber will soon damage, and the working life of joint is very short.Although have plenty of with the cover of the ball bowl of similar bearing shell, be directly connected with spherical part contact, ball bowl is in order to be assemblied in spherical part, and ball bowl is all that at least two lobes dock, and coated outside rubber body; The ball bowl bulk strength of split reduces, the easy deformed damaged of loading process, and stressed activity is main or in rubber body, be subject to equally fatigue deformation power repeatedly, and rubber will soon damage, and the working life of joint is still very short.Installing to the two ends such as pull bar or back reaction rod, and after being connected on automobile, because carload lot is large, the ill-conditioned counteractive rod assembly that causes in road surface is short working life, reaction rod joint assembly easily produces damage.Back reaction rod etc. is stressed and distortion is all larger with the elastomer connector assembly of elastomer connector assembly in addition, because the every end of former elastomer connector is that single bolt connects, between bolt and end, easily produce relative rotation, bolt looseness phenomenon is more serious like this, more cause elastomer connector assembly to damage, cause back reaction rod band elastomer connector assembly more easily to lose efficacy, cannot meet the requirement of automobile to its Long Service Life and performance.
Summary of the invention
The present invention, in order to overcome the above problems, has provided a kind of movable wear resistance rubber-plastic connector assembly.
Movable wear resistance rubber-plastic connector assembly of the present invention, there is spherical bearing pin and be enclosed within plastic sheath and the rubber sleeve outside the spherical part of spherical bearing pin middle part, plastic sheath and rubber sleeve two ends is characterized in that with end cap and dust ring: described plastic sheath inner side matches with spherical part outside, plastic sheath outside is cylndrical surface, between plastic sheath inner side and outside, with space, rubber is being filled in plastic sheath outside and gap.The whole plastic sheath that inner side matches with spherical part, with space, carries out heat treatment after being convenient to be press fit into the spherical part of spherical bearing pin between inner side and outside again, and plastic sheath inner side is matched with spherical part.Then integral body is put into Rubber Injection Mold and is carried out rubber injection sulfuration, makes plastic sheath outside and gap fill rubber, takes full advantage of rubber elasticity buffer function, mutually supplements intensity.Utilized plastic sheath, particularly engineering plastics cover intensity is high, as skeleton, and with metal particularly the spherical bearing pin activity of steel be connected, relative wear is low, and relatively can form Universal active, greatly reduced the stress deformation amount of outside rubber sleeve, the rubber sleeve that fill outside is playing the effect of buffering, thereby greatly reduces the phenomenon of stressed damage, has greatly improved working life.Particularly described plastic sheath inner side is the bearing shell matching with spherical part outside, and described plastic sheath outside is cylindrical jacket, and the middle part of bearing shell and cylindrical jacket is connected as a single entity, and between plastic sheath outside and both ends of the surface and cylindrical jacket and bearing shell, is filling rubber.Such plastic sheath is divided into the bearing shell of inner side and the cylindrical jacket in outside.Bearing shell is used for wrapping up spherical part, and flexible transition deformation is more easily pushed at the two ends of bearing shell, and easier transition is pressed onto spherical outside.The bearing shell of thin-walled is press fit into behind spherical part outside, and two ends are more easily shunk sizing and matched with spherical part.Between the bearing shell of plastic sheath and cylindrical jacket, fill rubber, in gap, forming the rubber sleeve of tapered cross-section, not only increasing the intensity of plastic sheath, and can greatly cushion the stressed of bearing shell and cylindrical jacket and distortion.The direct adhesive strength of rubber sleeve forming in order to increase plastic sheath and outside rubber, in order to bring into play, integral plastics is overlapped and the integral body of outside rubber sleeve is stressed and bulk deformation buffer capacity especially, rubber, with the groove of arranging, is being filled in described plastic sheath outside in groove.End cap with bearing shell, cylindrical shroud between bulge loop corresponding to gap, end cap is pressed in the end of plastic sheath and rubber sleeve like this, bulge loop is pressed in the rubber sleeve end face between bearing shell, cylindrical shroud, not only can effectively keep bearing shell, cylindrical shroud shape and intensity, bulging while being mainly the rubber pressurized preventing between bearing shell, cylindrical shroud, elasticity and the buffer capacity of maintenance rubber.
The wear resistance that the present invention takes full advantage of between engineering plastics and steel is good, the advantage of the damping performance of rubber and spherical connection universal rotational performance, solved because carload lot is large, road surface is ill-conditioned and caused the working life of rod assembly and counteractive rod assembly etc. short, the connector assemblies such as rod assembly, back reaction rod easily produce the problem of damage; Significantly improve the working life of product, there is good damping effect, and can effectively reduce the damage that blastic deformation and dynamic deformation cause truck.Movable wear resistance rubber-plastic connector assembly of the present invention is contained in the attachment hole at back reaction rod two ends, by the connecting plate through hole at spherical bearing pin two ends and the bridging of bolt and support wheel, connects, and makes to form between propons and back axle the connection of back reaction rod.Car running process, the linking dipping and heaving of propons and back axle of back reaction rod, movable wear resistance rubber-plastic connector assembly of the present invention can make to link deformation angle up to 13 degree, can also keep elasticity and the buffer capacity of interlock.
Accompanying drawing explanation
Accompanying drawing has represented that the present invention is used in a kind of structural representation of movable wear resistance rubber-plastic connector assembly at back reaction rod two ends, and wherein Fig. 1 is the main sectional view of structural drawing of this movable wear resistance rubber-plastic connector assembly of the present invention; Fig. 2 is the structural drawing left view of this movable wear resistance rubber-plastic connector assembly of the present invention.
Embodiment
This movable wear resistance rubber-plastic connector assembly of the present invention, there is spherical bearing pin 6 and be enclosed within plastic sheath 5 and the rubber sleeve 4 outside the spherical part of spherical bearing pin middle part, plastic sheath and rubber sleeve two ends are with end cap 3, dust ring and Steel Cable Baffle Ring between end cap and spherical bearing pin 6.Described plastic sheath inner side matches with spherical part outside, plastic sheath inner side is the whole bearing shell matching with spherical part outside, bearing shell inner chamber is symmetrical billiard table shape, be wrapped in the spherical part in spherical bearing pin middle part, and the middle part of only having wrapped up spherical part, spherical part multiple directions (universal) are slided arbitrarily relatively.Plastic sheath outside is cylindrical jacket, and the middle part of bearing shell and cylindrical jacket is connected as a single entity, and leaves the gap of taper annular groove between bearing shell and cylindrical jacket, and between plastic sheath outside and both ends of the surface and cylindrical jacket and bearing shell, taper annular groove is being filled rubber and formed rubber sleeve.Bearing shell also can form other parts with cylindrical jacket and be connected, as even post connection of use between the two, between the two Wei Kong gap, other position.Such thin-wall bearing shell, the easier extrusion-deformation in two ends, easier transition is pressed onto the spherical outside, middle part of spherical bearing pin.Thin-wall bearing shell is press fit into behind spherical part outside, and two ends are more easily shunk sizing and matched with spherical part.The bearing shell of plastic sheath and the taper annular groove between cylindrical jacket are being filled rubber, form elastic caoutchouc cover in gap, increase the intensity of the plastic sheath after sizing, and can cushion the stressed of bearing shell and cylindrical jacket and distortion.Plastic sheath outside is with the axial groove of arranging along side face, and groove and cylindrical sleeve coated outside rubber, forms the rubber sleeve of outside, and rubber sleeve is also cylindrical shape.The cylindrical shape rubber sleeve of outside and the tapered cross-section rubber sleeve in taper annular groove, the cylindrical jacket end face that these two rubber sleeves stride across plastic sheath is connected as a single entity.End cap 3 with bearing shell, cylindrical shroud between bulge loop corresponding to gap, two end caps are contained in respectively the two ends of plastic sheath 5 and rubber sleeve 4, bulge loop is pressed in tapered cross-section rubber sleeve end face, has guaranteed the not outwards bulging of stressed tapered cross-section rubber sleeve, increases buffer capacity and whole intensity.Columnar outside plastic sheath and rubber sleeve outside coordinate with the two ends cylindrical hole of back reaction rod, pull bar etc., form the stressed and resiliently deformable of parallel cylndrical surface, and stress surface is larger, stressed more steady, there will not be part to tear phenomenon.Weakening the gentle various stressed effects such as movable wear resistance rubber-plastic connector assembly and back reaction rod, pull bar that aim at simultaneously, more greatly having increased the working life of product.The connecting plate at described spherical bearing pin two ends has four evenly distributed attachment holes, effectively prevent spherical bearing pin opposite end connecting body twisting and loosening, reduced the whole distortion collapsing force of movable wear resistance rubber-plastic connector assembly, the probability that effectively reduces maintenance and damage simultaneously.
This movable wear resistance rubber-plastic connector assembly of the present invention, the ball seat shape bearing shell that engineering plastics form be whole, after the cylindrical jacket integral injection molding in outside, shrinks heat treatment in bearing shell two ends afterwards with the ball pin axial compression dress of metal again.Then shaping plastic cover and spherical bearing pin integral body are put into Rubber Injection Mold and are carried out rubber injection and vulcanize.During integral installation, metal end inwardly protruded bulge loop in both sides is pressed in to the rubber sleeve end between bearing shell and cylindrical jacket.The embedded compression fit of rubber and plastic joint like this, is forming the joint of rubber and plastic combination like this, axially and have axial limiting during radial deformation and regulate resiliently deformable between counteractive rod assembly rigidity and engineering plastics ball seat and metal ball shaped bearing pin and the effect of buffering.The flat shank in metal ball shaped bearing pin two ends is respectively processed the quantity that four holes have increased connecting bolt, makes back reaction rod band rubber and plastic connector assembly more reliable with being connected of vehicle bridge and automobile frame.Prevented infringement automobile and back reaction rod band rubber and plastic connector assembly being caused because of bolt looseness.Take full advantage of the wear resistance of engineering plastics good, corrosion-resistant, shock-resistant and have advantages of the feature of certain strength and stiffness and the damping performance of rubber and with spherical bearing pin between the spherical universal rotational performance that is connected.Grease up install seal ring additional at its two ends between engineering plastics ball seat and metal bearing pin sphere.Reduced between engineering plastics ball seat and metal ball shaped bearing pin and rubbed.Reduced the wearing and tearing between them, made to rotate flexibility and reliability more.This just can improve the combination property of back reaction rod band rubber and plastic connector assembly significantly.Compare with existing rubber and plastic joint, movable wear resistance rubber-plastic connector assembly of the present invention has improved more than 5 times working life.